CN107628748B - Anti-sticking surface structure of ceramic liner, anti-sticking ceramic liner and preparation method of anti-sticking ceramic liner - Google Patents
Anti-sticking surface structure of ceramic liner, anti-sticking ceramic liner and preparation method of anti-sticking ceramic liner Download PDFInfo
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Abstract
The invention relates to an anti-sticking surface structure of a ceramic liner, the anti-sticking ceramic liner and a preparation method thereof, wherein the anti-sticking surface structure of the ceramic liner comprises a transition layer and an anti-sticking layer arranged on the transition layer, the anti-sticking layer is made of anti-sticking glass glaze, and the main components of the anti-sticking glass glaze are prepared from the following raw materials in percentage by mass: 35 to 42 percent of silicon dioxide, 20 to 25 percent of lithium carbonate, 9 to 15 percent of boric anhydride, 4 to 7 percent of bismuth trioxide, 0.2 to 0.6 percent of antimony trioxide, 6 to 12 percent of magnesium oxide and 13 to 18 percent of zinc oxide. This antiseized surface structure of ceramic inner bag compromises low inflation, low secondary softening temperature, the antifouling antiseized nature of high gloss that the glass state is good simultaneously, and healthy environmental protection, accessible low temperature firing cover in ceramic inner bag surface, compares with organic coating and does not have the problem that easily drops, can provide antiseized antifouling effect for a long time continuously, the ceramic inner bag of cooking appliances such as specially adapted electric rice cooker.
Description
Technical Field
The invention relates to the technical field of surface anti-sticking, in particular to an anti-sticking surface structure of a ceramic liner, an anti-sticking ceramic liner and a preparation method thereof.
Background
Ceramics are one of the most commonly used materials for making containers for cooking food, such as ceramic liners for rice cookers and the like. The food cooked by the ceramic inner container has better taste, meets the requirements of people on the quality of the food, has super-hard and wear-resistant surface and stronger acid-base resistance and corrosivity.
The conventional ceramic liner only comprises a ceramic blank and a basic glaze layer and has certain heat resistance, low-expansion glaze is used in the conventional ceramic liner to meet the low-expansion characteristic, the low-expansion glaze needs to be subjected to microcrystallization in firing to generate the low-expansion characteristic, and the crystallized surface cannot be smooth and compact like glass, so that the conventional ceramic liner can only achieve common antifouling but cannot prevent adhesion. The other type is a ceramic liner which has a certain time-lapse anti-sticking effect after resin organic coatings like Teflon and the like are sprayed on the surface of a common ceramic liner, but the coatings gradually fall off after a certain time, the durability is not enough, and the substances are harmful to human bodies and do not meet the requirements of health and environmental protection.
Disclosure of Invention
Therefore, the anti-sticking surface structure of the ceramic liner is required to be provided, which can be used for preventing sticking for a long time, can not fall off, and is healthy and environment-friendly.
The utility model provides an antiseized surface structure of ceramic inner bag, includes the transition layer and locates antiseized layer on the transition layer, antiseized layer is made by antiseized glass glaze, antiseized glass glaze's principal ingredients is prepared by following mass percent's raw materials:
in one embodiment, the transition layer is an aluminum layer, a silicon carbide layer, or an aluminum oxide layer.
The invention also provides an anti-sticking ceramic liner, which comprises a blank body, a base glaze layer and the anti-sticking surface structure of the ceramic liner, wherein the base glaze layer covers the surface of the blank body, the anti-sticking surface structure of the ceramic liner covers the base glaze layer, and the transition layer is in contact with the base glaze layer.
The invention also provides a preparation method of the anti-sticking ceramic liner, which comprises the following steps:
providing the blank body with the surface covered with the base glaze layer;
covering the base glaze layer with the transition layer;
and covering the anti-sticking layer on the transition layer to obtain the anti-sticking ceramic liner.
In one embodiment, before covering the transition layer on the base glaze layer, the method further comprises the following steps: and carrying out sand blasting treatment on the surface of the base glaze layer.
