CN107631122A - A kind of novel intelligent plugging device - Google Patents

A kind of novel intelligent plugging device Download PDF

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Publication number
CN107631122A
CN107631122A CN201710874191.8A CN201710874191A CN107631122A CN 107631122 A CN107631122 A CN 107631122A CN 201710874191 A CN201710874191 A CN 201710874191A CN 107631122 A CN107631122 A CN 107631122A
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China
Prior art keywords
hydraulic cylinder
pipeline
locking
closure
internal diameter
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CN201710874191.8A
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Chinese (zh)
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CN107631122B (en
Inventor
谢振强
曹学文
梁法春
郑铮
赵西廓
李金娟
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China University of Petroleum East China
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China University of Petroleum East China
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Publication of CN107631122B publication Critical patent/CN107631122B/en
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Abstract

A kind of novel intelligent plugging device, mainly includes:Block assembly and power assembly, when carrying out pipeline maintenance operation, the present invention advances forward in pipe under the promotion of upstream medium, communication module receiving and plugging instruction in power assembly, control module drives micro hydraulic module, high-pressure fluid is filled with to the main hydraulic cylinder of closure assembly by high-pressure hose, makes packing circle and locking slips radial dilatation, realizes closure;After the end of job, communication module receives deblocking instruction, and control module driving micro hydraulic module draws back high-pressure fluid, and packing circle sets back with locking slips, realizes deblocking;The present invention returns to pipeline under medium promotion and receives ball end.The present invention, which has, does not destroy original pipeline, and closure is more reliable, the advantages that saving maintenance time and labour cost, and application prospect is extensive.

