CN107643484A - Frequency conversion type self priming pump electric efficiency method of testing - Google Patents

Frequency conversion type self priming pump electric efficiency method of testing Download PDF

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Publication number
CN107643484A
CN107643484A CN201611087147.4A CN201611087147A CN107643484A CN 107643484 A CN107643484 A CN 107643484A CN 201611087147 A CN201611087147 A CN 201611087147A CN 107643484 A CN107643484 A CN 107643484A
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China
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motor
priming pump
type self
frequency conversion
conversion type
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CN201611087147.4A
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CN107643484B (en
Inventor
蒲鹤
王振中
王洁
修德欣
丁莉丽
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China Petroleum and Chemical Corp
Sinopec Qingdao Safety Engineering Institute
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China Petroleum and Chemical Corp
Sinopec Qingdao Safety Engineering Institute
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Abstract

The present invention relates to a kind of frequency conversion type self priming pump electric efficiency method of testing, mainly solves the problems, such as to there is no frequency conversion type self priming pump electric efficiency method of testing in the prior art.For the present invention by using a kind of frequency conversion type self priming pump electric efficiency method of testing, test equipment mainly includes frequency conversion type self-priming pump motor, load variable-frequency motor, torque sensor, speed probe, temperature sensor, control panel, display;The technical schemes that the input power provided by the active power and power supply of testing the output of frequency conversion type self-priming pump motor calculates the frequency conversion type self priming pump motor operation efficiency under different operation power preferably solve above mentioned problem, in being tested available for frequency conversion type self priming pump electric efficiency.

