CN107621340B - A kind of metal hose Multifunction pressure tester - Google Patents
A kind of metal hose Multifunction pressure tester Download PDFInfo
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- CN107621340B CN107621340B CN201711038607.9A CN201711038607A CN107621340B CN 107621340 B CN107621340 B CN 107621340B CN 201711038607 A CN201711038607 A CN 201711038607A CN 107621340 B CN107621340 B CN 107621340B
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Abstract
The invention discloses a kind of metal hose Multifunction pressure testers, including puller system, salt air corrosion device, explosive-proof protector cover and sealing property detection device;Salt air corrosion device includes corroding the longitudinal section of case and seal plug corrosion case in concave, and corrosion case includes outer housing and inner housing, and the inner cavity of inner housing is etching tank, and accommodating chamber is formed between inner housing and outer housing;Fluid injection adsorption orifice is provided at the top of accommodating chamber, which can be connected with air pump;The bottom of inner housing is equipped with bleed outlet;Corrode and be equipped with vertical openings on two corresponding side walls of case, pressure testing metal hose can be placed on the bottom of vertical openings, and seal plug can will be placed with the vertical openings sealing blocking after pressure testing metal hose.The present invention can tensile property, sealing performance and corrosion resistance to metal hose can be carried out independent detection, can also combine and be detected, can simulate performance test when pulling force and salt air corrosion are combined under extreme condition, it is easy to operate, test is safe and reliable.
Description
Technical field
The present invention relates to a kind of pipeline pressure test detection technique field, especially a kind of metal hose Multifunction pressure tester.
Background technique
Metal hose is the important composition component in modern industrial equipment connecting pipeline.Metal hose be used as electric wire, cable,
The wire and cable protection pipe of instrument and meter for automation signal and civilian shower hose, specification is from 3mm to 150mm.Small diameter metal hose
(internal diameter 3mm-25mm) is mainly used for the sense line protection of precision optics ruler, industrial sensor route protection.Metal hose produces
Product include defeated oil suction hose, steam sebific duct, sand blast hose, defeated chemical suction hose, food hose, oxygen rubber pipe and various special-shaped glue
Pipe etc..It is widely used in the industries such as machinery, chemical industry, petroleum, metallurgy, food.
The pressure limit of pressure tight metal hose is how many: the pressure limit of hose is generally PN0.6-32.0Mpa.Highest
Up to 42.0MPa.Metal hose is the pressure parts that hose is mounted in pressure piping, while playing sheath to bellows,
According to the pressure size and application places in pipeline, stainless steel wire or the steel band that one or more layers may be selected are woven.
Since the latus rectum of shallow ring metal bellows is big, pressure-bearing is high, heat-resisting, flexible, corrosion-resistant, long service life, and
It is widely used in a variety of pipelines such as room inlet pipeline, fuel gas pipeline, solar water heater hydraulic pipeline, fire main.
Presently used metal bellows is generally the finished product of various different lengths, selects to use when for installation, since scene is pacified
It needs the length of bellows to be difficult to be determined in advance when dress, generally requires the bellows for taking different lengths specification.With bellows
The raising of manufacturing technology, the country can produce 300 meters of long bellowss, be such as able to achieve on-site cutting and ensure bellows with it is other
Pipe fitting is convenient and fast connection and safe and reliable, fixed that expansion metal bellows significantly is used field.China national intellectual property
A kind of for field erected metal bellows, the nut including tube body and set on it is disclosed on website, the tube body
End forms a boss, and the outer diameter of boss is greater than the aperture of nut inner hole, clamps a ring at the tube body wave trough on the inside of boss
Shape open metal liner.When metal bellows is connect with other tube bodies, it is provided with advantage convenient and efficient, at low cost, still
Its bonding strength is relatively low, when tube body when pulled, bellows body and the easy overstress in nut coupling part, leakproofness drop
It is low, and generate gas leakage etc., to reduce the safety and service life when corrugated flexible hose uses.In addition the outer diameter of corrugated flexible hose
Small 2mm or more is generally required than the internal diameter of pipe screw thread, limits its use scope.
