CN107617939A - A kind of portable rail flange of rail plane polisher - Google Patents
A kind of portable rail flange of rail plane polisher Download PDFInfo
- Publication number
- CN107617939A CN107617939A CN201610558935.0A CN201610558935A CN107617939A CN 107617939 A CN107617939 A CN 107617939A CN 201610558935 A CN201610558935 A CN 201610558935A CN 107617939 A CN107617939 A CN 107617939A
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- China
- Prior art keywords
- rail
- flange
- motor
- suspension
- mobile
- Prior art date
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- 238000005498 polishing Methods 0.000 claims abstract description 54
- 239000000725 suspension Substances 0.000 claims abstract description 52
- 229910001651 emery Inorganic materials 0.000 claims abstract description 21
- 230000003028 elevating effect Effects 0.000 claims description 27
- 230000000694 effects Effects 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 239000004576 sand Substances 0.000 claims 1
- 230000006641 stabilisation Effects 0.000 claims 1
- 238000011105 stabilization Methods 0.000 claims 1
- 230000000087 stabilizing effect Effects 0.000 abstract 2
- 238000010276 construction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001627 detrimental effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Disclosed by the invention is a kind of portable rail flange of rail plane sanding apparatus.This device has a suspension stabilizing mechanism parallel with flange of rail plane, has two horizontally-guided bars parallel with flange of rail face on this suspension stabilizing mechanism, motor is arranged on moving fixing support, motor connects polishing emery wheel through angle station；There is horizontal guide slot on moving fixing support, horizontally-guided bar is connected with horizontal guide slot, moving fixing support is connected with lowering or hoisting gear again, the lowering or hoisting gear follows moving fixing support to move back and forth on horizontally-guided bar, with flange of rail plane keeping parallelism, the flange of rail plane that human eye is not easy to see is polished flat all the time for workpiece polishing mechanism.This device is simple to operate, easy to carry, is widely used in the polishing of new, relayable rail flange of rail face bonding seam.
Description
Technical field
The present invention relates to a kind of portable rail flange of rail plane sanding apparatus.Particularly one kind by suspended and fixed device will beat
Grinding machine structure is fixed in rail flange of rail plane, and under the control of workpiece polishing mechanism jacking system, sanding apparatus is along rail flange of rail plane
Smooth sliding, all the time in rail flange of rail keeping parallelism, the position that rail flange of rail dough figurine eye is not easy to see clearly is polished flat without hindering
And the rail flange of rail plane sanding apparatus of rail parent.This sanding apparatus is applicable not only to the polishing of old rail flange of rail soldered
Suitable for the polishing of new rail flange of rail soldered.
Background technology
At present, when polishing at the construction field (site) the flange of rail plane of rail, entered using hand held, electric abrasive machine
Row polishing, this polishing mode because artificial force is uneven, along section linearly polished, can be produced at the position of polishing by emery wheel
Raw ripple glaze, makes buffed surface out-of-flatness, this ripple glaze can all produce in the laying of gapless line, transport, collection process and use
The inadequate detrimental effect of raw flatness.Furthermore flange of rail soldered can not all be directly visually artificial in the bottom of rail, human eye
The trend of meaning observing and controlling grinding wheel of grinder, the depth polished sometimes, that polishes sometimes is shallow, forms fish scale-shaped, does not form certain essence
The degree of polishing flat of degree；The weld grinding of this gapless line flange of rail, all it is to use large-scale special planer in the factorial praluction stage
Handled with equipment such as polishing machine tools, and carried out using manual polishing mode at the construction field (site).Institute
So that the rail flange of rail plane precision of existing portable polishing abrasive machine polishing is poor, and error is big, and labor strength is big, planarization effects
Difference.The requirement of existing job site new technology is not adapted to.
The content of the invention
Goal of the invention：In order at the construction field (site) using it is a kind of be easy to carry, it is easy to use, simple and reliable；Mitigate work
People's labor intensity, a kind of small-sized flange of rail plane polisher tool raised labour efficiency；This small-sized flange of rail plane polisher tool energy
The defects of overcoming other portable grinder buffing rail flange of rail planes and can polishes flat rail flange of rail plane；Use this small
Type grinding machine can prevent rail flange of rail ripple glaze and flange of rail planar projections and the phenomenon and can of depression thoroughly eliminates flange of rail ripple
Slippage is to the adverse effect in laying of welded long rails, transport, collection process and use, and here it is the main object of the present invention.
