CN107628316A - One kind counts conveyer - Google Patents
One kind counts conveyer Download PDFInfo
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- CN107628316A CN107628316A CN201711021351.0A CN201711021351A CN107628316A CN 107628316 A CN107628316 A CN 107628316A CN 201711021351 A CN201711021351 A CN 201711021351A CN 107628316 A CN107628316 A CN 107628316A
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- 238000007599 discharging Methods 0.000 claims abstract description 31
- 230000005540 biological transmission Effects 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 42
- 238000001514 detection method Methods 0.000 claims description 27
- 230000009471 action Effects 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 238000012858 packaging process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 1
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Abstract
The invention discloses one kind to count conveyer, including conveyer chain, is endless chain, including corresponding to the segment at charging and corresponding to the segment at discharging；Several blades are arranged on the conveyer chain, and product is positioned between described two blades of arbitrary neighborhood；Strainer, for being tensioned the conveyer chain；Drive sprocket component, correspondence position at the charging and with the transmission chain link, the drive sprocket component be used for it is described constant rotating speed is provided, the rotating speed is adapted to the charging rate at the feed zone；Adjust chain wheel assembly, correspondence position at the discharging and consistent with the rotation direction of the drive sprocket component with the transmission chain link, the rotation direction of the regulation chain wheel assembly.
Description
Technical Field
The invention relates to the technical field of disposable sanitary product counting and packaging equipment, in particular to the fields of sanitary towels, protection pads, paper diapers, pull-up pants and the like, and particularly relates to a counting and conveying device.
Background
Disposable hygienic products can be counted and packaged after being formed, and for a packaging process, the problem that how to reasonably and effectively improve the packaging efficiency of the products in the conveying process is needed to be solved at present. In the prior art, although several types of packaging conveying equipment also appear, conveying chains of the packaging conveying equipment are generally arranged in a triangular mode, the conveying equipment of the counting machine is large in size, complex in design structure and limited in running speed. The counting speed can only reach about 800 tablets/min, and the running of a higher-speed counting function cannot be supported.
Disclosure of Invention
The purpose of the invention is: the utility model provides a small, simple structure, the novel count conveyer of saving space to the stability of conveying among the solution prior art is relatively poor, conveying efficiency is limited problem.
The technical scheme for realizing the purpose is as follows: a counting conveyor is characterized by comprising a conveying chain, wherein the conveying chain is an annular chain and comprises a chain segment corresponding to a feeding part and a chain segment corresponding to a discharging part, and the conveying direction of the chain segment at the feeding part is from an operation side to a driving side; a plurality of paddles arranged on the conveyor chain, the product being placed between any two adjacent paddles; a tensioning mechanism for tensioning the conveyor chain; a drive sprocket assembly located at a corresponding position at the feeding location and connected to the conveyor chain, the drive sprocket assembly for providing a constant rotational speed that is adapted to the feeding speed at the feeding section; the adjusting chain wheel assembly is positioned at the corresponding position of the discharging position and connected with the conveying chain, and the rotating direction of the adjusting chain wheel assembly is consistent with that of the driving chain wheel assembly; when discharging, the adjusting chain wheel assembly stops rotating and keeps a stopped state, the conveying chain is changed into an offset state from an original state under the action of the driving chain wheel assembly and the tensioning mechanism, and the offset direction of the conveying chain is consistent with the conveying direction of the chain segment at the feeding position; when discharging is finished, the adjusting chain wheel component rotates in an accelerated manner, and the transmission chain is restored to the original state under the action of the adjusting chain wheel component, the tensioning mechanism and the driving chain wheel component; when the conveying chain returns to the original state, the speed of the adjusting chain wheel assembly is consistent with that of the driving chain wheel assembly and is kept to the next discharging period.