In one embodiment, the step of covering the anti-adhesion layer on the transition layer comprises: and pulping and spraying or printing the anti-sticking glass glaze on the transition layer, softening at 750-900 ℃, and cooling to form the anti-sticking layer.
The current traditional research direction of the industry is mainly to explore on the anti-sticking performance of low-expansion glaze material, or to research and develop other organic coatings similar to Teflon, and the application breaks through the traditional research and thinking limitation and provides an anti-sticking surface structure of a ceramic inner container. The components of the anti-sticking layer have specific functions respectively, silicon dioxide is used for providing a glass phase, lithium carbonate is used for reducing the expansion coefficient and raising the secondary softening temperature, boric anhydride is favorable for forming glass but has abnormal boron and raising the expansion coefficient, bismuth trioxide is used for reducing the secondary softening temperature and raising the expansion coefficient, zinc oxide can enable the zinc oxide to be microcrystallized to a certain extent, antimony trioxide is used for opacifying the interior of the glass but can improve the surface gloss so as to enable the anti-fouling capability to be better, and magnesium oxide is used for controlling the hardening speed and the crystallization performance of glass liquid. The anti-sticking surface structure of the ceramic inner container is healthy and environment-friendly, and is particularly suitable for the ceramic inner containers of cooking appliances such as electric cookers and the like.
Detailed Description
In order that the invention may be more fully understood, there now follows a more detailed description of the invention, in which preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The anti-sticking surface structure of the ceramic liner comprises a transition layer and an anti-sticking layer arranged on the transition layer, wherein the anti-sticking layer is made of anti-sticking glass glaze, and the main components of the anti-sticking glass glaze are prepared from the following raw materials in percentage by mass:
optionally, the transition layer is a metal layer or other inorganic heat conducting material layer, such as an aluminum layer, a silicon carbide layer or an aluminum oxide layer, and the like, so that the transition layer has better heat conductivity, can enable heat absorbed during bottom heating to be rapidly transferred upwards along the cavity without being excessively dissipated outwards after covering the surface of the ceramic inner container, is uniformly heated and has high energy efficiency, and the ceramic inner container blank body has heat preservation performance integrally, so that rice is braised and more fragrant when the ceramic inner container is used as the ceramic inner container of the electric cooker, and the contradiction that the ceramic heat transfer is fast and the heat dissipation is fast is thoroughly solved. Optionally, the base glaze layer is a lithium-based low thermal expansion glaze layer.
The anti-sticking ceramic liner comprises a blank body, a base glaze layer and the anti-sticking surface structure of the ceramic liner, wherein the base glaze layer covers the surface of the blank body, the anti-sticking surface structure of the ceramic liner covers the base glaze layer, and a transition layer is in contact with the base glaze layer.
The preparation method of the anti-sticking ceramic liner provided by the embodiment of the invention comprises the following steps of S10-S30:
and S10, providing a blank body with a base glaze layer covered on the surface.
And S20, covering a transition layer on the base glaze layer.
And S30, covering an anti-sticking layer on the transition layer to obtain the anti-sticking ceramic liner.
Optionally, before the transition layer is covered on the base glaze layer, the method further comprises the following steps: and carrying out sand blasting treatment on the surface of the base glaze layer. Specifically, the sandblasting adopts coarse sand with 36 meshes to 46 meshes so as to make the surface roughness of the base glaze layer larger. Optionally, the transition layer is prepared by spraying or electroplating, and the particles of the transition layer material are larger so as not to change the rough surface form of the base glaze layer, so that the anti-sticking layer can be better bonded on the surface of the transition layer.
In one embodiment, the step of covering the transition layer with the anti-adhesion layer comprises: and pulping and spraying or printing the anti-sticking glass glaze on the transition layer, softening at 750-900 ℃, and cooling to form the anti-sticking layer.