Technical scheme：Technical scheme proposed by the present invention is：Suspension arrangement is fixed on the rail flange of rail, this suspension dress
Putting top has two hanged hooks in left and right, and for hooking the flange of rail of rail, the top of suspension arrangement is while there is rotating lifting to tightly lock machine
Structure, this locking mechanism can be adjusted according to different rail shapes；Two piece parallel with flange of rail plane are arranged at suspension arrangement bottom
Parallel guide rod, this guide rod are point two sides for being listed in hitch, and polishing mobile device is arranged on into two guide rods
Between, polishing mobile device moves back and forth along guide rod；Lowering or hoisting gear of polishing is also equipped with polishing mobile device, motor is fixed
In polishing mobile device, elevating mechanism control workpiece polishing mechanism is run up and down, and polishing travel mechanism control workpiece polishing mechanism is front and rear to be transported
OK, the other end of motor rotation angle mechanism is provided with flat-faced wheel, and emery wheel is polished flange of rail plane under the control of elevating mechanism, simultaneously
Polishing travel mechanism is moved on the guide rod of the parallel flange of rail, and the plane that the linear polishing mode of emery wheel is converted into emery wheel is polished
Mode, so as to reach the requirement that flange of rail plane polishes flat.And plane mirror is installed on workpiece polishing mechanism, human body is not
In the case of bending, the polishing situation in flange of rail face can be seen clearly, so as to control polishing amount, improve degree of polishing flat.
Action principle：Its action principle is exactly that suspension arrangement is arranged on to the bottom of rail, by suspension arrangement and guide rod
Integration, guide rod is parallel with flange of rail plane, and motor is axially parallel with the flange of rail, and it is connected with rotation angle mechanism, rotation angle mechanism
The other end connects flat-faced wheel, and this motor rotation angle mechanism so subtracts the rotation for being converted into Y-axis of motor X axis
Height that is small and shortening the flange of rail and ground, make full use of the confined space of the rail flange of rail.When motor rotates, plane of grinding wheel
Rotation is parallel with the plane of the flange of rail, and motor moves forward and backward in the presence of guide rod, and the emery wheel by steering is while and motor one
Rise and move forward and backward, while also moved up and down in the presence of elevating mechanism, the plane of the grinder buffing rail flange of rail of rotation.
So workpiece polishing mechanism is suspended on the flange of rail, not go hand steered picking-up manually, alleviates labor intensity, and polishing emery wheel is run along guide rod,
Maintain in the parallel of flange of rail plane, add stable equilibrium's performance, that is, reach labour-saving effect, reach the mesh to polish flat again
's.
Beneficial effect：The beneficial effects of the invention are as follows workpiece polishing mechanism is suspended on into rail foot, do not hold or carry in both hands manually
Firmly motor is polished, and operating personnel can vacate both hands, dramatically reduces the labor intensity of worker；Polishing emery wheel is put down
Face is polished, and completely eliminates over the phenomenon of that out-of-flatness of polishing, eliminates the ripple glaze and scalelike mark of flange of rail soldered；It is thorough
Bottom eliminates caused detrimental effect in laying of the ripple glaze to gapless line, transport, collection process and use, and has very strong
Practicality.