Description

Frequency conversion type self priming pump electric efficiency method of testing
Technical field
The present invention relates to a kind of frequency conversion type self priming pump electric efficiency method of testing.
Background technology
The equipment that self priming pump generally uses as gas station, main function be oil product is pumped out from buried oil tank by Flowmeter and nozzle are filled into automotive oil tank.Self-priming pump motor typically uses industrial frequency AC asynchronous machine, when operating personnel will When nozzle is removed from fuel charger, motor receives fueling signal and starts to start, and motor moment reaches maximum (top) speed and maintained Current rotating speed terminates until refueling.In actual refueling process, the nozzle high speed fuel-displaced time only accounts for fuel charger and starts the time 2/3rds, when oil product is not filled into the fuel tank of vehicle, the oil product pumped out is all flowed back by overflow ducts, and motor is transported at full speed Row wastes a large amount of electric energy, adds gas station's grid electricity fee cost.Lee's row et al. analyzes gas station's self priming pump running situation, self-priming The fueling signal that pump motor receives oil gun in fuel charger master control borad starts motor by the dynamic operation of oil pump of belt pulley drive, in oil The oil inlet of pump produces negative pressure, enters the oil pressure of oil tank in pump by atmospheric pressure, and oil enters rotor chamber by oily filter in pump.By After the oil of rotor chamber is by depression formation high pressure, enter gs-oil separator from pump oil discharge outlet, oil gas and oily mixture are in separator Interior through being sufficiently separated, gas arranges people's air from the steam vent on top, and fluid is returned in pump.Frequency conversion type self-priming pump motor uses frequency conversion Motor power (output) is adjusted technology, carries motor low-speed running when oil product after rifle does not fill, it is fuel-displaced after motor run at high speed it is full Sufficient fueling operation demand, effectively reduce self priming pump electric energy expense.Currently, self priming pump electric efficiency method of testing is primarily directed to work Frequency AC asynchronous motor, the testing of electric motors operational efficiency under fixed rotating speed.At present, test frequency conversion type is not provided in national standard certainly The method of sucking pump electric efficiency, therefore can not determine whether frequency conversion type self-priming pump motor actual operating efficiency is in high efficiency range. In view of the above circumstances, it is necessary to be determined to frequency conversion type self priming pump motor operation efficiency, to ensure frequency conversion type self-priming pump motor height Effect operation.
The content of the invention
The technical problems to be solved by the invention are to there is no frequency conversion type self priming pump electric efficiency method of testing in the prior art The problem of, there is provided a kind of new frequency conversion type self priming pump electric efficiency method of testing.This method can carry out frequency conversion type self priming pump electricity The test of engine efficiency.
To solve the above problems, the technical solution adopted by the present invention is as follows:A kind of frequency conversion type self priming pump electric efficiency test Method, test equipment mainly include frequency conversion type self-priming pump motor, load variable-frequency motor, torque sensor, speed probe, temperature Sensor, control panel, display;Frequency conversion type self-priming pump motor (1) and load motor (5) are fixed on testboard using fixing bolt (10) on, frequency conversion type self-priming pump motor (1) carries out power transmission by power transmission shaft (3), and load motor (5) is by speed discrepancy to change Frequency type self-priming pump motor (1) provides load, and frequency conversion type self-priming pump motor (1) and load motor (5) are passed through into circle using the rope made of hemp Joint (4) links together;Temperature sensor (2) measurement motor skin temperature, the output of torque sensor (6) measurement motor are turned round Square, speed probe (7) measurement motor rotating speed, the parameter of electric machine are transmitted to controller (8) and shown in real time by display screen (9) Show;The input power provided by the active power and power supply of testing the output of frequency conversion type self-priming pump motor is calculated in different operation work( Frequency conversion type self priming pump motor operation efficiency under rate;Test comprises the following steps:
(a) after the power supply of frequency conversion type self-priming pump motor, the preheating of motor low-speed running, temperature sensor (2) measurement motor (1) is outside Shell temperature, temperature carry out follow-up test in the case of not sharply increasing, and otherwise change motor and test again;
(b) frequency conversion type self-priming pump motor (1) low running rates are stable after currency, starting load variable-frequency motor (5), In order to provide load to tested motor, reducing load motor (5) rotating speed makes it form speed discrepancy with tested motor, controls speed Difference, 0.2 times of load being provided to tested motor (1), torque sensor (6), which tests out, treats the lower output torque of 0.2 times of load of measured motor, Now motor speed to be measured, display screen (9) show current motor rotating speed, output torque and power supply for speed probe (7) measurement Electric current, voltage and instantaneous power factor, active power is rotating speed * moment of torsion/9500, frequency conversion type self-priming pump motor (1) it is defeated Enter power for electric current, voltage, the product of power factor (PF) three, the operational efficiency of present load down coversion type self-priming pump motor is to have The ratio of work(power and input power;
(c) maintain to treat the current rotating speed of measured motor, reduce load motor (5) rotating speed again and increase its rotating speed with tested motor Difference, increase by 0.2 times of load to tested motor, measure the operational efficiency of this load down coversion type self-priming pump motor (1);
(d) for repeat step (c) until motor load reaches 1.2 times of loads, display screen (9) can show lower 0.2 times of the slow-speed of revolution The efficiency curve of 1.2 times of loads is loaded to, is obtained using trace-point method under 1.0 times of load down coversion type self-priming pump motor slow-speed of revolution Operational efficiency;
(e) improve motor speed to rise under high rotating speed, repeat step (b);
(f) for repeat step (3) until motor load reaches 1.2 times of loads, display screen (9) shows that high lower 0.2 times of rotating speed is negative The efficiency curve of 1.2 times of loads is loaded onto, the fortune under 1.0 times of load high rotating speeds of down coversion type self-priming pump motor is obtained using trace-point method Line efficiency.
In above-mentioned technical proposal, it is preferable that under the current rotating speed of frequency conversion type self-priming pump motor, 0.2 times, 0.4 times, 0.6 times, 0.8 times, 1.0 times, the lower measurement motor operational efficiency of 1.2 times of loads.