Description

A kind of novel intelligent plugging device
Technical field:
The present invention relates to a kind of intelligent plugging device for Oil & gas pipe service operation, and in particular to a kind of achievable pipeline Interior self-plugging and the novel intelligent plugging device of deblocking.
Background technology:
Pipeline transportation economical rationality the most, it is that China's oil, natural gas transportation are main in oil, gas industry Mode.Pipeline in During Process of Long-term Operation, disturbed by external force, artificial destruction, material corrosion, the factors such as defect Influence, pipeline failure can be caused, cause huge economic loss, and have a strong impact on the production and life of the people.
Current widely used pipeline maintenance method is press and open holes blocking technology.Although press and open holes blocking technology The on-line production reparation of oil-gas pipeline can be completed, but the closure pressure of the method is relatively low, and complex process, influence conduit running when Between it is also longer.It is very big for pipelines in deep sea enforcement difficulty, and sealed for the inner layer pipe of double-skin duct of the seabed with heat-insulation layer Stifled is inapplicable.
Some external companies have successfully developed a kind of intelligence envelope that can voluntarily enter horizontal high voltage closure, deblocking in pipeline Stifled device, and be applied successfully in actual production.Technique ensure that the integrality of pipeline, reduce without the perforate on pipeline Operation difficulty, while greatly save maintenance time and labour cost.As PSI companies of Norway (are received for 2005 by TDW companies Purchase) smart plug series (8~48 inches of size, packing pressure 10~250bar) successfully carry out more than 240 isolation Operation.Tecno Plug, BISTOP the and BISEP series of products of STATS Group companies can also realize remote control plugging device Set and unseal.The operation principle of two company's intelligent plugging devices is essentially identical, and its operation principle is:Circumferentially distributed wedge shape Inclined-plane cooperation is done between slips and shell, ring packing packing element is positioned in the compressible groove of shell;When intelligent plugging device is in pipe After running to specified location in road, intelligent plugging device axially contracts under self power effect, by inclined-plane by plugging device Axial shrinkage motion is changed into the radial dilatation motion of dovetail slip, so as to clamping inner-walls of duct;Axial shrinkage is compressed simultaneously can The volume of compression groove, so as to which cartridge radially be extruded, realize the sealing between inner-walls of duct.It is complete to block operation Cheng Hou, intelligent plugging device is axially elongated under self power effect, and dovetail slip and cartridge set back, and are pushed away in medium Pipeline is returned under dynamic and receives ball end.But dovetail slip clamping inner-walls of duct is mechanical sealing so as to the process of sealing, for ellipse Larger pipeline is spent, part dovetail slip can be caused to be unable to clamping inner-walls of duct, so as to which secure seal can not be realized.
Utility model patent (patent No. ZL disclosed in the country, Chinese Petroleum Univ. Zhang Shimin et al. 20082012883.3) propose a kind of intelligent plugging device in tube.Its cardinal principle is:Intelligent plugging device pushes away in its front and rear pressure difference Dynamic lower arrival specified location, by the driving of main driving cylinder and secondary driving cylinder so that pressure bearing head, extrusion bowl and actuator disk three Close to each other in axial direction, under the ramp effect of extrusion bowl, lock slider radial dilatation clamping tube wall, packing circle is radially expanded reality Now block;After the completion for the treatment of operation, deblocking is realized in main driving cylinder and secondary driving cylinder counter motion, and receipts ball is returned under medium promotion End.But the slip extrusion bowl connection used between this device pressure bearing head and actuator is insecure, and long-term use of, extrusion bowl is with performing Loosening and gap are also easy to produce between device, between extrusion bowl and pressure bearing head, reliable sealing can not be realized.In addition, lock slider and squeeze Enter the foreign matters such as impurity in the dovetail slideway between bowl in operation if pressing, lock slider will be caused can not to be realized along extrusion bowl Radial dilatation, so as to can not clamping pipeline, closure is failed.
The problem of in order to overcome existing intelligent plugging device block reliability difference, the present invention propose a kind of novel intelligent closure Device, self-plugging and deblocking when can run to specified location in the duct, and improve block reliability.With seal member Higher with inner-walls of duct compactness, closure is more reliable, saves maintenance time and the advantages that labour cost.
The content of the invention:
Main to include closure assembly and power assembly the present invention relates to a kind of novel intelligent plugging device, closure assembly is main Including packing circle, pressurising tire, locking hydraulic cylinder, spring, locking slips, supporting guide wheel, prevent raming, main hydraulic cylinder and hydraulic pressure Pipeline, power assembly profile is similar to the straight panel wiper of routine, equipped with micro hydraulic module, control module in its internal cavity And communication module;Power assembly is connected positioned at the upstream of closure assembly, closure assembly with power assembly by ball pivot in the duct Connect;Closure assembly outer ring is from upstream to that downstream has been sequentially arranged 2~3 packing circles and 1 circle locks slips, pressurising tire cloth vertically Packing circle lower section is placed in, and is connected by fluid pressure line with the main hydraulic cylinder inside closure assembly;Locking hydraulic cylinder is located at Lock below slips, the piston rod external part for locking hydraulic cylinder is connected by spring with locking slips, locks the another of hydraulic cylinder One end is connected by fluid pressure line with main hydraulic cylinder;The outlet of micro hydraulic module passes through high-pressure hose and main hydraulic cylinder phase Even, anti-to ram positioned at closure assembly at the axle center of the outer face in downstream, supporting guide wheel has several, be evenly distributed in On the outer face for blocking assembly both ends.
Described packing circle is annular, and annular external diameter is about 0.9 times of internal diameter of the pipeline, and internal diameter is about the 0.8 of internal diameter of the pipeline Times, width is about 0.1 times of internal diameter of the pipeline vertically, and the material for insulating circle is oil resistivity and the preferable nonmetallic materials of resilience Such as polyurethane, fluorubber.
Described pressurising tire is annular, and annular external diameter is about 0.8 times of internal diameter of the pipeline, and internal diameter is about the 0.7 of internal diameter of the pipeline Times, width is about 0.1 times of internal diameter of the pipeline vertically, is provided with the interface being connected with fluid pressure line on its annular inner ring surface, fills The material for pressing tire is the elasticity such as natural rubber or butyl rubber and the preferable material of sealing.
Described locking slips profile is thick tile shape, its concave side and the piston rod external part and bullet of locking hydraulic cylinder Spring is connected, and there is locking screw thread its convex surface side, is evenly distributed 4~8, and the material for locking slips is closed for the higher hard of hardness The high duty metals such as gold.