In a preferred embodiment of the present invention, the tensioning mechanism comprises a linear slide assembly; the tensioning cylinder is assembled on the linear slide rail assembly and arranged along the linear direction of the linear slide rail assembly; and the pair of tensioning rollers are fixed on the tensioning cylinder and are respectively arranged on two sides of the linear sliding rail assembly in a sliding manner, and the tensioning rollers are used for tensioning the conveying chain.
In a preferred embodiment of the present invention, the counting and conveying device further comprises a product feeding device disposed at the feeding position, wherein the product feeding device is used for conveying the product between any two adjacent paddles; the detection sensor is arranged at the front end of the product feeding device and used for detecting whether a product is arranged in the product feeding device or not.
In a preferred embodiment of the present invention, the counting and conveying device further includes a sheet feeding wheel disposed at a corresponding position of the feeding position, and a wheel surface of the sheet feeding wheel is connected with an inner circumferential surface of the conveying chain in a pressing manner, and when the conveying chain passes through the wheel surface of the sheet feeding wheel, an opening between two paddles at the position corresponding to the sheet feeding wheel forms an "﹨/" shape.
In a preferred embodiment of the present invention, the present invention further comprises a control system, wherein the driving sprocket assembly, the adjusting sprocket assembly and the detection sensor are connected to the control system; the control system is used for controlling the driving chain wheel assembly and adjusting the operation and stop of the chain wheel assembly according to the detection signals of the detection sensors; when the product is not fed, the detection sensor detects that the product is not fed, and the control system controls the driving chain wheel assembly to stop running according to the detection signal; the control system is configured to control operation of the drive sprocket assembly when the detection sensor again detects the presence of the product at the infeed.
In a preferred embodiment of the present invention, the counting and conveying device further includes a product pushing mechanism disposed at a discharging position corresponding to the conveying chain, the product pushing mechanism is connected to the control system, and the product pushing mechanism is configured to push the product out of the discharging position.
In a preferred embodiment of the present invention, the counting and conveying device further includes a product conveying channel disposed at a side of the conveying chain and correspondingly located at the discharging position, and the product pushing mechanism is configured to push the product to the product conveying channel.
In a preferred embodiment of the present invention, the arrangement direction of the products at the discharging position or the arrangement direction of the paddles is a straight line; the product pushing mechanism comprises a push plate, and the length direction of the push plate is consistent with the arrangement direction of the products or the arrangement direction of the blades at the discharging position.
In a preferred embodiment of the invention, the length of the pusher is set according to the number of products to be pushed out.
The invention has the advantages that: the counting and conveying device is small in size and simpler in structure, and meanwhile, the conveying efficiency of products is effectively improved; the continuous feeding efficiency and accuracy of the product are effectively ensured by the matching of the detection sensor and the driving chain wheel, and the feeding stability and the feeding position accuracy of the product are effectively ensured by the design of the feeding wheel; through the design of adjusting the chain wheel and the tensioning mechanism, the speed of product discharging is effectively improved. Meanwhile, the conveying device reduces the volume of equipment, lightens the weight of the equipment, reduces the occupied space of the equipment and simplifies the design structure.
Drawings
The invention is further explained below with reference to the figures and examples.
Fig. 1 is a diagram of an initial state in which a tension mechanism of an embodiment of the present invention moves from an original state to the driving side;
fig. 2 is an initial state diagram in which the tension mechanism of the embodiment of the present invention is moved to the operation side to restore the original state;
FIG. 3 is a dynamic diagram of the movement of the tensioning mechanism from the operating side to the drive side of an embodiment of the present invention;
FIG. 4 is a dynamic diagram of the movement of the tensioning mechanism from the drive side to the operating side of an embodiment of the present invention;
FIG. 5 is a diagram illustrating a positional relationship between a pushing plate and a product in a product pushing mechanism according to an embodiment of the present invention
Wherein,
1, a transmission chain; 2, a paddle blade;
31 a linear slide assembly; 32 a tensioning cylinder;
33 tensioning rollers; 4 driving a sprocket assembly;
5 adjusting the sprocket assembly; 6, a product pushing mechanism;
7, a product pushing channel; 8, a sheet feeding wheel;
91 product feed means; 92 a detection sensor;
93 (D) product.