Frequency conversion type self-priming pump motor solves conventional AC asynchronous motor and only exists startup and close down asking for two states Topic, realizes motor low-speed running when operating personnel carry rifle, normal fueling operation runs at high speed.In the equal use condition in gas station Under, frequency conversion type self-priming pump motor saves electric energy up to more than 30%, significantly reduces and add compared with conventional AC asynchronous motor Petrol station power consumption.
The invention provides a kind of frequency conversion type self priming pump electric efficiency method of testing, is exported for frequency conversion type self-priming pump motor The working characteristics of power variable, the method for testing can effectively measure reality of the frequency conversion type self priming pump electricity under different output power Operational efficiency.The frequency conversion type self priming pump electric efficiency method of testing can be defeated according to actual conditions for frequency conversion type self-priming pump motor Go out the characteristic of mesh power, operational efficiency of the frequency conversion type self priming pump under low-power operating mode measured in the case that volume read-out is small, Operational efficiency of the frequency conversion type self priming pump under high power operating mode is being measured in the case that volume read-out is big, can be in different output power Under determine frequency conversion type self-priming pump motor output active power and power supply provide input power, it is possible to achieve to different operations The frequency conversion type self priming pump of power carries out efficiency test, draws the frequency conversion type self priming pump motor operation efficiency under different output power, Data are provided for frequency conversion type self priming pump operation maintenance to support to achieve preferable technique effect.
Brief description of the drawings
Fig. 1 is the schematic flow sheet of the method for the invention.
In Fig. 1,1- frequency conversion type self-priming pump motors;2 temperature sensors;3- power transmission shafts;4- circular joints;5- load motors; 6- torque sensors;7- speed probes;8- controllers;9- display screens;10- testboards.
Below by embodiment, the invention will be further elaborated, but is not limited only to the present embodiment.
Embodiment
【Embodiment 1】
A kind of frequency conversion type self priming pump electric efficiency method of testing, as shown in figure 1, mainly by testing frequency conversion type self priming pump electricity The input power that the active power and power supply of machine output provide calculates the frequency conversion type self-priming pump motor fortune under different operation power Line efficiency.Frequency conversion type self-priming pump motor (1) and load motor (5) are fixed on testboard (10) using fixing bolt, frequency conversion type Self-priming pump motor (1) carries out power transmission by power transmission shaft (3), and load motor (5) is electric to frequency conversion type self priming pump by speed discrepancy Machine (1) provides load, is connected to frequency conversion type self-priming pump motor (1) and load motor (5) by circular joint (4) using the rope made of hemp Together.Temperature sensor (2) measurement motor skin temperature, torque sensor (6) measurement motor output torque, speed probe (7) measurement motor rotating speed, the parameter of electric machine transmit to controller (8) and carry out real-time display by display screen (9).
Comprise the following steps:
(a) after the power supply of frequency conversion type self-priming pump motor, motor low-speed running preheats ten minutes, temperature sensor (2) measurement electricity Machine (1) skin temperature, temperature carry out follow-up test in the case of not sharply increasing, and otherwise change motor and test again.
(b) frequency conversion type self-priming pump motor (1) low running rates are stable after currency, starting load variable-frequency motor (5), In order to provide load to tested motor, reducing load motor (5) rotating speed makes it form speed discrepancy with tested motor, controls speed difference 0.2 times of load can be provided to tested motor (1), torque sensor (6), which tests out, treats the lower output torque of 0.2 times of load of measured motor, Now motor speed to be measured, display screen (9) can show current motor rotating speed, output torque and confession for speed probe (7) measurement Electric current, voltage and the instantaneous power factor of electricity, active power is rotating speed * moment of torsion/9500, frequency conversion type self-priming pump motor (1) Input power is electric current, voltage, the product of power factor (PF) three, and the operational efficiency of present load down coversion type self-priming pump motor is The ratio of active power and input power.
(c) maintain to treat the current rotating speed of measured motor, reduce load motor (5) rotating speed again and increase its rotating speed with tested motor Difference, increase by 0.2 times of load (being now 0.4 times of load) to tested motor, measure this load down coversion type self-priming pump motor (1) Operational efficiency.
(d) for repeat step (c) until motor load reaches 1.2 times of loads, display screen (9) can show lower 0.2 times of the slow-speed of revolution The efficiency curve of 1.2 times of loads is loaded to, is obtained using trace-point method under 1.0 times of load down coversion type self-priming pump motor slow-speed of revolution Operational efficiency.
(e) improve motor speed to rise under high rotating speed, repeat step (b).
(f) for repeat step (3) until motor load reaches 1.2 times of loads, display screen (9) can show lower 0.2 times of high rotating speed The efficiency curve of 1.2 times of loads is loaded to, is obtained using trace-point method under 1.0 times of load high rotating speeds of down coversion type self-priming pump motor Operational efficiency.
The method that test frequency conversion type self priming pump electric efficiency is not provided in national standard, only for conventional AC asynchronous machine In the method for testing of declared working condition operational efficiency, load motor can not provide accordingly in the case that motor operation efficiency changes Load capacity, the operational efficiency under frequency conversion type self-priming pump motor difference operating mode can not be measured, therefore frequency conversion type self-priming can not be determined Whether pump motor actual operating efficiency is in high efficiency range.Frequency conversion type self priming pump electric efficiency method of testing can be directed to variable-frequency electric Operating condition driving load motor under machine different capacity provides corresponding load capacity, and simulated frequency conversion motor actual operating mode is surveyed Different operation power down coversion type self priming pump motor operation efficiency are measured, are advantageous to fully understand the runnability of self priming pump, really Protect frequency conversion type self priming pump Effec-tive Function.