Application No. is 201320065701.4 Chinese utility model patent application, entitled " one kind of innovation and creation
Fuel gas transmission stainless steel ripple hose connection device ", the axial tensile-strength of the attachment device is big;The high advantage of leakproofness,
Inner space has been saved, larger outer diameter corrugated flexible hose is enabled to use the pipe screw thread of standard.
However even in this way, metal bellows before factory and after a period of use, is both needed to tensile property, close
Sealing property and corrosion resistance can be carried out detection.Especially joint area, it is easier to lead to that sealing performance is not good after corrosion.Mesh
Before, tensile property, sealing performance and the corrosion resistance detection of metallized metal hose need to be sent to specified department and be detected, and examine
Survey costly, the time is long, and detection device is inconvenient for operation.It really is able to accomplish that the enterprise of the requirement is seldom in factory, need
Configure dedicated place and equipment.
In addition, the independent performance indicator that specific office can only also carry out tensile property, sealing performance and corrosion resistance is surveyed
Examination, cannot simulate virtual condition, test data reliability is low.
Summary of the invention
In view of the above-mentioned deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a kind of more function of metal hose
Can pressure testing device, which can tensile property, sealing performance and corrosion resistance to metal hose
It can be carried out independent detection, can also combine and be detected, performance when can simulate pulling force and salt air corrosion joint under extreme condition
Test, easy to operate, test is securely and reliably.
In order to solve the above technical problems, the technical solution adopted by the present invention is that:
A kind of metal hose Multifunction pressure tester, including puller system, salt air corrosion device, explosive-proof protector cover and leakproofness
It can detection device.
Puller system includes the Zola's extension head and right stretching head of coaxial arrangement.
Salt air corrosion device includes corrosion case and seal plug;Corrosion case be co-axially located at Zola extension head and right stretching head it
Between;The longitudinal section for corroding case is in concave, and corrosion case includes outer housing and inner housing, and the inner cavity of inner housing is etching tank, inner housing
Part between outer housing forms accommodating chamber;Fluid injection adsorption orifice is provided at the top of accommodating chamber, which can be with gas
Pump is connected;The bottom of inner housing is provided with the bleed outlet that accommodating chamber can be connected with etching tank;Two for corroding case are opposite
Vertical openings are provided on the side wall answered, pressure testing metal hose can be placed on the bottom of vertical openings, and seal plug can will be put
Vertical openings sealing blocking after being equipped with pressure testing metal hose.
The both ends of pressure testing metal hose are connected with Zola's extension head and right stretching head respectively.
Explosive-proof protector, which is provide with, to be set in the periphery of corrosion case.
Sealing property detection device includes pressure pump, water tank and pressure sensor;The water outlet of pressure pump and pressure testing
The inner chamber body of metal hose is connected, and the water inlet of pressure pump is connected with water tank;Pressure sensor can be soft to pressure testing metal
Pressure in pipe is detected, and pressure sensor is connected with pressure pump.
The water outlet of pressure pump is connected by high-pressure rubber hose with the inner chamber body of pressure testing metal hose, pressure sensor
It is arranged on high-pressure rubber hose.
Safety valve is additionally provided on high-pressure rubber hose.
Pressure testing metal hose includes metal hose segment, transition joint, three-way connection and end part seal connector;Metal hose
The quantity of segment is at least two, is connected between adjacent two metal hose segments by transition joint sealing;Three-way connection
One end of pressure testing metal hose is set, and one of straight coupling of three-way connection and the other end of pressure testing metal hose are equal
It is sealedly connected with the end part seal connector;The remaining connector of three-way connection is connected with the water outlet of pressure pump.
Corrode in the accommodating chamber of case and is additionally provided with liquid level sensor.