Brief description of the drawings
Fig. 1 is a kind of portable rail flange of rail plane polisher structural representation proposed by the present invention
Fig. 2 is a kind of portable rail flange of rail plane polisher suspended and fixed device structural representation proposed by the present invention
Fig. 3 is that a kind of portable rail flange of rail plane polisher motor mobile fixture proposed by the present invention connects with lowering or hoisting gear
Connect structural representation
Fig. 4 is that a kind of portable rail flange of rail plane polisher lowering or hoisting gear proposed by the present invention connects with motor mobile fixture
Connect and with motor angle station attachment structure schematic diagram
Fig. 5 is that a kind of portable rail flange of rail plane polisher suspended and fixed device proposed by the present invention fills with moving fixing support
Put and lowering or hoisting gear attachment structure schematic diagram
Embodiment：
Specific embodiments of the present invention are that suspension arrangement is fixed on the rail flange of rail, and left and right two is arranged at this suspension arrangement top
Individual hanged hook adjusting means, for hooking the flange of rail of rail, there is level(l)ing device on hanged hook, can by adjusting this device
To adjust the level of suspension arrangement and the flange of rail, the top of suspension arrangement is while there is rotating lifting to tightly lock mechanism, this locking mechanism
It can be adjusted according to the flange of rail width of different rail shapes, for locking different rail types；This suspension arrangement bottom have with
Two parallel parallel guide rods of flange of rail plane, this guide rod are point sides of the left and right for being listed in hitch two, when needs are beaten
During mill by motor travel mechanism between two guide rods, the following of travel mechanism has two guiding moved along guide rod
Groove, the bottom of travel mechanism also have four to be vertically directed bar, four guide rods and the motor mobile fixture phase of travel mechanism
Connection, apparatus for controlling of lifting is also equipped with motor fixing device；Level is done along flange of rail plane by travel mechanism during the polishing flange of rail
The movement in direction, apparatus for controlling of lifting controlled motor and polishing emery wheel do the motion in vertical direction；Travel mechanism, motor movement
Fixing device, apparatus for controlling of lifting composition polishing moving control mechanism；Motor is horizontally fixed on motor mobile fixture
, to save the narrow and small confined space of the flange of rail；Motor makes that polishing plane of grinding wheel is upward, and emery wheel is in elevating mechanism by rotation angle mechanism
Control under, polish flange of rail plane；Polishing amount can also be observed by reflective mirror, according to how much control lifts of polishing amount
The movement of structure, while the guide rod for suspension arrangement of the travel mechanism along the parallel flange of rail of polishing is moved, and gradually flange of rail plane is polished
It is smooth.
Below in conjunction with drawings and examples, the present invention is described in further detail.
With reference to accompanying drawing 1, embodiment of the invention is as follows：The present invention is mainly by suspension, mobile system, lifting
System, motor corner exchange system composition；1 suspension left side brackets, 2 suspension right side supports, a 3 suspension left sides are expressed as in fig. 1
Guide rod, the 4 right guide rods of suspension, 5 suspensions hang tight governor motion, and 6 hanged hook adjusting meanss, 7 guide rods protective covers, 8 is outstanding
Extension hangs tight knob, and 9 suspension pressing devices, 10 rail, 11 motor mobile fixtures, 12 left side mobile and horizontal guide grooves, 13 is right
Move horizontal guide slot, 14 lowering or hoisting gear right vertical guide rods, 15 lowering or hoisting gear left side vertical guide rods, the movement of 16 motors in side
The bindiny mechanism of fixing device, 17 elevating mechanism elevating levers, 18 elevating mechanism connectors, 19 elevating control handles, 20 movement branch
Holder connection device, 21 polishing emery wheels, 22 motors, 23 motor angle stations, 24 reflective mirrors installation protective cover.
With reference to accompanying drawing 2, the present invention describes to be respectively equipped with suspension left side brackets on suspension system apparatus（1）It is right with suspension
Side stand（2）, in suspension left side brackets（1）It is provided with suspension left side guide rod（3）, the support on the right side of suspension（2）On the suspension that sets
Right side guide rod（4）, hang left side brackets（1）With suspension right side support（2）Governor motion is hung tight by suspension（5）Adjusted with hanged hook
Device（6）It is fixed on rail（10）On, suspension hangs tight governor motion（5）It is rotatable, it is with hanged hook adjusting means（6）Root
It can be adjusted according to different rail shapes, knob is hung tight by rotating suspension（8）To hanging pressing device（9）It is fixed.
With reference to accompanying drawing 3, the present invention describes motor mobile fixture（11）With mobile bracket connecting apparatus（20）It is logical
Cross the bindiny mechanism of motor mobile fixture（16）Connection, in mobile bracket connecting apparatus（20）On be designed with the mobile water in left side
Flat guide groove（12）With right side mobile and horizontal guide groove（13）, mobile bracket connecting apparatus（20）By elevating mechanism connector
（18）With the bindiny mechanism of motor mobile fixture（16）After connection, along left side mobile and horizontal guide groove（12）Moved with right side
Horizontal guide slot（13）Moved in parallel before and after progress.