The current traditional research direction of the industry is mainly to explore on the anti-sticking performance of low-expansion glaze material, or to research and develop other organic coatings similar to Teflon, and the application breaks through the traditional research and thinking limitation and provides an anti-sticking surface structure of a ceramic inner container. The components of the anti-sticking layer have specific functions respectively, silicon dioxide is used for providing a glass phase, lithium carbonate is used for reducing the expansion coefficient and raising the secondary softening temperature, boric anhydride is favorable for forming glass but has abnormal boron and raising the expansion coefficient, bismuth trioxide is used for reducing the secondary softening temperature and raising the expansion coefficient, zinc oxide and the like can enable the bismuth trioxide to be microcrystallized to a certain extent, antimony trioxide is used for opacifying the interior of the glass and can improve the surface gloss so as to enable the anti-fouling capability to be better, and magnesium oxide is used for controlling the hardening speed and the crystallization performance of glass liquid. The anti-sticking surface structure of the ceramic inner container is healthy and environment-friendly, and is particularly suitable for the ceramic inner containers of cooking appliances such as electric cookers and the like.
The preparation method of the anti-sticking glass glaze in one embodiment of the invention comprises the following steps of S31-S33:
s31, weighing the raw materials according to the mass percentage, and uniformly mixing to obtain the raw material (batch).
And S32, melting the raw materials into glass liquid.
And S33, performing water quenching on the glass liquid to obtain the anti-sticking glass glaze.
In one embodiment, the temperature at which the raw batch is melted to molten glass is 1350 ℃ to 1400 ℃.
Optionally, the water quenching comprises the following specific steps: and directly introducing the molten glass into cold water for cooling.
Optionally, the preparation method further comprises the following steps: the glass fragments formed by water quenching the glass liquid are made into powder.
According to the preparation method, the raw materials are melted and quenched into the clinker, so that the difficulty in preparing the anti-sticking layer and the difficulty in matching the anti-sticking layer with the green body are reduced, the required temperature is low during secondary softening, the basic glaze layer and the transition layer cannot be damaged, the glaze layer is high in generation speed, the thermal expansion coefficient is low, and the production efficiency and the product quality are improved.
The following are specific examples.
Example 1
Rolling a blank body according to the traditional method of the ceramic industry, glazing a low-expansion basic glaze layer by adopting a glaze dipping mode after the blank body is biscuit-fired, and then co-firing at the high temperature of 1290 ℃ to obtain the common ceramic liner consisting of the blank body and the basic glaze layer. And performing sand blasting texturing treatment on the surface of the basic glaze layer, wherein 40-mesh coarse sand is adopted for sand blasting, and then electroplating a metal layer or spraying other heat conducting material layers on the basic glaze layer to serve as a transition layer.
Weighing the raw materials of the components according to the following mass percent and uniformly mixing to obtain a raw material: 36 percent of silicon dioxide, 23 percent of lithium carbonate, 14 percent of zinc oxide, 15 percent of boric anhydride, 7 percent of magnesium oxide, 4.6 percent of bismuth trioxide and 0.4 percent of antimony trioxide. The raw materials are put into a melting furnace to be melted into glass liquid at 1380 ℃, then the glass liquid is directly led into cold water to be cooled and water-quenched, and glass fragments formed by water quenching are ground into powder to obtain the powdery anti-sticking glass glaze.
And spraying or printing powdery anti-sticking glass glaze on the transition layer by pulping, then softening for the second time at 830 ℃ to form a liquid phase, and cooling to form the anti-sticking layer to obtain the anti-sticking ceramic liner. This antiseized ceramic inner bag has the antifouling antiseized characteristic of very excellent high gloss, and antiseized layer can match the common heat-resisting 0 ~ 350 ℃ of self heat-resisting 350 ℃ embryo body, and surperficial glass state is good, and surface smoothness reaches borosilicate glass level, does not have the problem that wearing and tearing drop yet, can provide antiseized antifouling effect for a long time continuously, and the ceramic inner bag that is especially adapted to regard as cooking appliance uses.
Example 2
Rolling a blank body according to the traditional method of the ceramic industry, glazing a low-expansion basic glaze layer by adopting a glaze dipping mode after the blank body is biscuit-fired, and then co-firing at the high temperature of 1290 ℃ to obtain the common ceramic liner consisting of the blank body and the basic glaze layer. And performing sand blasting texturing treatment on the surface of the basic glaze layer, wherein 40-mesh coarse sand is adopted for sand blasting, and then electroplating a metal layer or spraying other heat conducting material layers on the basic glaze layer to serve as a transition layer.