Detailed Description
The following description of the embodiments refers to the accompanying drawings for illustrating the specific embodiments in which the invention may be practiced. The directional terms used in the present invention, such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc., refer to the directions of the attached drawings. Accordingly, the directional terms used are used for explanation and understanding of the present invention, and are not used for limiting the present invention.
The embodiment is a counting conveyor, which comprises a conveying chain 1, a paddle 2, a tensioning mechanism, a driving chain wheel assembly 4, an adjusting chain wheel assembly 5, a product pushing mechanism 6, a product pushing channel 7 and a control system.
The conveying chain 1 is an endless chain, and the endless chain comprises two chain segments which are parallel to each other and respectively correspond to a feeding position and a discharging position.
Wherein the tensioning mechanism is used for tensioning the conveyor chain 1. The tensioning mechanism comprises a linear slide assembly 31, a tensioning cylinder 32, and a pair of tensioning rollers 33. Specifically, the tensioning cylinder 32 is disposed along the linear direction of the linear slide assembly 31 and assembled on the linear slide assembly 31; a pair of tensioning rollers 33 are fixed on the tensioning cylinder 32 and slidably disposed on two sides of the linear guideway assembly 31, respectively, and the tensioning rollers 33 are used for tensioning the conveying chain 1. In use, the tensioning roller 33 can move along the linear sliding rail assembly 31 in a linear direction, and the specific movement state is described below.
The paddles 2 are arranged on the conveying chain 1, the paddles 2 are vertically distributed on the outer peripheral surface of the conveying chain 1, and the paddles 2 are uniformly arranged at equal intervals.
Wherein the counting conveyor further comprises a product feeding device 91 and a detection sensor 92. The product feeding device 91 is arranged at a feeding position, and the product feeding device 91 is used for conveying the product to any two adjacent blades 2; the detection sensor 92 is used to detect whether the product feeder 91 at the feed has product at the time of feeding, to ensure that the alignment of the product between the paddles 2 is continuous.
In this embodiment, the driving sprocket assembly 4 is located at a corresponding position of the feeding position and connected to the conveying chain 1, and the driving sprocket assembly 4 is used for providing a constant rotation speed which is adapted to the feeding speed at the feeding section. Specifically, the driving sprocket assembly 4 includes a constant speed motor and a driving sprocket body, and the center of the driving sprocket body is fixed to a crankshaft of the constant speed motor.
In this embodiment, the adjusting sprocket assembly 5 is located at a position corresponding to the discharging position and connected to the conveying chain 1, and the rotation direction of the adjusting sprocket assembly 5 is the same as the rotation direction of the driving sprocket assembly 4. The adjusting chain wheel assembly 5 comprises a speed regulating motor and an adjusting chain wheel body, the center of the adjusting chain wheel body is fixed on a crankshaft of the speed regulating motor, when discharging is carried out, the adjusting chain wheel assembly 5 stops rotating and keeps a stop state, and the conveying chain 1 is changed into an offset state from an original state under the action of the driving chain wheel assembly 4 and the tensioning mechanism; in addition, as shown in fig. 1 or 2, in the present embodiment, the conveying direction of the conveying chain 1 is counterclockwise conveying, and the conveying direction of the chain segment at the feeding position is from the operating side to the driving side, so that the deviation direction of the conveying chain 1 moves from the conveying direction of the chain segment at the feeding position, that is, from the operating side to the driving side, and this movement state is a deviation state. When discharging is finished, the adjusting chain wheel assembly 5 accelerates to rotate, and the transmission chain is restored to the original state from the offset state under the action of the adjusting chain wheel assembly 5, the tensioning mechanism and the driving chain wheel assembly 4; when the conveyor chain 1 returns to its original state, the speed of the regulating sprocket assembly 5 is identical to the speed of the driving sprocket assembly 4 and is maintained until the next discharge period.