Claims (2)

1. a kind of frequency conversion type self priming pump electric efficiency method of testing, test equipment mainly includes frequency conversion type self-priming pump motor, load Variable-frequency motor, torque sensor, speed probe, temperature sensor, control panel, display;Frequency conversion type self-priming pump motor (1) and Load motor (5) is fixed on testboard (10) using fixing bolt, and frequency conversion type self-priming pump motor (1) is entered by power transmission shaft (3) Row power transmission, load motor (5) provides load by speed discrepancy to frequency conversion type self-priming pump motor (1), using the rope made of hemp by frequency conversion Type self-priming pump motor (1) and load motor (5) are linked together by circular joint (4);Outside temperature sensor (2) measurement motor Shell temperature, torque sensor (6) measurement motor output torque, speed probe (7) measurement motor rotating speed, the parameter of electric machine transmit to Controller (8) simultaneously carries out real-time display by display screen (9);By test frequency conversion type self-priming pump motor export active power and The input power that power supply provides calculates the frequency conversion type self priming pump motor operation efficiency under different operation power;Test includes as follows Step:
(a) after the power supply of frequency conversion type self-priming pump motor, the preheating of motor low-speed running, temperature sensor (2) measurement motor (1) shell temperature Degree, temperature carry out follow-up test in the case of not sharply increasing, and otherwise change motor and test again;
(b) frequency conversion type self-priming pump motor (1) low running rates are stable after currency, starting load variable-frequency motor (5), in order to Load is provided to tested motor, reducing load motor (5) rotating speed makes it form speed discrepancy with tested motor, controls speed difference, to Tested motor (1) provides 0.2 times of load, and torque sensor (6), which tests out, treats the lower output torque of 0.2 times of load of measured motor, rotating speed Now motor speed to be measured, display screen (9) show current motor rotating speed, output torque and the electricity of power supply for sensor (7) measurement Stream, voltage and instantaneous power factor, active power are rotating speed * moment of torsion/9500, the input work of frequency conversion type self-priming pump motor (1) Rate is electric current, voltage, the product of power factor (PF) three, and the operational efficiency of present load down coversion type self-priming pump motor is wattful power The ratio of rate and input power;
(c) maintain to treat the current rotating speed of measured motor, reduce load motor (5) rotating speed again and increase its speed discrepancy with tested motor, Increase by 0.2 times of load to tested motor, measure the operational efficiency of this load down coversion type self-priming pump motor (1);
(d) for repeat step (c) until motor load reaches 1.2 times of loads, display screen (9) can show the lower 0.2 times of load of the slow-speed of revolution To the efficiency curve of 1.2 times of loads, the operation under 1.0 times of load down coversion type self-priming pump motor slow-speed of revolution is obtained using trace-point method Efficiency;
(e) improve motor speed to rise under high rotating speed, repeat step (b);
(f) for repeat step (3) until motor load reaches 1.2 times of loads, display screen (9) shows that high lower 0.2 times of rotating speed is loaded to The efficiency curve of 1.2 times of loads, obtain the operation under 1.0 times of load high rotating speeds of down coversion type self-priming pump motor using trace-point method and imitate Rate.
2. frequency conversion type self priming pump electric efficiency method of testing according to claim 1, it is characterised in that frequency conversion type self priming pump electricity Under the current rotating speed of machine, the measurement motor operational efficiency under 0.2 times, 0.4 times, 0.6 times, 0.8 times, 1.0 times, 1.2 times of loads.
CN201611087147.4A 2016-12-01 2016-12-01 Frequency conversion type self priming pump electric efficiency test method Active CN107643484B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109630422A (en) * 2018-11-24 2019-04-16 赵华勇 A kind of control circuit of self priming pump water testing machine
CN112110407A (en) * 2019-06-19 2020-12-22 中国石油化工股份有限公司 Double-frequency-conversion oil gas recovery gas-liquid ratio adjusting device and method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0875831A (en) * 1994-09-01 1996-03-22 Toyota Motor Corp Motor evaluation method
US20040017118A1 (en) * 2002-07-23 2004-01-29 Yehia El-Ibiary System and method for estimating electric motor operating parameters
CN202339399U (en) * 2011-11-07 2012-07-18 重庆明宝科技发展有限公司 Motor testing system
CN104422885A (en) * 2013-09-10 2015-03-18 冉骏 Real-time online motor testing system
CN104950257A (en) * 2015-06-29 2015-09-30 吉林大学 Test system and test method for open-end winding permanent magnet synchronous motor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0875831A (en) * 1994-09-01 1996-03-22 Toyota Motor Corp Motor evaluation method
US20040017118A1 (en) * 2002-07-23 2004-01-29 Yehia El-Ibiary System and method for estimating electric motor operating parameters
CN202339399U (en) * 2011-11-07 2012-07-18 重庆明宝科技发展有限公司 Motor testing system
CN104422885A (en) * 2013-09-10 2015-03-18 冉骏 Real-time online motor testing system
CN104950257A (en) * 2015-06-29 2015-09-30 吉林大学 Test system and test method for open-end winding permanent magnet synchronous motor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109630422A (en) * 2018-11-24 2019-04-16 赵华勇 A kind of control circuit of self priming pump water testing machine
CN109630422B (en) * 2018-11-24 2020-05-19 江苏中电泵阀制造有限公司 Control circuit of self-priming pump water testing machine
CN112110407A (en) * 2019-06-19 2020-12-22 中国石油化工股份有限公司 Double-frequency-conversion oil gas recovery gas-liquid ratio adjusting device and method
CN112110407B (en) * 2019-06-19 2022-06-28 中国石油化工股份有限公司 Double-frequency-conversion oil gas recovery gas-liquid ratio adjusting device and method

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