CN107630232A - A kind of method of process aluminum electrolytic groove anode - Google Patents
A kind of method of process aluminum electrolytic groove anode Download PDFInfo
- Publication number
- CN107630232A CN107630232A CN201711036138.7A CN201711036138A CN107630232A CN 107630232 A CN107630232 A CN 107630232A CN 201711036138 A CN201711036138 A CN 201711036138A CN 107630232 A CN107630232 A CN 107630232A
- Authority
- CN
- China
- Prior art keywords
- anode
- pawl
- nano ceramics
- carbon block
- ceramics base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Coating By Spraying Or Casting (AREA)
Abstract
A kind of processing method of aluminium cell anode of disclosure, the nano ceramics base high-temp antioxidizing material for handling the anode is stirred first, then by the nano ceramics base high-temp antioxidizing material spraying after stir process at least a portion surface in the outside of the pawl post, the ferrophosphorus ring surface and the anode carbon block.Nano ceramics sill is sprayed by the perishable part surface of the anode in aluminium cell, the perishable part surface of anode can be made, especially steel pawl surface forms one layer of fine and close nano ceramics base separation layer, effectively isolation air, carbon dioxide, hydrogen fluoride, ice crystal steam directly contact with anode, make anode that there is excellent corrosion resistance, the corrosion rate of anode steel claw is significantly reduced, effectively extends the service life of anode steel claw and aluminium cell, reduces production cost.
Description
Technical field
The application is related to metallurgical technology field, more particularly to a kind of method of process aluminum electrolytic groove anode.
Background technology
Anode is aluminium cell " heart ", and it is by anode aluminium guide-bar, ferro-aluminum blast welding block, anode steel claw and anode carbon block
Four parts form.Anode steel claw is connected to anode aluminium guide-bar and anode carbon block, and not only to undertake anode weight will also convey greatly
Power current, therefore anode steel claw is particularly significant in aluminium electrolysis process.
Anode steel claw is at a high temperature of 300 DEG C -900 DEG C, and air, hydrogen fluoride gas and high concentration CO2In atmosphere,
Constantly by oxidizing corrosion, while still suffer from the factors such as electromagnetic force, vibration force, thermal stress and impact force for steel pawl all
Destruction, and this destroy the service life for directly affecting steel pawl, pollution aluminium liquid and the correct of electrolytic cell operating condition sentenced
It is disconnected.
In actual production, anode steel claw is oxidized corrosion and can brought in use greatly to be endangered, first, can shadow
Ring primary aluminum quality;Applicant show that every anode steel claw will reduce 25kg-35kg in service life through many experiments test,
A large amount of Fe oxides enter electrolysis pole feeding and anode scrap, cause that anode carbon block, electrolysis pole feeding Fe contents are higher, and the two is to electrolysis
Raw aluminum liquid iron content influences to account for the 50% of electrolysis production material.Iron in face-piece block is mainly with Fe2O3And Fe3O4In the presence of, due to
Fe2O3There is no magnetic, tramp iron separator is less than 50%, eventually enters into aluminium liquid without effect, the iron removaling rate of existing deferrization process substantially to it
Iron content in primary aluminum is caused to raise;Secondly, steel pawl service life is shortened;Applicant has found that anode steel claw is following through many experiments
After ring is using 30 electrolysing periods, the girth at minimum diameter will reduce by more than 50%, and the oxidative exfoliation of anode steel claw not only can
Increase the Fe contents in primary aluminum, can more shorten its service life, bring extra production cost;Again, current balance point is influenceed
Cloth;The anode steel pawl head diameter difference being installed in aluminium cell is bigger, to current balance be distributed it is more unfavorable, cause anode it
Between depletion rate difference, increase show-throughization pawl probability.Sometimes it is red to there is part pawl hair, the increase of steel pawl resistance, extreme feelings
Condition will appear from anode obscission;Finally, anode casting quality can also be influenceed;Anode steel claw, which aoxidizes " eel-like figure " the steel pawl to be formed, to be held
The phenomenon that curves inwardly is also easy to produce, steel pawl longitudinal center line and carbon bowl center are misaligned, and respectively effect is poor for the casting of steel pawl, and steel pawl
The oxide of upper formation can also hinder molten iron smoothly to be flowed between steel pawl and carbon bowl inwall, the ferrophosphorus ring quality of making compared with
Difference, the falling-rising of iron carbon pressure are high, will appear from that steel pawl is rubescent or even de- pole when situation is serious.