The present invention at work, advances forward, communication module receives in power assembly upstream tube under the promotion of medium After closure instruction, control module driving micro hydraulic module, high-pressure fluid is filled with by main hydraulic cylinder by high-pressure hose, makes packing Circle and locking slips radial dilatation, realize closure;After the end of job, communication module receives deblocking instruction, and control module is driven Actuating miniature hydraulic module draws back high-pressure fluid, and packing circle sets back with locking slips, realizes deblocking;The present invention pushes away in medium Pipeline is returned under dynamic and receives ball end.
Compared with existing intelligent plugging device, the device has following benefit:
(1) loosening and gap caused by coordinating between extrusion bowl, actuator and pressure bearing head three are avoided, is realized reliable close Envelope.
(2) avoid in lock slider and extrusion bowl slideway enter lock slider caused by debris can not open completely so as to Make the risk of closure failure.
(3) sealed compared to mechanical type, after hydraulic system, device seal member can be preferably bonded with inner-walls of duct, Technological operation is simple, repairs short time limit, ensure that the safety and steady operation of pipeline.
Brief description of the drawings:
Fig. 1 is the composition schematic diagram of the present invention;
Fig. 2 is present invention closure process schematic;
Fig. 3 is present invention deblocking process schematic;
Fig. 4 is that closure process of the present invention blocks the partial enlarged drawing of assembly 1;
Fig. 5 is that deblocking process of the present invention blocks the partial enlarged drawing of assembly 1.
In figure:1. block assembly;2. packing circle;3. pressurising tire;4. lock hydraulic cylinder;5. spring;6. lock slips;7. Support directive wheel;8. anti-ram;9. main hydraulic cylinder;10. fluid pressure line;11. ball pivot;12. high-pressure hose;13. power assembly;14. Hydraulic module;15. control module;16. communication module;17. pipeline.
Embodiment:
Embodiments of the invention are elaborated below in conjunction with the accompanying drawings:The present embodiment is premised on inventive technique scheme Under implemented, give detailed embodiment, protection scope of the present invention is not limited to following embodiments.
As shown in figure 1, the invention mainly comprises closure assembly 1 and power assembly 13, closure assembly 1 mainly includes packing circle 2nd, pressurising tire 3, locking hydraulic cylinder 4, spring 5, locking slips 6, supporting guide wheel 7, anti-ram 8, main hydraulic cylinder 9 and hydraulic tube Road 10, the profile of power assembly 13 is similar to the straight panel wiper of routine, equipped with micro hydraulic module 14, control in its internal cavity Module 15 and communication module 16;Power assembly 13, positioned at the upstream of closure assembly 1, blocks assembly 1 and power is total in pipeline 17 It is connected into 13 by ball pivot 11;Closure assembly 1 outer ring is from upstream to downstream and has been sequentially arranged 2~3 packing 2 Hes of circle vertically 1 circle locking slips 6, pressurising tire 3 is arranged in the lower section of packing circle 2, and passes through fluid pressure line 10 and the master inside closure assembly 1 Hydraulic cylinder 9 is connected;Hydraulic cylinder 4 is locked positioned at locking slips 6 lower section, lock the piston rod external part of hydraulic cylinder 4 by spring 5 with Locking slips 6 is connected, and the other end of locking hydraulic cylinder 4 is connected by fluid pressure line 10 with main hydraulic cylinder 9;Micro hydraulic mould The outlet of block 14 is connected by high-pressure hose 12 with main hydraulic cylinder 9, it is anti-ram 8 positioned at closure assembly 1 close to the outer face in downstream Axle center at, supporting guide wheel 7 has several, is evenly distributed on the outer face at closure assembly 1 both ends.
Described packing circle 2 is annular, and annular external diameter is about 0.9 times of the internal diameter of pipeline 17, and internal diameter is about the internal diameter of pipeline 17 0.8 times, width is about 0.1 times of the internal diameter of pipeline 17 vertically, and the material of packing circle 2 is preferably non-for oil resistivity and resilience Metal material such as polyurethane, fluorubber etc..
Described pressurising tire 3 is annular, and annular external diameter is about 0.8 times of the internal diameter of pipeline 17, and internal diameter is about the internal diameter of pipeline 17 0.7 times, width is about 0.1 times of the internal diameter of pipeline 17 vertically, is provided with its annular inner ring surface and is connected with fluid pressure line 10 Interface, the material of pressurising tire 3 is the elasticity such as natural rubber or butyl rubber and the preferable material of sealing.
The described profile of locking slips 6 is thick tile shape, the piston rod external part of its concave side and locking hydraulic cylinder 4 and Spring 5 is connected, and there is locking screw thread its convex surface side, is evenly distributed 4~8, and the material of locking slips 6 is higher hard of hardness The high duty metals such as matter alloy.
The course of work of the present invention is summarized as follows:
As shown in Fig. 2 when carrying out 17 maintenance activity of pipeline, the present invention is put into from the service of pipeline 17 end, the present invention is at it Advanced forward under the promotion of medium in square tube afterwards.When that will reach precalculated position, communication module 16 receives closure instruction, control Molding block 15 drives micro hydraulic module 14, and high-pressure fluid is filled with into main hydraulic cylinder 9 by high-pressure hose 12;Main hydraulic cylinder 9 is lived Pressure of the plug close to the side of power assembly 13 is more than the pressure of opposite side, so as to promote piston by the stream of the opposite side of main hydraulic cylinder 9 Body is pressed into locking hydraulic cylinder 4 and pressurising tire 3 by fluid pressure line 10.
It is protruding in the presence of the incoming of fluid pressure line 10 to lock the piston of hydraulic cylinder 4, promotes locking slips 6 radially to expand , locking screw thread is partially penetrated into the inwall of pipeline 17, and (this process needs control module 15 to control hydraulic system pressure, makes piercing depth In the range of Industry code requirements, guarantee does not make the damage inactivation of pipeline 17), realize the position locking of the present invention.During this, Spring 5 is changed into the state of being stretched from nature.Pressurising tire 3 radially expands in the presence of the incoming of fluid pressure line 10, So as to promote packing 2 radial dilatations of circle, the sealing with the inwall of pipeline 17 is realized.
As shown in figure 3, after the end of job, communication module 16 receives deblocking instruction, and control module 15 drives micro hydraulic Module 14 draws back high-pressure fluid.Now spring 5 returns to nature from the state of being stretched, and pulls locking slips 6 and pipeline 17 inwalls depart from.Packing circle 2 is radially contracted in the presence of natural resiliency, returns to original state, so as to realization device Deblocking;The present invention returns to pipeline 17 under medium promotion and receives ball end, fulfils assignment.
The Purely mechanical that the present invention cleverly introduces hydraulic way original intelligent plugging device seals, and avoids extruding Caused in loosening and gap, and lock slider slideway caused by coordinating between bowl, actuator and pressure bearing head three into debris The risk that can not open completely of lock slider.The present invention has seal member and pipeline compactness higher, and closure is more reliable, section The advantages that saving maintenance time and labour cost.