Weighing the raw materials of the components according to the following mass percent and uniformly mixing to obtain a raw material: 40% of silicon dioxide, 22% of lithium carbonate, 13% of zinc oxide, 10% of boric anhydride, 9% of magnesium oxide, 5.5% of bismuth trioxide and 0.5% of antimony trioxide. The raw materials are put into a melting furnace to be melted into glass liquid at 1380 ℃, then the glass liquid is directly led into cold water to be cooled and water-quenched, and glass fragments formed by water quenching are ground into powder to obtain the powdery anti-sticking glass glaze.
And spraying or printing powdery anti-sticking glass glaze on the transition layer by pulping, then softening for the second time at 810 ℃ to form a liquid phase, and cooling to form the anti-sticking layer to obtain the anti-sticking ceramic liner. This antiseized ceramic inner bag has the antifouling antiseized characteristic of very excellent high gloss, and antiseized layer can match the common heat-resisting 0 ~ 350 ℃ of self heat-resisting 350 ℃ embryo body, and surperficial glass state is good, and surface smoothness reaches borosilicate glass level, does not have the problem that wearing and tearing drop yet, can provide antiseized antifouling effect for a long time continuously, and the ceramic inner bag that is especially adapted to regard as cooking appliance uses.
Comparative example 1
Rolling a blank body according to the traditional method of the ceramic industry, glazing a low-expansion basic glaze layer by adopting a glaze dipping mode after the blank body is biscuit-fired, and then co-firing at the high temperature of 1290 ℃ to obtain the common ceramic liner consisting of the blank body and the basic glaze layer. And performing sand blasting texturing treatment on the surface of the basic glaze layer, wherein 40-mesh coarse sand is adopted for sand blasting, and then electroplating a metal layer or spraying other heat conducting material layers on the basic glaze layer to serve as a transition layer.
Weighing the raw materials of the components according to the following mass percent and uniformly mixing to obtain a raw material: 50% of silicon dioxide, 20% of lithium carbonate, 10% of zinc oxide, 10% of boric anhydride, 5% of magnesium oxide, 4% of bismuth trioxide and 1% of antimony trioxide. The raw materials are put into a melting furnace to be melted into glass liquid at 1380 ℃, then the glass liquid is directly led into cold water to be cooled and water-quenched, and glass fragments formed by water quenching are ground into powder to obtain the glass glaze powder.
The glass glaze powder is sprayed or printed on the transition layer through pulping, and then the glass glaze powder is softened for the second time to form a liquid phase to cover the surface of the container to form a glass glaze layer, wherein the glass glaze layer has high silicon content, an overlarge expansion coefficient, is unfavorable for heat resistance and is not matched with the transition layer, the secondary softening temperature exceeds 900 ℃, and the temperature can damage the structures such as a blank body, a basic glaze layer and the like of the ceramic liner, so the glass glaze powder is not suitable for being used as an anti-sticking layer of the ceramic liner.
Comparative example 2
Rolling a blank body according to the traditional method of the ceramic industry, glazing a low-expansion basic glaze layer by adopting a glaze dipping mode after the blank body is biscuit-fired, and then co-firing at the high temperature of 1290 ℃ to obtain the common ceramic liner consisting of the blank body and the basic glaze layer. And performing sand blasting texturing treatment on the surface of the basic glaze layer, wherein 40-mesh coarse sand is adopted for sand blasting, and then electroplating a metal layer or spraying other heat conducting material layers on the basic glaze layer to serve as a transition layer.
Weighing the raw materials of the components according to the following mass percent and uniformly mixing to obtain a raw material: 30% of silicon dioxide, 20% of lithium carbonate, 15% of zinc oxide, 15% of boric anhydride, 10% of magnesium oxide, 5% of bismuth trioxide and 5% of antimony trioxide. The raw materials are put into a melting furnace to be melted into liquid at 1380 ℃, then the liquid is directly led into cold water to be cooled and water-quenched, and fragments formed by water-quenching are ground into powder to obtain the glaze powder.