Therefore, how to extend anode steel claw service life, reduce aluminum electrolysis cost, turn into those skilled in the art urgently
Technical problem to be solved.
The content of the invention
The application provides a kind of processing method of aluminium cell anode, and the anode includes aluminum guide, anode steel claw and sun
Pole carbon block;The anode steel claw includes multiple pawl posts for being connected with the anode carbon block and horizontal in the pawl post and the aluminium
Steel pawl crossbeam between guide rod, the lower surface of the steel pawl crossbeam are fixedly connected with the upper end of the pawl post, the steel pawl crossbeam
Upper surface be fixedly connected with the aluminum guide;The lower end of the pawl post is connected with the upper surface of the anode carbon block, the pawl
The junction of post and the anode carbon block is provided with ferrophosphorus ring;Methods described includes:
Using water as medium, the nano ceramics base high-temp antioxidizing material for handling the anode is stirred,
It is in that unimodal symmetrical, dynamic viscosity is each between 350MPaS-400MPaS, material to detect the laser particle size of the material
The density variation of position is less than or equal to 0.05g/cm3And without supernatant layer;
It is in the outside of the pawl post, coating thickness by the nano ceramics base high-temp antioxidizing material spraying after stir process
2mm-3mm;
It is in the ferrophosphorus ring surface, coating thickness by the nano ceramics base high-temp antioxidizing material spraying after stir process
2mm-3mm;
By the nano ceramics base high-temp antioxidizing material spraying after stir process the anode carbon block at least a portion
Surface.
Further, methods described also includes:Remove the oxidation product on the anode steel claw surface.
Further, the nano ceramics base high-temp antioxidizing material spraying by after stir process is in the anode carbon block
At least a portion surface, including:
Annular safety area is set in the upper surface of the anode carbon block, the annular safety area be enclosed in the ferrophosphorus ring with
The outside of the junction of the anode carbon block, the inner limit in the annular safety area and the lateral border freight weight limit of the ferrophosphorus ring
Close;
By the nano ceramics base high-temp antioxidizing material spraying after stir process in the annular safety area, coating thickness
For 2mm-3mm.
Further, the side of the anode carbon block includes tilting zone, upper area and lower area;The upper zone
The ratio of the vertical extension in domain and the vertical extension of the lower area is (2-3):1;The nanometer by after stir process is made pottery
Porcelain base high-temp antioxidizing material spraying at least a portion surface of the anode carbon block, in addition to:
By the nano ceramics base high-temp antioxidizing material spraying after stir process in the tilting zone and the upper zone
Domain, coating thickness 2mm-3mm.
Further, sprayed using the type nozzle of airless spraying 327,329 type nozzles or 331 type nozzles.
Further, spray pressure is 14MPa-20MPa.
Further, using breadth fixed fire spraying process, the distance of spraying is 5cm-10cm.
The processing method of the aluminium cell anode provided from above technical scheme, the application, first to for handling
The nano ceramics base high-temp antioxidizing material of the anode is stirred, then by the nano ceramics base high temperature after stir process
Anti-oxidation materials is sprayed at least a portion table of the outside of the pawl post, the ferrophosphorus ring surface and the anode carbon block
Face.Nano ceramics sill is sprayed by the perishable part surface of the anode in aluminium cell, anode can be made perishable
Part surface, especially steel pawl surface formed one layer of fine and close nano ceramics base separation layer, effectively completely cut off air, carbon dioxide,
Hydrogen fluoride, ice crystal steam directly contact with anode, anode is had excellent corrosion resistance, significantly reduce anode steel claw
Corrosion rate, effectively extend the service life of anode steel claw and aluminium cell, reduce production cost.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme of the application, letter will be made to the required accompanying drawing used in embodiment below
Singly introduce, it should be apparent that, for those of ordinary skills, without having to pay creative labor,
Other accompanying drawings can also be obtained according to these accompanying drawings.