In this embodiment, the constant speed motor, the speed regulating motor, the detection sensor 92 and the product pushing mechanism 6 are connected to the control system. The control system can set various parameters of the constant speed motor, the speed regulating motor and the detection sensor 92 and can control the operation and stop of the driving chain wheel assembly 4 and the adjusting chain wheel assembly 5. Specifically, when feeding, the detection sensor 92 detects that there is no product at the feeding position, that is, there is no product at the feeding position, and generates a detection signal and sends the detection signal to the control system, and the control system controls the driving sprocket assembly 4 to stop operating according to the detection signal. When the product is detected again at the feed position by the detection sensor 92, a detection signal is generated and sent to the control system, and the control system controls the operation of the drive sprocket assembly according to the detection signal.
In this embodiment, the product conveying channel 7 is disposed on a side of the conveying chain 1, and is correspondingly located at the discharging position, and the product pushing mechanism 6 is configured to push the product 93 to the product conveying channel 7.
In this embodiment, the product pushing mechanism 6 is disposed at a position of the conveying chain 1 and the product conveying channel 7 corresponding to the discharging position, the product pushing mechanism 6 is electrically connected to the control system, and the product pushing mechanism 6 is configured to push the product 93 out of the discharging position to the product pushing channel 7.
In this embodiment, the arrangement direction of the products 93 at the discharging position or the arrangement direction of the blades 2 is a straight line; i.e. two mutually parallel segment feeds and discharges as described above.
In this embodiment, the product pushing mechanism 6 includes a sensor (not shown), a pushing plate, and a power mechanism, wherein the sensor is disposed at the discharging position, the sensor is connected to the control system, the sensor is used to detect whether the product 93 is at a designated position at the discharging position of the conveying channel, and the designated position is a position corresponding to the product conveying channel 7. The push plate is fixed on the power mechanism, and the power mechanism is connected to the control system. After the control system receives and analyzes the data acquired by the sensor, the control system judges that the product group reaches the designated position of the discharging position, controls the power mechanism to operate to the corresponding position of the designated position, and pushes out the product 93 through the push plate and pushes the product to the product conveying channel 7.
In this embodiment, the length direction of the pushing plate is consistent with the arrangement direction of the products 93 at the discharging position or the arrangement direction of the blades 2. The length of the push plate is set according to the number of the products 93 required to be pushed out, namely, the preset number of the products 93 are pushed out through the push plate with the set length, and the requirement of a subsequent packaging process is met.
When the speed-adjustable conveyor chain is used specifically, the driving chain wheel assembly 4 rotates at a constant speed, the adjusting chain wheel assembly 5 also operates at a constant speed, the diameter of the driving chain wheel body in the general driving chain wheel assembly 4 is consistent with that of the adjusting chain wheel body in the adjusting chain wheel assembly 5, the rotating speed of the speed-adjustable motor is consistent with that of the constant-speed motor, at the moment, the running speeds of the two chain segments which are parallel to each other are consistent, and the conveyor chain 1 runs stably.