Glaze powder is sprayed or printed on the transition layer through pulping, and then the transition layer is softened for the second time to form a liquid phase to cover the surface of the container to form a glaze layer, the glaze layer has low silicon content, is not beneficial to the good generation of surface glass state, has poor surface glass state, is useless when the glossiness is improved by only using antimony trioxide, is completely called as glass glaze, and therefore, the requirement of anti-sticking glass glaze cannot be met, and the anti-sticking effect is not achieved.
Comparative example 3
Rolling a blank body according to the traditional method of the ceramic industry, glazing a low-expansion basic glaze layer by adopting a glaze dipping mode after the blank body is biscuit-fired, and then co-firing at the high temperature of 1290 ℃ to obtain the common ceramic liner consisting of the blank body and the basic glaze layer. And performing sand blasting texturing treatment on the surface of the basic glaze layer, wherein 40-mesh coarse sand is adopted for sand blasting, and then electroplating a metal layer or spraying other heat conducting material layers on the basic glaze layer to serve as a transition layer.
Weighing the raw materials of the components according to the following mass percent and uniformly mixing to obtain a raw material: 35% of silicon dioxide, 20% of lithium carbonate, 6.4% of barium carbonate, 6.4% of aluminum oxide, 13% of zinc oxide, 9% of boric anhydride, 6% of magnesium oxide, 4% of bismuth trioxide and 0.2% of antimony trioxide. The raw materials are put into a melting furnace to be melted into glass liquid at 1380 ℃, then the glass liquid is directly led into cold water to be cooled and water-quenched, and the glass fragments formed by water quenching are ground into powder to obtain the powdery glass glaze.
The powdered glass glaze is sprayed or printed on the transition layer through pulping, and then is secondarily softened to form a liquid phase to cover the surface of the container to form a glass glaze layer, wherein the glass glaze layer has high aluminum content and low boron content, is not beneficial to the good generation of surface glass state, has poor surface glass state, does not have anti-sticking effect, has overlarge thermal expansion coefficient, is not beneficial to heat resistance, has the secondary softening temperature of more than 900 ℃, can damage the structures of a blank body, a basic glaze layer and the like of the ceramic liner, and is not suitable for being used as the anti-sticking layer of the ceramic liner.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (6)
1. The utility model provides an antiseized surface structure of ceramic inner bag which characterized in that, includes the transition layer and locates antiseized layer on the transition layer, antiseized layer is made by antiseized glass glaze, antiseized glass glaze is formed by the raw materials preparation of following mass percent:
2. the ceramic liner release surface structure of claim 1, wherein the transition layer is an aluminum layer, a silicon carbide layer, or an aluminum oxide layer.
3. An anti-sticking ceramic liner is characterized by comprising a blank body, a base glaze layer and the anti-sticking surface structure of the ceramic liner according to any one of claims 1 to 2, wherein the base glaze layer covers the surface of the blank body, the anti-sticking surface structure of the ceramic liner covers the base glaze layer, and the transition layer is in contact with the base glaze layer.
4. The preparation method of the anti-sticking ceramic liner of claim 3, which is characterized by comprising the following steps:
providing the blank body with the surface covered with the base glaze layer;
covering the base glaze layer with the transition layer;
and covering the anti-sticking layer on the transition layer to obtain the anti-sticking ceramic liner.
5. The method for preparing the anti-sticking ceramic liner according to claim 4, wherein before the base glaze layer is covered with the transition layer, the method further comprises the following steps: and carrying out sand blasting treatment on the surface of the base glaze layer.
6. The preparation method of the anti-sticking ceramic liner according to claim 4, wherein the step of covering the anti-sticking layer on the transition layer comprises the following steps: and pulping and spraying or printing the anti-sticking glass glaze on the transition layer, softening at 750-900 ℃, and cooling to form the anti-sticking layer.
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Denomination of invention: Anti sticking surface structure of ceramic liner, anti sticking ceramic liner and its preparation method Effective date of registration: 20210121 Granted publication date: 20200331 Pledgee: Changde Finance Guarantee Co.,Ltd. Pledgor: HUNAN JIASHENG DIANTAO NEW MATERIAL Co.,Ltd. Registration number: Y2021980000603 |
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