A kind of structural representations of aluminium cell anode of Fig. 1;
Fig. 2 is a kind of process flow figure of aluminium cell anode of the application according to an exemplary embodiment;
Fig. 3 is a kind of structural representation of aluminium cell anode of the application according to an exemplary embodiment;
Fig. 4 is the structural representation of another aluminium cell anode of the application according to an exemplary embodiment;
Illustrate:1- anode carbon blocks;2- anode steel claws;3- aluminum guides;21- steel pawl crossbeams;22- pawl posts;221- pawl posts
Upper end;The lower surface of 211- steel pawl crossbeams;The lower end of 222- pawl posts;11- ferrophosphorus rings;12- annular safeties area;13- pawl posts
Side;131- tilting zones;132- upper areas;133- lower areas.
Embodiment
Anode is aluminium cell " heart ", and anode steel claw is particularly significant in aluminium electrolysis process, not only to undertake anode
Weight will also convey high-power electric current, in actual production, anode steel claw in use be oxidized corrosion can bring it is very big
Endanger on ground.First, primary aluminum quality can be influenceed;Secondly, steel pawl service life is shortened;Again, current balance distribution is influenceed;Finally,
Anode casting quality can also be influenceed.Therefore, extend anode steel claw service life, reduce aluminum electrolysis cost, to electrolytic aluminium row
Industry has great importance.
Fig. 1 is a kind of structural representation of aluminium cell anode, and Fig. 2 is the application according to an exemplary embodiment
A kind of process flow figure of aluminium cell anode, understood refering to Fig. 1 and Fig. 2, the anode includes aluminum guide 3, anode steel
Pawl 2 and anode carbon block 1;The anode steel claw 2 includes multiple pawl posts 22 for being connected with the anode carbon block 1 and horizontal described
Steel pawl crossbeam 21 between pawl post 22 and the aluminum guide 3, the lower surface 211 of the steel pawl crossbeam 21 are upper with the pawl post 22
End 221 is fixedly connected, and the upper surface of the steel pawl crossbeam 21 is fixedly connected with the aluminum guide 3;The lower end 222 of the pawl post 22
It is connected with the upper surface of the anode carbon block 1, the junction of the pawl post 22 and the anode carbon block 1 is provided with ferrophosphorus ring 11;One
The processing method of kind aluminium cell anode, including:
Step S01, using water as medium, the nano ceramics base high-temp antioxidizing material for handling the anode is stirred
Processing is mixed, the laser particle size of the material is detected in unimodal symmetrical, dynamic viscosity between 350MPaS-400MPa
S, the density variation of material each position is less than or equal to 0.05g/cm3And without supernatant layer;
In order to avoid the settlement issues that sprayed on material may occur before the use, the application is to for handling the anode
Nano ceramics base high-temp antioxidizing material be stirred, after stir process and meet it is above-mentioned use standard i.e. laser particle size
Detection be less than in unimodal symmetrical, dynamic viscosity between 350MPaS-400MPaS, material each position density variation or
Equal to 0.05g/cm3And without supernatant layer, it can make nano ceramics base high-temp antioxidizing material that there is preferable homogeneity, and then make
Nano ceramics base high-temp antioxidizing material can be uniformly sprayed at least a portion surface of some parts of anode.
Step S02, by the nano ceramics base high-temp antioxidizing material spraying after stir process in the outside of the pawl post 22,
Coating thickness is 2mm-3mm;
According to the embodiment of the present application, due to coating the nano ceramics that thickness is 2mm-3mm in the side of each pawl post 22
Base high-temp antioxidizing material, it can effectively completely cut off air, carbon dioxide, hydrogen fluoride, ice crystal steam and directly be contacted with pawl post 22, be made
Anode steel claw 2 has excellent corrosion resistance, significantly reduces the corrosion rate of anode steel claw 2, effectively extend anode steel claw 2 with
And the anode service life of aluminium cell, and then extend the service life of aluminium cell, reduce aluminum electrolysis cost.
