CN107639767B

CN107639767B - Full-automatic laminated glass separation production line

Info

Publication number: CN107639767B
Application number: CN201711115699.6A
Authority: CN
Inventors: 徐雷
Original assignee: 徐雷
Current assignee: Suqian Bowei renewable resources Co.,Ltd.
Priority date: 2017-11-13
Filing date: 2017-11-13
Publication date: 2020-06-12
Anticipated expiration: 2037-11-13
Also published as: WO2019091050A1; CN107639767A

Abstract

The invention discloses a full-automatic laminated glass separation production line, which comprises: the glass breaking device comprises rolling equipment, a heating device, stripping equipment, glue film automatic separation equipment and an automatic control system, wherein the rolling equipment and the heating device are continuously and sequentially arranged along the same assembly line direction, the stripping equipment and the glue film automatic separation equipment are arranged at the output end of the heating device, and laminated glass used for transmitting the output of the rolling equipment is arranged in the heating device. Through the mode, the full-automatic laminated glass production line thoroughly overcomes the defects that the separation of common laminated glass needs more labor and is low in efficiency, realizes one-line separation production of laminated glass, can be completed by only one person for auxiliary operation, is high in automation degree and efficiency, has clean and residue-free surface of a separation adhesive film, and improves the quality control level.

Description

Full-automatic laminated glass separation production line

Technical Field

The invention relates to the technical field of waste laminated glass treatment, in particular to a full-automatic laminated glass separation production line.

Background

The waste laminated glass consists of plate glass and a PVB film with extremely high value, and if the waste laminated glass can be effectively separated, huge economic value can be brought. At present, windshields of automobiles, windows of high-rise buildings and the like are all laminated glass. The laminated glass mainly comprises a PVB film, and when the laminated glass is impacted by external force, glass fragments can be firmly stuck on the PVB film and can not splash everywhere to hurt people, so the laminated glass is widely applied to the fields of automobiles, buildings, ships, aerospace and the like, and is also called as safety glass.

In recent years, with the continuous increase of the economy of China, the living standard of people is continuously improved, China has formally entered the automobile era, statistics is carried out on the number of automobiles kept in China at present, which is about 1.2 hundred million, and the increase rate is kept at 20% every year. In 2020, China is expected to become the first automobile consumer nation in the world beyond the United states, and a huge number brings with it tens of thousands of automobile wastes, mainly automobile glass. The automobile glass cannot be directly recycled due to the PVB film, and is buried as garbage. At present, automobile glass shops in each city in China accumulate a lot of waste windshields every day, related recovery enterprises are unwilling, sanitation departments do not help to pull away the waste windshields, and the accumulated waste windshields are difficult to treat. According to statistics, the automobile glass buried and treated every year in China is about 7000 ten thousand tons, the resource waste is very serious, if the mechanical separation of the waste laminated glass can be reasonably adopted, the separated cullet can be directly recycled, and the separated PVB film can also be recycled. This can bring a great economic value.

In the prior art, the waste laminated glass is treated by crushing the waste laminated glass and then adding

The water is stirred strongly to separate the adhesive material membrane from the cullet, but because the waste laminated glass is generally a raw material such as automobile windshield glass and has a large area, the adhesive material membrane and the cullet are difficult to separate effectively in a general stirring roller, so that the recycling and processing are difficult; in the other method, the waste laminated glass is rolled and then cut into small pieces, and the small pieces are put into a rotary drum for high-speed separation. The two treatment methods have the disadvantages that the used equipment is single, manual operation accounts for most of procedures, the production efficiency is low, the separation quality is poor, the labor intensity is high, a large amount of broken glass dust is caused by cutting, the recovery rate of glass is influenced, and the health of workers is damaged.

Disclosure of Invention

The invention mainly solves the technical problem of providing a full-automatic laminated glass production line, thoroughly overcomes the defects of more labor and low efficiency in common laminated glass separation, realizes one-line type laminated glass separation production, can be completed by only one person for auxiliary operation, has high automation degree and efficiency, is clean and has no residue on the surface of a separation adhesive film, and improves the quality control level.