When the product 93 reaches the product ejecting position, i.e., the discharge position, in the paddles 2, the regulating sprocket body stops rotating, the paddles on the regulating sprocket side are in a stationary state, and the product pushing mechanism 6 pushes the product 93 out from between the paddles 2 and conveys the product 93 into the product conveying path 7. When the adjusting sprocket body stops rotating, the driving sprocket body still rotates at a constant speed, along with the rotation of the driving sprocket body, the tension of the operation side becomes large, the tension of the driving side becomes small, the air cylinder drives the two side tensioning rollers 33 to slide to the driving side in the linear direction of the linear sliding rail assembly 31 (as shown in fig. 2), after the product 93 is pushed out, the adjusting sprocket body rotates at an accelerated speed, the tension of the driving side is greater than that of the operation side, and the air cylinder drives the chain tensioning roller to slide to the operation side. Eventually returning to the original state (as shown in fig. 1). And when the next product reaches the product pushing position, the adjusting chain wheel body starts the processes of stopping, accelerating and keeping constant speed again, and the steps are repeated in a circulating way to finish the counting and conveying function of the invention. Note that, the right broken line in fig. 1 and 2 is a position reference line for identifying the drive side and the operating side of the drive sprocket assembly 4 and the like in the original state. As shown in fig. 3 and 4, fig. 3 is a dynamic diagram of the driving sprocket body and the adjusting sprocket moving from the original state to the shifted state, wherein in fig. 3, the solid line part is the position of the shifted state of the driving sprocket body and the adjusting sprocket, and the dashed line part is the position of the original state. In fig. 4, the dashed line portion is the position of the offset state of the drive sprocket body and the adjusting sprocket, and the solid line portion is the position of the initial state.
Example 2, this example is different from example 1 in that, in order to facilitate the product to enter the gap between the blades 2 more smoothly, the counting and conveying device also comprises a sheet feeding wheel 8 which is arranged at the corresponding position of the feeding position, the wheel surface of the sheet feeding wheel 8 is connected with the inner circumferential surface of the conveying chain 1 in a squeezing way, due to the radian of the chain of the blade feeding wheel 8, the original parallel paddle board can be opened by an angle after being ejected a little, namely, when the conveying chain 1 passes through the wheel surface of the tablet inlet wheel 8, the opening between any two paddles 2 corresponding to the tablet inlet wheel 8 is changed from an "|" shape structure to an "﹨/" shape structure, and the structure design, the paddle board can make the product enter the middle of the paddle board more easily and smoothly, effectively prevents the phenomenon of product card, and is particularly favorable for products with irregular or thicker shapes.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. A counting and conveying device is characterized by comprising
The conveying chain is an annular chain and comprises a chain segment corresponding to a feeding position and a chain segment corresponding to a discharging position, and the conveying direction of the chain segment at the feeding position is from the operation side to the driving side;
a plurality of paddles arranged on the conveyor chain, the product being placed between any two adjacent paddles;
a tensioning mechanism for tensioning the conveyor chain;
a drive sprocket assembly located at a corresponding position at the feeding location and connected to the conveyor chain, the drive sprocket assembly for providing a constant rotational speed that is adapted to the feeding speed at the feeding section;
the adjusting chain wheel assembly is positioned at the corresponding position of the discharging position and connected with the conveying chain, and the rotating direction of the adjusting chain wheel assembly is consistent with that of the driving chain wheel assembly;
when discharging, the adjusting chain wheel assembly stops rotating and keeps a stopped state, the conveying chain is changed into an offset state from an original state under the action of the driving chain wheel assembly and the tensioning mechanism, and the offset direction of the conveying chain is consistent with the conveying direction of the chain segment at the feeding position;
when discharging is finished, the adjusting chain wheel component rotates in an accelerated manner, and the transmission chain is restored to the original state under the action of the adjusting chain wheel component, the tensioning mechanism and the driving chain wheel component;
when the conveying chain returns to the original state, the speed of the adjusting chain wheel assembly is consistent with that of the driving chain wheel assembly and is kept to the next discharging period.
2. The counting conveyor of claim 1, wherein said tensioning mechanism comprises
A linear slide assembly;
the tensioning cylinder is assembled on the linear slide rail assembly and arranged along the linear direction of the linear slide rail assembly;
and the pair of tensioning rollers are fixed on the tensioning cylinder and are respectively arranged on two sides of the linear sliding rail assembly in a sliding manner, and the tensioning rollers are used for tensioning the conveying chain.
3. The count conveyor of claim 1, further comprising
The product feeding device is arranged at a feeding position and is used for conveying the product to a position between any two adjacent paddles;
the detection sensor is arranged at the front end of the product feeding device and used for detecting whether a product is arranged in the product feeding device or not.