The invention has the advantages that: can tensile property, sealing performance and corrosion resistance to metal hose into
Row individually detection, can also combine and be detected, performance test when can simulate pulling force and salt air corrosion joint under extreme condition,
Easy to operate, test is securely and reliably.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of metal hose Multifunction pressure tester of the present invention.
Wherein have: 10. puller systems;11. Zola stretches head;12. right stretching head;
20. pressure testing metal hose;21. metal hose segment;22. transition joint;23. three-way connection;24. end part seal connects
Head;
30. salt air corrosion device;31. corroding case;311. outer housing;312. inner housing;313. etching tank;314. accommodating
Chamber;315. fluid injection adsorption orifices;316. bleed outlet;317. air pump;318. liquid level sensor;319. vertical openings;32. corrosion is situated between
Matter;
40. explosive-proof protector cover;
50. sealing property detection device;51. pressure pump;52. water tank;53. pressure sensor;54. safety valve.
Specific embodiment
Xia Mianjiehefutuhejuti compare Jia Shishifangshiduibenfamingzuojinyibuxiangxishuoming.
As shown in Figure 1, a kind of metal hose Multifunction pressure tester, including it is puller system 10, salt air corrosion device 30, explosion-proof
Protective cover 40 and sealing property detection device 50.
Puller system includes the Zola's extension head 11 and right stretching head 12 of coaxial arrangement.
The both ends of pressure testing metal hose 20 are connected with Zola's extension head and right stretching head respectively.
Pressure testing metal hose includes metal hose segment 21, transition joint 22, three-way connection 23 and end part seal connector 24.
The quantity of metal hose segment is at least two, is connected between adjacent two metal hose segments by transition joint sealing;
Three-way connection is arranged in one end of pressure testing metal hose, one of straight coupling of three-way connection and pressure testing metal hose
The other end is sealedly connected with end part seal connector;The remaining connector of three-way connection is connected with the water outlet of pressure pump.
Salt air corrosion device includes corrosion case 31 and seal plug.
Corrosion case is co-axially located between Zola's extension head and right stretching head;The longitudinal section for corroding case is in concave, corrodes luggage
Outer housing 311 and inner housing 312 are included, the inner cavity of inner housing is etching tank 313, and the part between inner housing and outer housing, which is formed, to hold
Receive chamber 314;Fluid injection adsorption orifice 315 is provided at the top of accommodating chamber, which can be connected with air pump 317.
By fluid injection adsorption orifice 315, corrosive medium 32 is injected in accommodating chamber.Liquid level biography is further preferably provided in accommodating chamber
Sensor 318, the liquid level sensor can detect the liquid level of corrosive medium in accommodating chamber.
The bottom of inner housing is provided with the bleed outlet 316 that accommodating chamber can be connected with etching tank, and bleed outlet is provided with electricity
Magnet valve can automatically control the unlatching of bleed outlet.
Corrode and be provided with vertical openings 319 on two corresponding side walls of case, pressure testing metal hose can be placed on perpendicular
To the bottom of opening, seal plug can will be placed with the vertical openings sealing blocking after pressure testing metal hose.
The periphery of corrosion case is arranged in explosive-proof protector cover 40, is preferably connected on the outside of corrosion case by flange.
Sealing property detection device 50 includes pressure pump 51, water tank 52 and pressure sensor 53;The water outlet of pressure pump
Mouth is connected with the inner chamber body of pressure testing metal hose, and the water inlet of pressure pump is connected with water tank;Pressure sensor can be to examination
Pressure in pressure metal hose is detected, and pressure sensor is connected with pressure pump.
The water outlet of pressure pump is connected by high-pressure rubber hose with the inner chamber body of pressure testing metal hose, pressure sensor
It is arranged on high-pressure rubber hose.Safety valve 54 is further preferably provided on high-pressure rubber hose.
A kind of axis draw and etch state under metal hose sealing performance test method, include the following steps.