In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides a full-automatic doubling glass separation production line, includes: the glass crushing device comprises rolling equipment, a heating device, stripping equipment, glue film automatic separation equipment and an automatic control system, wherein the rolling equipment and the heating device are continuously and sequentially arranged along the same assembly line direction, the stripping equipment and the glue film automatic separation equipment are arranged at the output end of the heating device, and included angle glass used for transmitting the output of the rolling equipment is arranged in the heating device.

In a preferred embodiment of the present invention, the rolling device, the heating device and the peeling device are arranged in a sequential manner along the same assembly line direction, and the output end of the peeling device is connected to the input end of the automatic adhesive film separating device.

In a preferred embodiment of the present invention, the rolling device, the heating device and the automatic adhesive film separating device are sequentially arranged along a same assembly line direction, and an output end of the automatic adhesive film separating device is connected to an input end of the peeling device.

In a preferred embodiment of the invention, the rolling equipment comprises a frame, an upper press roll, a lower press roll and a dust removal device, wherein a plurality of annular grooves and protrusions are arranged on the excircle of the upper press roll at intervals, a structure corresponding to the annular grooves and the protrusions is arranged on the excircle of the lower press roll in an embedded mode, the upper press roll and the lower press roll are arranged on the frame in a vertical parallel mode, one end of the lower press roll is connected with a driving device located on one side of the frame, a material collecting groove located at the bottom of the frame is arranged below the lower press roll, a box body located on the frame is arranged above the upper press roll, and the top of the box body is connected with the.

In a preferred embodiment of the present invention, the heating device is a high-temperature water vapor type constant temperature heating device.

In a preferred embodiment of the invention, the stripping device is provided with a feed inlet and a discharge outlet at the top and the bottom respectively, a clamping component and a friction component are sequentially arranged in the stripping device from top to bottom, and the friction component is arranged in parallel with the clamping component.

In a preferred embodiment of the present invention, the clamping assembly includes a first rubber roller and a second rubber roller which are arranged in bilateral symmetry, and both ends of the second rubber roller are respectively provided with a first adjusting screw located on the housing.

In a preferred example of the present invention, the friction assembly includes a first friction roller and a second friction roller, the two ends of the second friction roller are respectively provided with a second adjusting screw located on the housing, and the outer circles of the first friction roller and the second friction roller are respectively provided with a grid.

In a preferred embodiment of the invention, the automatic glue film separating equipment comprises a bottom fixing seat, a cylinder bottom and a cylinder wall, wherein the cylinder bottom is positioned in the bottom fixing seat, the cylinder wall is concentrically arranged above the cylinder bottom, an inner cylinder is concentrically arranged in the cylinder wall, a screen plate positioned above the cylinder bottom is arranged at the bottom end of the inner cylinder, a rotary table is concentrically arranged below the screen plate and fixedly connected with the rotary table, the rotary table is connected with a driving motor positioned on the bottom fixing seat through a rotating shaft, corresponding discharge holes are respectively arranged on the side wall of the inner cylinder and the cylinder wall, a cover plate is arranged on the discharge hole on the cylinder wall, an inner plate for filling the discharge hole of the inner cylinder is arranged on the inner side of the cover plate, a pneumatic cylinder is connected on the outer side of the cover plate, the cylinder bottom and the cylinder wall are integrally processed, and the top end of the inner cylinder is provided with a flange plate fixedly connected with the wall of the cylinder.

In a preferred embodiment of the invention, the outlet end of the heating device is provided with a photoelectric sensing switch positioned above the conveying equipment, and the automatic control system is respectively connected with the pneumatic cylinder and the driving motor in a linear mode.