Step S03, by the nano ceramics base high-temp antioxidizing material spraying after stir process on the surface of ferrophosphorus ring 11,
Coating thickness is 2mm-3mm;
In addition, the embodiment of the present application sprays nano ceramics base high-temp antioxidizing material in the outer surface of ferrophosphorus ring 11, this is
Because a large amount of practical studies show, anode steel claw 2 is most with pawl post the surface more than binding site of ferrophosphorus ring 11 and binding site
The position be easily corroded, aoxidized, corrosion generation black caking, comes off and is mixed in the feeding of pole, eventually enter into aluminium liquid, make aluminium
Iron content raises in liquid, reduces the utilization rate of anode steel claw 2, is adversely affected to production.Therefore, technical scheme
Nano ceramics base high-temp antioxidizing material also is sprayed in the outer surface of ferrophosphorus ring 11, effectively can be easiest to for anode steel claw 2
The position being corroded effectively is protected, and can further reduce the corrosion rate of anode steel claw 2, extend anode steel claw 2 and
The anode service life of aluminium cell.
Step S04, by the nano ceramics base high-temp antioxidizing material spraying after stir process in the anode carbon block 1 extremely
Few a part of surface.
Refering to Fig. 3, in certain embodiments, the nano ceramics base high-temp antioxidizing material spraying by after stir process
On at least a portion surface of the anode carbon block 1, including:
Step S041, annular safety area 12 is set in the upper surface of the anode carbon block 1, the annular safety area 12 surrounds
In the outside of the ferrophosphorus ring 11 Yu the junction of the anode carbon block 1, the inner limit in the annular safety area 12 with it is described
The lateral border freight weight limit of ferrophosphorus ring 11 closes;
Step S042, by the nano ceramics base high-temp antioxidizing material spraying after stir process in the annular safety area 12
On, coating thickness 2mm-3mm.
Refering to Fig. 4, on the basis of above-described embodiment, the side 13 of the anode carbon block 1 includes tilting zone 131, top
Region 132 and lower area 133;The ratio of the vertical extension of the upper area 132 and the vertical extension of the lower area 133
It is worth for (2-3):1;The nano ceramics base high-temp antioxidizing material spraying by after stir process in the anode carbon block extremely
Few a part of surface, in addition to:
By the nano ceramics base high-temp antioxidizing material spraying after stir process on the tilting zone 131 and the top
Region 132, coating thickness 2mm-3mm.
The side 13 of anode carbon block 1 is divided into tilting zone 131, upper area 132 and lower area 133, according to not
Same requirement for anticorrosion or production requirement, tilting zone 131 and/or upper area 132 in the side 13 of anode carbon block 1 spray nanometer
Ceramic base high-temp antioxidizing material, it can further extend the service life of aluminium cell anode and aluminium cell.
Spraying process described in above-mentioned steps S02- steps S04, is preferably completed in five minutes after the completion of stir process
Spraying, can avoid coating material that sedimentation occurs again causes coating material spraying uneven, while can also effectively prevent from spraying
During block spray gun.According to the implementation example of the present invention, the mode being stirred to nano ceramics base high-temp antioxidizing material
It is not particularly restricted, it is, for example, possible to use electric hammer is stirred to nano ceramics base high-temp antioxidizing material.It is possible thereby to enter
One step improves the efficiency of stirring.