Step 1, corrosive medium fills: corrosion case is placed between Zola's extension head and right stretching head, inner housing bottom
Bleed outlet is closed, and by corrosive medium by the fluid injection adsorption orifice of corrosion box top, injects the receiving between outer housing and inner housing
In chamber.
Step 2, the installation of pressure testing metal hose.
When pressure testing metal hose is installed, first length used as needed, selects the quantity of metal hose segment, will be adjacent
It is connected between two metal hose segments by transition joint.
One straight-through end of the tail end connection three-way connection of pressure testing metal hose, another straight-through end of three-way connection
And another tail end of pressure testing metal hose respectively connects an end part seal connector;Two end part seal connectors respectively with drawing
Zola's extension head of power machine is connected with right stretching head;The high pressure rubber hose being connected with pressure pump is worn from explosive-proof protector cover
It crosses, and is connected with connector remaining in three-way connection;Then, the end part seal connector at pressure testing metal hose both ends is each passed through
Corrode the vertical openings of case two sides, and is placed on the bottom of vertical openings;Then, vertical openings are sealed using seal plug and is sealed
It is stifled.
Step 3, explosive-proof protector cover: being covered on the outside of corrosion case by the installation of explosive-proof protector cover, makes fluid injection adsorption orifice from anti-
It is pierced by quick-fried protective cover, explosive-proof protector cover bottom is connected with corrosion box outer wall face by flange.
Step 4, it performance detection: by the control to pressure pump, puller system and bleed outlet, is able to achieve soft to pressure testing metal
The independent detection or joint-detection of the sealing performance of pipe, tensile property and corrosion resistance;Implementation method is respectively as follows:
Step 41, sealing performance detects: pressure pump starts and pressurizes, and pressure (hydraulic) water is injected in pressure testing metal hose;
Then, it under pressure constant state, is kept for 10-30 minutes, observes the situation of change of pressure in pressure testing metal hose;When pressure testing metal is soft
When pressure in pipe fluctuates within the set range, then determine that pressure testing metal hose sealing performance is met the requirements;Otherwise, it is determined that being close
Sealing property is unqualified.
Step 42, tensile property detects: by pressure testing metal hose under pressure constant state, puller system starting, and according to setting
Stress amplitude it is horizontal, from small to large, successively carry out fatigue loading stretching;Meanwhile using pressure sensor to pressure testing metal hose
Interior pressure carries out real-time monitoring, and the detection and judgement of performance are sealed to pressure testing metal hose.
In this step 42, it is assumed that pressure testing metal hose sets tensile fracture as N, and the horizontal quantity setting of stress amplitude is no less than
3, it is respectively as follows: N/2, (N/2 ± N/10) ....
Step 43, etching condition seal performance can detect: bleed outlet is opened, and the corrosive medium in accommodating chamber is made to enter corrosion
In slot, and the corrosive medium in etching tank is made to submerge pressure testing metal hose;Then, performance is sealed according to the method for step 41
Detection;After the completion of test, using air pump, the corrosive medium in etching tank is adsorbed in accommodating chamber, bleed outlet is closed.
Above-mentioned corrosive medium be preferably concentration range be 4-6%, further preferably 5%;PH range is 6.5-7.2's
The Nacl solution that Nacl solution, further preferably PH are 7.0.
Step 44, tensile property detects under etching condition: bleed outlet is opened, and the corrosive medium in accommodating chamber is made to enter corrosion
In slot, and the corrosive medium in etching tank is made to submerge pressure testing metal hose;Then, tensile property is carried out according to the method for step 42
Detection;After the completion of detection, using air pump, the corrosive medium in etching tank is adsorbed in accommodating chamber, bleed outlet is closed.
The preferred embodiment of the present invention has been described above in detail, still, during present invention is not limited to the embodiments described above
Detail a variety of equivalents can be carried out to technical solution of the present invention within the scope of the technical concept of the present invention, this
A little equivalents all belong to the scope of protection of the present invention.