Claims (4)

  1. A kind of 1. novel intelligent plugging device, it is characterised in that:Main to include closure assembly (1) and power assembly (13), closure is total Mainly include packing circle (2), pressurising tire (3), locking hydraulic cylinder (4), spring (5), locking slips (6), supporting guide wheel into (1) (7), prevent raming (8), main hydraulic cylinder (9) and fluid pressure line (10), power assembly (13) profile and conventional straight panel wiper It is similar, micro hydraulic module (14), control module (15) and communication module (16) are housed in its internal cavity;Power assembly (13) It is connected in pipeline (17) positioned at the upstream of closure assembly (1), closure assembly (1) with power assembly (13) by ball pivot (11) Connect;Closure assembly (1) outer ring is from upstream to downstream and has been sequentially arranged 2~3 packing circles (2) and 1 circle locking slips vertically (6), pressurising tire (3) is arranged in below packing circle (2), and passes through fluid pressure line (10) master internal with being located at closure assembly (1) Hydraulic cylinder (9) is connected;Hydraulic cylinder (4) is locked below locking slips (6), the piston rod external part of locking hydraulic cylinder (4) leads to Cross spring (5) with locking slips (6) to be connected, the other end of locking hydraulic cylinder (4) passes through fluid pressure line (10) and main hydraulic cylinder (9) it is connected;The outlet of micro hydraulic module (14) is connected by high-pressure hose (12) with main hydraulic cylinder (9), anti-(8) position of raming In closure assembly (1) at the axle center of the outer face in downstream, supporting guide wheel (7) has several, is evenly distributed in closure On the outer face at assembly (1) both ends.
  2. A kind of 2. novel intelligent plugging device according to claim 1, it is characterised in that:Described packing circle (2) is annular, Annular external diameter is about 0.9 times of pipeline (17) internal diameter, and internal diameter is about 0.8 times of pipeline (17) internal diameter, and width is about managed vertically 0.1 times of road (17) internal diameter, the material of packing circle (2) is oil resistivity and the preferable nonmetallic materials of resilience such as polyurethane, fluorine Rubber etc..
  3. A kind of 3. novel intelligent plugging device according to claim 1, it is characterised in that:Described pressurising tire (3) is annular, Annular external diameter is about 0.8 times of pipeline (17) internal diameter, and internal diameter is about 0.7 times of pipeline (17) internal diameter, and width is about managed vertically 0.1 times of road (17) internal diameter, the interface being connected with fluid pressure line (10), the material of pressurising tire (3) are provided with its annular inner ring surface Matter is the elasticity such as natural rubber or butyl rubber and the preferable material of sealing.
  4. A kind of 4. novel intelligent plugging device according to claim 1, it is characterised in that:Described locking slips (6) profile For thick tile shape, its concave side is connected with the piston rod external part and spring (5) of locking hydraulic cylinder (4), and its convex surface side has Locking screw thread, 4~8 are evenly distributed, the material of locking slips (6) is the high duty metals such as the higher hard alloy of hardness.
CN201710874191.8A 2017-09-25 2017-09-25 A kind of novel intelligent plugging device Expired - Fee Related CN107631122B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110578852A (en) * 2019-09-23 2019-12-17 中国石油大学(华东) Intelligent pipeline plugging device and plugging method thereof
CN111120771A (en) * 2020-01-12 2020-05-08 王伟峰 Plugging robot in pipeline
CN112963653A (en) * 2021-02-02 2021-06-15 中石化南京工程有限公司 In-service pipeline plugging and isolating device and motor control method thereof
CN113700968A (en) * 2021-08-27 2021-11-26 姚军 Temporary plugging device for liquid pipeline