It should be noted that the nano ceramics base high-temp antioxidizing material that the embodiment of the present application is mentioned is a kind of anti-oxidation material
Material, the component and percentage of this material are:
Material gross mass 25%-40% ceramic base continuous phase is accounted for, is made up of Alpha-alumina and gama-alumina, wherein, α-
The mass percent of aluminum oxide is 85%-100%;
Material gross mass 20%-40% ceramic base continuous catalysis phase is accounted for, by 40%-55% mica powder, 45%-60%
Feldspar in powder, less than 0.5% rare earth ore concentrate fergusonite composition;
Account for material gross mass 5%-10% alkali and alkaline-earth metal auxiliary catalysis phase, by 20%-35% Strong oxdiative potassium,
10%-25% sodium hydroxide, the magnesium fluoride less than 1% and 50%-70% water composition;
Account for material gross mass 2%-5% ceramic base reinforcement phase, by 50%-70% 6000 mesh calcined diatomites and
The montmorillonite composition of 30%-50%3000 mesh,
Material gross mass 0.1%-0.4% stable phase is accounted for, by 0.05%-0.2% silane coupler, 0.05%-
0.2% aluminate coupling agent composition, it is respectively used to stimulate very much the surface of reinforcement phase and ceramic base continuous phase to be modified;
Material gross mass 0.5%-0.2% film forming phase is accounted for, is made up of methylcellulose;
Account for material gross mass 24%-25% aqueous phases;
Formed in addition, this material can be prepared by the following method:
Step 1, each raw material is prepared in mass ratio;
Step 2, after the materials of ceramic base continuous catalysis phase are coordinated according to mass percent, Raymond mill is placed at normal temperatures
Granularity is crushed in machine and is less than 1250 mesh, it is standby;
Step 3, by Strong oxdiative potassium, Strong oxdiative sodium and magnesium fluoride in alkaline-earth metal auxiliary catalysis phase materials according to quality hundred
Divide and be stirred dissolving than making an addition in water, it is standby;
Step 4, by granularity less than the solution priority that the ceramic base continuous catalysis phase materials and above-mentioned steps 3 of 1250 mesh obtain
Put into hot pressure reaction kettle, open stirring, be passed through steam heating, pressure rises to 0.9MPa to 1MPa, temperature in question response kettle
After being increased to 175 DEG C to 180 DEG C, stopping is passed through steam, is incubated and keeps pressure constant, continues to stir 2-4 hours, completes ceramics
Base continuous catalysis phase is mixed with alkaline-earth metal auxiliary catalysis phase;
Step 5, methylcellulose is dissolved in aqueous phase, be sufficiently stirred using Banbury mixer, until methyl
Cellulose is separated into the solution of transparent and homogeneous, must not be mixed into air, it is impossible to the presence of visible particle thing, completes film forming phase and aqueous phase
Be mixed with;
Step 6, ceramic base reinforcement phase materials are put into clad type powder modifying machine at normal temperatures, and adds stable phase use
Material, after modifying machine is run 0.5 to 2 hour, obtain modified ceramic base reinforcement phase;
Step 7, ceramic base continuous phase materials are put into clad type powder modifying machine at normal temperatures, and adds stable phase use
Material, after modifying machine is run 0.5 to 2 hour, obtain modified ceramic base continuous phase;
Step 8, the mixture of film forming phase and aqueous phase is placed in stirred tank at normal temperatures, sequentially adds ceramics while stirring
Base continuous catalysis phase and the ceramic base of the mixture of alkaline-earth metal auxiliary catalysis phase, the ceramic base reinforcement phase of modification, modification are continuous
Phase, uniform stirring 1 to 2 hour, obtains finished-product material.
The nano ceramics base high temp anti-corrosion material being prepared using the above method, it is a kind of water-based thick fluid, with
The mutual phased soln of water, property are stable, have stronger adhesive force in anode surface, can at 500 DEG C densified sintering product, in carbon annode
Surface forms one layer of fine and close ceramic base sealant, and isolation air, carbon dioxide, hydrogen fluoride, ice crystal steam and pawl post 22 are straight
Contact.
As the improvement of technical scheme, using the type nozzle of airless spraying 327,329 type nozzles or 331 type nozzles
Sprayed.Invented by substantial amounts of experiment, by can effectively meet the present invention to spray from the nozzle of above-mentioned several models
The requirement of mist flow, spraying sector, spray angle and atomisation pressure etc., is significantly improved to anode steel claw during coating layer material
The spray efficiency of 2 spraying nano ceramics base high-temp antioxidizing materials.
According to a particular embodiment of the invention, preferable spray pressure is 14MPa-20MPa.When spray pressure is too small,
Nano ceramics base high-temp antioxidizing infiltration dynamics is smaller, the coating material gob of dispersed distribution is easily formed on anode, sternly
Ghost image rings spraying effect.Thus, by controlling spray pressure in 14MPa-20MPa nano ceramics base can be made high in the application
Warm anti-oxidation materials is uniformly sprayed onto anode, significantly improves the efficiency of spraying.And avoid due to spray pressure it is excessive when
The phenomenon for the painting material sagging being likely to occur, improve the utilization rate of material.