4. The counting and conveying device as claimed in claim 1, further comprising a sheet feeding wheel which is arranged at a corresponding position of the feeding position, the wheel surface of the sheet feeding wheel is connected with the inner circumferential surface of the conveying chain in a pressing mode, and when the conveying chain passes through the wheel surface of the sheet feeding wheel, an opening between two paddles corresponding to the sheet feeding wheel is in a '﹨/' shape structure.
5. The counting conveyor according to claim 3, further comprising a control system to which the drive sprocket assembly, the adjustment sprocket assembly and the detection sensor are connected; the control system is used for controlling the driving chain wheel assembly and adjusting the operation and stop of the chain wheel assembly according to the detection signals of the detection sensors;
when feeding, if the detection sensor detects that no product exists at the feeding position, the control system controls the driving chain wheel assembly to stop running according to a detection signal; the control system is configured to control operation of the drive sprocket assembly when the detection sensor again detects the presence of the product at the infeed.
6. The counting conveyor according to claim 5, further comprising a product pushing mechanism disposed at an outfeed location corresponding to said conveyor chain, said product pushing mechanism being connected to said control system, said product pushing mechanism being configured to push said products out of said outfeed location.
7. The counting and conveying device according to claim 6, further comprising a product conveying channel disposed at a side of the conveying chain and correspondingly located at the discharge position, wherein the product pushing mechanism is configured to push the product onto the product conveying channel.
8. The counting conveyor according to claim 6, characterized in that the direction of the arrangement of the products at the outfeed or the direction of the arrangement of the paddles is a straight line; the product pushing mechanism comprises a push plate, and the length direction of the push plate is consistent with the arrangement direction of the products or the arrangement direction of the blades at the discharging position.
9. The counting conveyor according to claim 8, wherein the length of said pusher is set according to the number of products to be pushed out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711021351.0A CN107628316A (en) | 2017-10-27 | 2017-10-27 | One kind counts conveyer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711021351.0A CN107628316A (en) | 2017-10-27 | 2017-10-27 | One kind counts conveyer |
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| Publication Number | Publication Date |
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| CN107628316A true CN107628316A (en) | 2018-01-26 |
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ID=61106308
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711021351.0A Pending CN107628316A (en) | 2017-10-27 | 2017-10-27 | One kind counts conveyer |
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| CN (1) | CN107628316A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110143426A (en) * | 2019-05-07 | 2019-08-20 | 冠卓智能科技(天津)有限公司 | A kind of annular device for piling sheets |
| CN110217431A (en) * | 2019-04-04 | 2019-09-10 | 袁让平 | Toilet article packaging production counting device and packaging facilities |
| CN111003263A (en) * | 2019-11-07 | 2020-04-14 | 江西三鑫医疗科技股份有限公司 | Counting and feeding mechanism |
| CN113371451A (en) * | 2021-06-25 | 2021-09-10 | 黄山富田精工智造股份有限公司 | Stacking device and stacking method for hygienic products |
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| CN207550677U (en) * | 2017-10-27 | 2018-06-29 | 瑞光（上海）电气设备有限公司 | A kind of counting transmission device |
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| CN1729132A (en) * | 2002-12-20 | 2006-02-01 | 本田技研工业株式会社 | Conveying system |
| CN2918323Y (en) * | 2005-12-14 | 2007-07-04 | 苏州中福马机械有限公司 | Separating device for continuous plate blank of plate production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110217431A (en) * | 2019-04-04 | 2019-09-10 | 袁让平 | Toilet article packaging production counting device and packaging facilities |
| CN110143426A (en) * | 2019-05-07 | 2019-08-20 | 冠卓智能科技(天津)有限公司 | A kind of annular device for piling sheets |
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| CN113371451A (en) * | 2021-06-25 | 2021-09-10 | 黄山富田精工智造股份有限公司 | Stacking device and stacking method for hygienic products |
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Application publication date: 20180126 |