The invention has the beneficial effects that: the full-automatic laminated glass production line thoroughly overcomes the defects that the separation of common laminated glass requires more labor and has low efficiency, realizes one-line type separation production of laminated glass, can be completed by only one person for auxiliary operation, has high automation degree and efficiency, is clean in surface of a separation adhesive film and has no residue, and improves the quality control level.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:

FIG. 1 is a schematic structural view of a fully automatic laminated glass separation line according to a preferred embodiment of the present invention;

FIG. 2 is another schematic connection diagram of the full-automatic laminated glass separation line according to the present invention;

FIG. 3 is a schematic view of an assembly structure of the peeling apparatus and the automatic adhesive film separating apparatus;

fig. 4 is a schematic view of the structure of the upper press roller or the lower press roller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, an embodiment of the present invention includes:

the utility model provides a full-automatic doubling glass separation production line, includes: the glass crushing device comprises a rolling device 1, a heating device 2, a peeling device 3, an adhesive film automatic separation device 4 and an automatic control system, wherein the rolling device 1 and the heating device 2 are arranged in a continuous sequence along the same assembly line direction, the peeling device 3 and the adhesive film automatic separation device 4 are arranged at the output end of the heating device 2, and included angle glass used for transmitting the output of the rolling device 1 is arranged in the heating device 2. The conveying device 5 is used for conveying the laminated glass by a conveying belt with meshes, the laminated glass enters the rolling device 1 from the operation table of the rolling device 1 for processing, and the laminated glass is conveyed forwards along the production line direction for production, so that the production scale of the production line is formed.

In this embodiment, the rolling device 1, the heating device 2, and the peeling device 3 are sequentially arranged in the same assembly line direction, and the output end of the peeling device 3 is connected to the input end of the automatic adhesive film separation device 4.

In this embodiment, the rolling device 1, the heating device 2, and the adhesive film automatic separation device 4 are sequentially arranged in the same assembly line direction, and an output end of the adhesive film automatic separation device 4 is connected to an input end of the peeling device 3.

In the foregoing, glued membrane autosegregation equipment 4 and 3 production positions of peeling apparatus can change from beginning to end, change according to the operation requirement, convenient operation is simple.

In this embodiment, the rolling device 1 includes a frame 11, an upper pressing roller 12, a lower pressing roller 13 and a dust removing device 14, the upper pressing roller 12 and the lower pressing roller 13 are disposed on the frame 1 in parallel, both ends of the upper pressing roller 12 and the lower pressing roller 13 are fixed on the frame 11 through bearing seats, one end of the lower pressing roller 12 is connected to a driving device 15 located on one side of the frame 1 to form a main drive, so as to drive the pushed material to be conveyed forward and to be extruded between the upper pressing roller 12 and the lower pressing roller 13, a plurality of annular grooves 121 and protrusions 122 are disposed at intervals on the outer circumference of the upper pressing roller 12, a structure corresponding to the annular grooves and the protrusions is disposed on the outer circumference of the lower pressing roller 13, a plurality of grooves 123 are disposed on the outer circumference of the protrusions 122 to form a tooth-shaped structure, which is convenient for crushing and extruding glass, and is rolled by matching the upper and lower rollers, the glass on the two sides of the film is broken evenly, the partially broken laminated glass is bonded on the film and is conveyed forwards continuously, and the dropped glass slag flows out and is recovered from a material collecting groove (not shown in the figure) below the lower pressure roller.

A box body 16 positioned on the rack 1 is arranged above the upper compression roller 11, the top of the box body 16 is connected with the dust removal device 14, and dust formed when glass is extruded is recovered under negative pressure, so that the glass extrusion machine is environment-friendly and safe.

In this embodiment, heating device 2 is high temperature steam formula constant temperature heating device, and 2 temperature control of heating device can not lead to the film pyrolysis to produce harmful gas at the constant temperature of 60 degrees centigrade, and the protection production environment provides the high humid environment of constant temperature through high temperature steam for account for glass sediment and the film formation melting connection on the film, the separation of the back of being convenient for.

In this embodiment, it has feed inlet and discharge gate respectively to peel off equipment 3 for top and bottom equally divide, peel off inside from the top down of equipment 3 and set gradually clamping component 31 and friction pack 32, the parallel clamping component 32 setting of friction pack 31, the material that comes out from heating device 2 is brought into and is peeled off equipment 3 by conveying equipment 5 and carries out glass and friction and smash.