According to the embodiment of the present application, the distance of spraying can be 5cm-10cm.It should be noted that spray described herein
Apply distance and refer to that nozzle and nano ceramics base high-temp antioxidizing material actually spray the distance between point on anode.Work as nozzle
When the distance between actual spraying point is too small, material sagging is easily caused, causes spraying effect uneven, and work as nozzle and reality
When the distance between border spraying point is excessive, easily cause material disperses in spraying process, causes coating material to waste.Thus,
The application is 5cm-10cm by controlling spray distance, can not only improve the spraying effect of material, moreover it is possible to effectively improve material
Utilization rate.
According to the embodiment of the present application, spraying is carried out using the point spray moved up and down, the nano ceramics formed by spraying
The thickness of base coating is 2-3mm, and the quality of the spraying nano ceramics base coating material of each anode steel claw 2 is 400g.This
Application is sprayed by using the point spray moved up and down, it is possible to prevente effectively from material sagging or being sprayed in spraying process after causing
Material be splashed on the coating sprayed, improve the spray efficiency of material.
According to a particular embodiment of the invention, when anode steel claw is old anode steel claw, before spraying, methods described is also
Oxidation product including removing the surface of anode steel claw 2.Thus, it is possible to make old anode steel claw surface is more totally smooth to be easy to
Spraying.
The processing method of the aluminium cell anode provided from above technical scheme, the application, first to for handling
The nano ceramics base high-temp antioxidizing material of the anode is stirred, then by the nano ceramics base high temperature after stir process
Anti-oxidation materials is sprayed at least a portion table of the outside of the pawl post, the ferrophosphorus ring surface and the anode carbon block
Face.Nano ceramics sill is sprayed by the perishable part surface of the anode in aluminium cell, anode can be made perishable
Part surface, especially steel pawl surface formed one layer of fine and close nano ceramics base separation layer, effectively completely cut off air, carbon dioxide,
Hydrogen fluoride, ice crystal steam directly contact with anode, anode is had excellent corrosion resistance, significantly reduce anode steel claw
Corrosion rate, effectively extend the service life of anode steel claw and aluminium cell, reduce production cost.
The embodiment of technical scheme, referring also to following examples.
Using anode steel claw as objective for implementation, the girth by measuring aluminium cell Anodic steel pawl contrasts coating nanometer ceramics
Difference between the steel pawl of base coating material and the steel pawl of uncoated.
Step S001 is first carried out, the nano ceramics base high-temp antioxidizing material for handling the anode is stirred
Processing, obtains the good nano ceramics base high-temp antioxidizing material of stir process.
Step S002, Selection experiment steel pawl and each 24 of compared steel pawl, the good nano ceramics base high temperature of stir process is prevented
Oxidation material is sprayed on experiment steel pawl outer surface, and the quantity for spray of every steel pawl is 400 grams;
Step S003, measure and record the girth of each experiment steel pawl and each compared steel pawl;
Step S004, experiment steel pawl and compared steel pawl are respectively subjected to 2 anode change cycles of long run test, measures and remembers after experiment
Record steel pawl most carefully locates girth, and carries out calculating analysis.
Wherein, nano ceramics base inoxidzable coating material is researched and developed by Hunan Bo Puli materials Science and Technology Ltd., product type
Number it is BY-1 type nano ceramics base coating materials.
After 2 anode change cycles (67 days), the oxidative exfoliation thing of experiment steel pawl is considerably less than the oxidative exfoliation thing of compared steel pawl,
And the surface smoother of steel pawl is tested, and then there is obvious oxidation caking on the surface of compared steel pawl.
By carrying out calculating analysis to the girth for testing front and rear experiment steel pawl and compared steel pawl.Wherein test the experiment of steel pawl
Girth is shown in Tables 1 and 2 respectively before and after front and rear girth and the experiment of contrast test steel pawl.