Claims (5)
1. a kind of metal hose Multifunction pressure tester, it is characterised in that: including puller system, salt air corrosion device, explosive-proof protector
Cover and sealing property detection device;
Puller system includes the Zola's extension head and right stretching head of coaxial arrangement;
Salt air corrosion device includes corrosion case and seal plug;Corrosion case is co-axially located between Zola's extension head and right stretching head;
The longitudinal section for corroding case is in concave, and corrosion case includes outer housing and inner housing, and the inner cavity of inner housing is etching tank, inner housing and outer
Part between shell forms accommodating chamber;Fluid injection adsorption orifice is provided at the top of accommodating chamber, which can be with air pump phase
Connection;The sidewall bottom of inner housing is provided with the bleed outlet that accommodating chamber can be connected with etching tank;Bleed outlet is provided with electromagnetism
Valve can automatically control the unlatching of bleed outlet;
Corrode and be provided with vertical openings on two corresponding side walls of case, pressure testing metal hose can be placed on vertical openings
Bottom, seal plug can will be placed with the vertical openings sealing blocking after pressure testing metal hose;
The both ends of pressure testing metal hose are connected with Zola's extension head and right stretching head respectively;
Explosive-proof protector, which is provide with, to be set in the periphery of corrosion case;
Sealing property detection device includes pressure pump, water tank and pressure sensor;The water outlet and pressure testing metal of pressure pump
The inner chamber body of hose is connected, and the water inlet of pressure pump is connected with water tank;Pressure sensor can be in pressure testing metal hose
Pressure detected, and pressure sensor is connected with pressure pump.
2. metal hose Multifunction pressure tester according to claim 1, it is characterised in that: the water outlet of pressure pump is logical
It crosses high-pressure rubber hose to be connected with the inner chamber body of pressure testing metal hose, pressure sensor is arranged on high-pressure rubber hose.
3. metal hose Multifunction pressure tester according to claim 2, it is characterised in that: also set up on high-pressure rubber hose
There is safety valve.
4. metal hose Multifunction pressure tester according to claim 1, it is characterised in that: pressure testing metal hose includes gold
Belong to hose segment, transition joint, three-way connection and end part seal connector;The quantity of metal hose segment is at least two, adjacent
It is connected between two metal hose segments by transition joint sealing;One end of pressure testing metal hose is arranged in three-way connection,
One of straight coupling of three-way connection and the other end of pressure testing metal hose are sealedly connected with the end part seal and connect
Head;The remaining connector of three-way connection is connected with the water outlet of pressure pump.
5. metal hose Multifunction pressure tester according to claim 1, it is characterised in that: corrode in the accommodating chamber of case also
It is provided with liquid level sensor.
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CN201711038607.9A CN107621340B (en) | 2017-10-31 | 2017-10-31 | A kind of metal hose Multifunction pressure tester |
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CN107621340B true CN107621340B (en) | 2019-11-12 |
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CN111474057B (en) * | 2019-01-24 | 2022-12-09 | 武汉唯康管业有限公司 | Movable type pipe hydrostatic test device and test method |
CN111735587B (en) * | 2020-07-02 | 2022-05-10 | 无锡威凯得精密机械有限公司 | Pressure testing device for oil cooler |
CN117848864B (en) * | 2024-03-08 | 2024-06-18 | 深圳市中燃科技有限公司 | Pipe fitting performance parameter testing method and system for gas hose |
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FR3030040B1 (en) * | 2014-12-12 | 2017-01-13 | Univ Du Sud - Toulon - Var | TEST BENCH TO SIMULATE THE DEGRADATION OF A DRIVING OR BURIED DRIVING |
CN106248568B (en) * | 2016-09-16 | 2018-12-21 | 天津大学 | Pipelines in deep sea stress corrosion complex loading experimental rig |
CN106769820B (en) * | 2016-12-21 | 2019-02-12 | 西南石油大学 | A kind of device and method of nonmetallic coating Corrosion Fatigue Properties test |
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