In this embodiment, the clamping assembly 31 includes a first rubber roller 311 and a second rubber roller 312 that bilateral symmetry set up, the both ends of second rubber roller 312 are provided with the first adjusting screw 313 that is located on the casing respectively, adjust the extrusion clearance of two rubber rollers, first rubber roller 311 is the main live-rollers who has the drive, will get into in the glass equipment 3 material and carry out the extrusion centre gripping simultaneously downwards.

In this embodiment, the friction assembly 32 includes a first friction roller 321 and a second friction roller 322, two ends of the second friction roller 322 are respectively provided with a second adjusting screw 323 located on the housing, outer circles of the first friction roller 321 and the second friction roller 322 are respectively provided with grids, the first friction roller 321 and the second friction roller 322 are respectively provided with respective drives, and are driving rollers, and the first friction roller 321 and the second friction roller 322 rotate reversely, and the grids on the respective outer circles are used for polishing the materials clamped on the first rubber roller 311 and the second rubber roller 312 at a high speed, so as to polish the glass located on two sides of the film to fall down, thereby entering the adhesive film automatic separation device 4.

In this embodiment, the glue film automatic separation 4 device includes a bottom fixing seat 41, a barrel bottom 42 and a barrel wall 43, the barrel bottom 42 is located in the bottom fixing seat 41, the barrel wall 43 is concentrically arranged above the barrel bottom 42, an inner barrel 44 is concentrically arranged inside the barrel wall 43, a mesh plate 45 located above the barrel bottom 41 is arranged at the bottom end of the inner barrel 44, a rotary plate 46 is concentrically arranged below the mesh plate 45, the rotary plate 46 is connected with a driving motor 48 located on the bottom fixing seat 41 through a rotating shaft 47, the barrel bottom 42 and the barrel wall 43 are integrally processed, the inner barrel 44 and the rotary plate 46 are respectively processed by steel plates with meshes, a flange fixedly connected with the barrel wall 43 is arranged at the top end of the inner barrel 44, the driving motor 48 drives the rotary plate 46 and the mesh plate 45 to simultaneously rotate to generate a high-speed centrifugal force, the glue-mixed glass entering the inner barrel 44 is thrown into the barrel, glass dregs are separated between the inner barrel 44 and the barrel wall 43 by utilizing meshes of the inner barrel 44 and the screen plate 45, then the glass dregs fall into the barrel bottom 42 under the action of gravity and are collected, and glue films on the glass with the included angle are left in the inner barrel 44, so that the complete separation of the glass and the glue films is completed.

The lateral wall of the inner cylinder 44 and the wall 43 of the cylinder are respectively provided with corresponding discharge holes, the discharge holes on the wall 43 of the cylinder are provided with a cover plate 49, the inner side of the cover plate 49 is provided with an inner plate 410 for filling the discharge holes of the inner cylinder, and the outer side of the cover plate is connected with a pneumatic cylinder 6.

In this embodiment, the outlet end of the heating device 2 is provided with the photoelectric sensing switch 7 located above the conveying device 5, the automatic control system is respectively connected with the pneumatic cylinder 6 and the driving motor 48 in a linear manner, when the laminated glass is crushed by the rolling device 1 and then brought into the heating device 2 by the conveying device 5, and the laminated glass is output from the heating device 2, the photoelectric sensing switch 7 senses an action signal to the pneumatic cylinder 6, the pneumatic cylinder 6 drives the cover plate 49 to open, the glue film on the separated laminated glass on the upper course moves out from the opening of the cover plate 49 due to the centrifugal force, the inner cylinder 44 is emptied inside, when all the materials on the conveying device 5 are output from the heating device 2, the photoelectric sensing switch 7 acts, the pneumatic cylinder 6 closes the cover plate 49, the materials entering the glue film automatic separation device 4 are ground and separated again, and the actions are repeated, and automatic production is formed.