Table 1 tests girth (experiment 24, reclaiming 20) before and after the experiment of steel pawl
Girth (experiment 24, reclaiming 22) before and after the experiment of the compared steel pawl of table 2
As shown in table 1, the experiment initial average perimeter of steel pawl is 434.53mm, and average perimeter is reduced to after 2 anode change cycles
425.13mm, experiment steel pawl average perimeter reduce (434.53-425.13) ÷ 2=4.70mm/ cycles, and radius corrosion rate is
The 0.75mm/ cycles;As shown in table 2, the initial average perimeter of compared steel pawl is 420.77mm, and average perimeter drops after 2 anode change cycles
As little as 401.06mm, compared steel pawl average perimeter reduce (420.77-401.06) ÷ 2=9.86mm/ cycles, radius corrosion speed
Spend for the 1.57mm/ cycles;Therefore, test the corrosion rate of steel pawl reduces (9.86-4.70)/9.86 × 100% compared with compared steel pawl
=52.3%.Therefore, can be effective by spraying nano ceramics base high-temp antioxidizing material on the anode steel claw of aluminium cell
The oxide etch speed of steel pawl is reduced, steel pawl oxide etch speed can reduce by 52.3%.
It is required that those skilled in the art can be understood that the technology in the embodiment of the present invention can add by software
The mode of general hardware platform realize.Based on such understanding, the technical scheme in the embodiment of the present invention substantially or
Say that the part to be contributed to prior art can be embodied in the form of software product, the computer software product can be deposited
Storage is in storage medium, such as ROM/RAM, magnetic disc, CD, including some instructions are causing a computer equipment (can be with
Be personal computer, server, either network equipment etc.) perform some part institutes of each embodiment of the present invention or embodiment
The method stated.
In this specification between each embodiment identical similar part mutually referring to.
Invention described above embodiment is not intended to limit the scope of the present invention..
Claims (7)
1. a kind of processing method of aluminium cell anode, the anode includes aluminum guide, anode steel claw and anode carbon block;The sun
Pole steel pawl includes the multiple pawl posts being connected with the anode carbon block and the horizontal steel between the pawl post and the aluminum guide
Pawl crossbeam, the lower surface of the steel pawl crossbeam are fixedly connected with the upper end of the pawl post, the upper surface of the steel pawl crossbeam and institute
Aluminum guide is stated to be fixedly connected;The lower end of the pawl post is connected with the upper surface of the anode carbon block, the pawl post and the anode
The junction of carbon block is provided with ferrophosphorus ring;Characterized in that, methods described includes:
Using water as medium, to being stirred for the nano ceramics base high-temp antioxidizing material for handling the anode, make institute
The laser particle size detection for stating material is in unimodal symmetrical, dynamic viscosity between 350MPaS-400MPaS, material each position
Density variation be less than or equal to 0.05g/cm3And without supernatant layer;
By the nano ceramics base high-temp antioxidizing material spraying after stir process in the outside of the pawl post, coating thickness 2mm-
3mm;
By the nano ceramics base high-temp antioxidizing material spraying after stir process in the ferrophosphorus ring surface, coating thickness 2mm-
3mm;
By the nano ceramics base high-temp antioxidizing material spraying after stir process at least a portion surface of the anode carbon block.
2. according to the method for claim 1, it is characterised in that methods described also includes:Remove the anode steel claw surface
Oxidation product.
3. according to the method for claim 1, it is characterised in that the nano ceramics base high temperature oxygen by after stir process
Change material spraying at least a portion surface of the anode carbon block, including:
Annular safety area is set in the upper surface of the anode carbon block, the annular safety area be enclosed in the ferrophosphorus ring with it is described
The outside of the junction of anode carbon block, the inner limit in the annular safety area close with the lateral border freight weight limit of the ferrophosphorus ring;
By the nano ceramics base high-temp antioxidizing material spraying after stir process in the annular safety area, coating thickness is
2mm-3mm。
4. according to the method for claim 1, it is characterised in that the side of the anode carbon block includes tilting zone, top
Region and lower area;The ratio of the vertical extension of the upper area and the vertical extension of the lower area is (2-3):1;
The nano ceramics base high-temp antioxidizing material spraying by after stir process at least a portion surface of the anode carbon block,
Also include:
By the nano ceramics base high-temp antioxidizing material spraying after stir process in the tilting zone and the upper area, spray
Painting thickness is 2mm-3mm.
5. according to the method for claim 1, it is characterised in that using the type nozzle of airless spraying 327,329 type nozzles or
331 type nozzles are sprayed.