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0240851A2 (en) * 1986-03-29 1987-10-14 Siemens Aktiengesellschaft Device for plugging a pipeline
CN1138375A (en) * 1993-12-21 1996-12-18 温尼德斯制管商有限公司 Expandable plug and control method
US20100313985A1 (en) * 2009-06-12 2010-12-16 Angus George Bowie Pipeline isolation
CN102109080A (en) * 2010-11-24 2011-06-29 太原理工大学 Inner plugging air bag for leakage of risk source pipeline and quick plugging method thereof
CN202152898U (en) * 2011-07-08 2012-02-29 宝鸡市众安消防器材有限公司 Plug for valves and oily pipelines
CN102384335A (en) * 2011-11-11 2012-03-21 哈尔滨工程大学 Real-time plugging device for undersea oil-leaking pipelines
CN204005013U (en) * 2014-08-01 2014-12-10 台州市金焰机械设备有限公司 The leather cup block head that a kind of pipeline is used
CN106065980A (en) * 2016-06-23 2016-11-02 西南石油大学 A kind of reducing type leather cup type wiper

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0240851A2 (en) * 1986-03-29 1987-10-14 Siemens Aktiengesellschaft Device for plugging a pipeline
CN1138375A (en) * 1993-12-21 1996-12-18 温尼德斯制管商有限公司 Expandable plug and control method
US20100313985A1 (en) * 2009-06-12 2010-12-16 Angus George Bowie Pipeline isolation
CN102109080A (en) * 2010-11-24 2011-06-29 太原理工大学 Inner plugging air bag for leakage of risk source pipeline and quick plugging method thereof
CN202152898U (en) * 2011-07-08 2012-02-29 宝鸡市众安消防器材有限公司 Plug for valves and oily pipelines
CN102384335A (en) * 2011-11-11 2012-03-21 哈尔滨工程大学 Real-time plugging device for undersea oil-leaking pipelines
CN204005013U (en) * 2014-08-01 2014-12-10 台州市金焰机械设备有限公司 The leather cup block head that a kind of pipeline is used
CN106065980A (en) * 2016-06-23 2016-11-02 西南石油大学 A kind of reducing type leather cup type wiper

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110578852A (en) * 2019-09-23 2019-12-17 中国石油大学(华东) Intelligent pipeline plugging device and plugging method thereof
CN110578852B (en) * 2019-09-23 2021-08-27 中国石油大学(华东) Intelligent pipeline plugging device and plugging method thereof
CN111120771A (en) * 2020-01-12 2020-05-08 王伟峰 Plugging robot in pipeline
CN111120771B (en) * 2020-01-12 2021-05-14 王伟峰 Plugging robot in pipeline
CN112963653A (en) * 2021-02-02 2021-06-15 中石化南京工程有限公司 In-service pipeline plugging and isolating device and motor control method thereof
CN113700968A (en) * 2021-08-27 2021-11-26 姚军 Temporary plugging device for liquid pipeline

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Granted publication date: 20190510