In conclusion, the full-automatic laminated glass separation production line and the full-automatic laminated glass production line thoroughly overcome the defects of common laminated glass separation equipment, realize one-line laminated glass separation production, have high production automation degree and high production efficiency, ensure that the surface of a separation adhesive film is clean and has no residue, improve the quality control level and protect the production environment.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims

1. The utility model provides a full-automatic doubling glass separation production line which characterized in that includes: the glass breaking device comprises rolling equipment, a heating device, stripping equipment, glue film automatic separation equipment and an automatic control system, wherein the rolling equipment and the heating device are continuously and sequentially arranged along the same assembly line direction, the stripping equipment and the glue film automatic separation equipment are arranged at the output end of the heating device, and laminated glass for transmitting the output of the rolling equipment is arranged in the heating device;

the stripping equipment is characterized in that the top and the bottom of the stripping equipment are respectively provided with a feeding hole and a discharging hole, a clamping component and a friction component are sequentially arranged in the stripping equipment from top to bottom, and the friction component is arranged in parallel to the clamping component;

the clamping assembly comprises a first rubber roller and a second rubber roller which are arranged in a bilateral symmetry mode, and two ends of the second rubber roller are respectively provided with a first adjusting screw rod positioned on the shell;

the friction assembly comprises a first friction roller and a second friction roller, wherein second adjusting screw rods located on the shell are arranged at two ends of the second friction roller respectively, and grids are arranged on the outer circles of the first friction roller and the second friction roller respectively.

2. The full-automatic laminated glass separation production line according to claim 1, wherein the rolling device, the heating device and the peeling device are arranged in a continuous sequence along the same assembly line direction, and the output end of the peeling device is connected with the input end of the automatic adhesive film separation device.

3. The full-automatic laminated glass separation production line of claim 1, wherein the rolling device, the heating device and the automatic adhesive film separating device are arranged in a continuous sequence along the same assembly line direction, and the output end of the automatic adhesive film separating device is connected with the input end of the peeling device.

4. The full-automatic laminated glass separation production line according to claim 1, wherein the rolling equipment comprises a frame, an upper roller, a lower roller and a dust removal device, a plurality of annular grooves and protrusions are arranged on the outer circle of the upper roller at intervals, a structure corresponding to the annular grooves and the protrusions is arranged on the outer circle of the lower roller in an embedded mode, the upper roller and the lower roller are arranged on the frame in a vertical parallel mode, a driving device located on one side of the frame is connected to one end of the lower roller, a material collecting groove located at the bottom of the frame is arranged below the lower roller, a box located on the frame is arranged above the upper roller, and the top of the box is connected with the dust removal device.

5. The full-automatic laminated glass separation production line of claim 1, wherein the heating device is a high-temperature water vapor type constant-temperature heating device.

6. The full-automatic laminated glass separation production line according to claim 1, wherein the automatic adhesive film separation equipment comprises a bottom fixing seat, a barrel bottom and a barrel wall, the barrel bottom is located in the bottom fixing seat, the barrel wall is concentrically arranged above the barrel bottom, an inner barrel is concentrically arranged inside the barrel wall, a screen plate is arranged at the bottom end of the inner barrel and is concentrically arranged above the barrel bottom, a rotary table is concentrically arranged below the screen plate and is fixedly connected with the rotary table, the rotary table is connected with a driving motor arranged on the bottom fixing seat through a rotary shaft, corresponding discharge holes are respectively arranged on the inner barrel side wall and the barrel wall, a cover plate is arranged on the discharge hole on the barrel wall, an inner plate for filling the discharge hole of the inner barrel is arranged on the inner side of the cover plate, a pneumatic cylinder is connected on the outer side of the, the inner cylinder and the rotary table are respectively formed by processing steel plates with meshes, and the top end of the inner cylinder is provided with a flange plate fixedly connected with the wall of the cylinder.

7. The full-automatic laminated glass separation production line according to claim 1, wherein the outlet end of the heating device is provided with a photoelectric sensing switch positioned above the conveying equipment, and the automatic control system is respectively in linear connection with a pneumatic cylinder and a driving motor.