6. according to the method for claim 1, it is characterised in that spray pressure 14MPa-20MPa.
7. according to the method for claim 1, it is characterised in that using breadth fixed fire spraying process, the distance of spraying is 5cm-
10cm。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711036138.7A CN107630232A (en) | 2017-10-30 | 2017-10-30 | A kind of method of process aluminum electrolytic groove anode |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711036138.7A CN107630232A (en) | 2017-10-30 | 2017-10-30 | A kind of method of process aluminum electrolytic groove anode |
Publications (1)
Publication Number | Publication Date |
---|---|
CN107630232A true CN107630232A (en) | 2018-01-26 |
Family
ID=61106951
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201711036138.7A Pending CN107630232A (en) | 2017-10-30 | 2017-10-30 | A kind of method of process aluminum electrolytic groove anode |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN107630232A (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106634231A (en) * | 2017-01-20 | 2017-05-10 | 王博 | Electrolytic aluminum prebaked anode anti-oxidation paint and preparation method thereof |
CN107185787A (en) * | 2017-05-12 | 2017-09-22 | 云南云铝涌鑫铝业有限公司 | Application of the nano ceramics base coating in prevention aluminium cell anode steel pawl oxidation |
-
2017
- 2017-10-30 CN CN201711036138.7A patent/CN107630232A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106634231A (en) * | 2017-01-20 | 2017-05-10 | 王博 | Electrolytic aluminum prebaked anode anti-oxidation paint and preparation method thereof |
CN107185787A (en) * | 2017-05-12 | 2017-09-22 | 云南云铝涌鑫铝业有限公司 | Application of the nano ceramics base coating in prevention aluminium cell anode steel pawl oxidation |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN104177873B (en) | High-temperature protective coating for high-carbon steel billet and application thereof | |
CN104325067A (en) | High-temperature wear-resisting coating for casting and preparation method thereof | |
CN101985156B (en) | Alcohol-based coating for magnesium alloy casting and processing method thereof | |
CN104151912A (en) | Oily high-temperature resistant protective coating material, application thereof and titanium ingot production method | |
CN103183973B (en) | Anti-oxidative and corrosion-resistant coating of electrolytic aluminum pre-baked anode steel claw and preparation method thereof | |
CN112548399B (en) | Active agent for stainless steel welding and preparation method and application thereof | |
CN105693289A (en) | Glaze-crawling-proof protection coating for immersion type water gap slag line and preparation method of glaze-crawling-proof protection coating | |
CN107185787A (en) | Application of the nano ceramics base coating in prevention aluminium cell anode steel pawl oxidation | |
CN101804509B (en) | Laser texturing technique of surface of roll | |
CN106634079A (en) | Anti-corrosive coating for pre-baked anode steel yoke for aluminum electrolysis and preparation method | |
CN102873267A (en) | Alcohol-based paint for sand casting and preparation method thereof | |
CN107201066B (en) | A kind of anti-sticking aluminium paint | |
CN113072827B (en) | Coating for preventing anode steel claw from being oxidized and preparation method thereof | |
CN104004399A (en) | High-temperature protective paint, application thereof and titanium ingot production method | |
CN107630232A (en) | A kind of method of process aluminum electrolytic groove anode | |
CN106480449A (en) | A kind of method that laser manufactures heavy section universal mill horizontal roller | |
CN104151909A (en) | Oily high-temperature resistant coating material, application thereof and titanium ingot production method | |
CN108192390B (en) | Steel-copper solid-liquid bimetal composite casting high-temp antioxidizing paint | |
CN105170888A (en) | Casting coating with caking property enhanced | |
CN107574459A (en) | A kind of processing method of aluminium cell Anodic carbon block | |
CN104073056A (en) | High-temperature protective oil paint, application thereof and production method of titanium ingots | |
CN108863415A (en) | A kind of stopper being compounded with useless ladle slag line brick particle | |
CN107841767A (en) | A kind of anode of aluminium cell | |
CN113583541A (en) | Antirust heat-resistant deformed steel and processing technology thereof | |
CN104004401B (en) | The production method of protective cover and application and titanium ingot |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180126 |