With reference to accompanying drawing 4, the present invention describes emery wheel of polishing（21）By motor angle station（23）With motor（22）Even
Connect, motor（22）It is fixed on motor mobile fixture（11）On, emery wheel of polishing（21）Connect motor angle station（23）After put down
Upwardly, in face of the flange of rail, motor mobile fixture（11）There is lowering or hoisting gear right vertical guide rod on two sides（14）Filled with lifting
Put left side vertical guide rod（15）, rotate elevating control handle（19）Elevating mechanism elevating lever（17）Rotation, motor movement are fixed
Device（11）With motor（22）Along lowering or hoisting gear right vertical guide rod（14）With lowering or hoisting gear left side vertical guide rod（15）Do
Move up and down.
With reference to accompanying drawing 5, the present invention describes motor mobile fixture（11）With mobile bracket connecting apparatus（20）Even
Connect, left side mobile and horizontal guide groove（12）The guide rod on the left of suspension（3）Upper movement, right side mobile and horizontal guide groove（13）Hanging
Right side guide rod（4）Upper movement, hang left side brackets（1）With suspension right side support（2）Governor motion is hung tight via suspension（5）With it is outstanding
Link up with adjusting means（6）And suspension pressing device（9）It is fixed on rail（10）Upper holding motor mobile fixture（11）With shifting
Dynamic bracket connecting apparatus（20）It is parallel with the flange of rail after connection.When polishing emery wheel（21）Rail grinding（10）The flange of rail weld seam when, rotation
Turn elevating control handle（19）, motor mobile fixture（11）Do Y-direction motion, mobile bracket connecting apparatus（20）Along X side
To motion, reach while mobile, control is flexible, effect easy to use.
Claims (5)
1. one kind is based on portable rail flange of rail plane polisher, including suspension, mobile system, jacking system, motor turn
What angle steering was formed, mainly by suspension left side brackets, suspension right side support, left guide rod is hung, hangs right guide rod, is hanged
Extension hangs tight governor motion, hanged hook adjusting means, guide rods protective cover, hangs and hangs tight knob, hangs pressing device, motor
Mobile fixture, left side mobile and horizontal guide groove, right side mobile and horizontal guide groove, elevating mechanism left side vertical guide rod, rise
Descending mechanism right vertical guide rod, the bindiny mechanism of motor mobile fixture, elevating mechanism elevating lever, elevating mechanism connection
Device, elevating control handle, mobile bracket connecting apparatus, emery wheel of polishing, motor, motor angle station, reflective mirror installation protective cover
Formed Deng part；It is characterized in that：Suspension arrangement is arranged on rail flange of rail face, and suspension arrangement, which is provided with, hangs left and right guide rod, this
It is parallel that individual guide rod is held in flange of rail plane, motor mobile fixture be connected with mobile bracket connecting apparatus after again with lift
Structure connector connects, and the elevating mechanism left and right side for having had stabilization on motor mobile fixture is vertically directed bar, sand of polishing
Wheel is vertically directed on bar in elevating mechanism left and right sides to move up and down, and has left and right sidesway on guide rod movement bracket connecting apparatus
Dynamic horizontal guide slot, polishing emery wheel are connected on motor through motor angle station, keep grinder buffing plane all the time upwards and with
Flange of rail plane is parallel, moves left and right side mobile and horizontal guide groove after bracket connecting apparatus is connected with motor mobile fixture
Moved horizontally installed in hanging on left and right guide rod, emery wheel is adjusted by elevating control handle, is installed by reflective mirror
Protective cover observes flange of rail plane, and flange of rail plane is polished flat.
2. one kind according to claims 1 is based on portable rail flange of rail plane polisher, it is characterized in that：Suspension arrangement
Suspension left and right side support is provided with, suspension left and right side support, which is provided with, hangs left and right guide rod, and this two side of left and right is parallel
Guide rod remains parallel with flange of rail face, and suspension hangs tight two sides that governor motion is listed in rail with hanged hook adjusting means point,
Rotate suspension and hang tight knob, suspension is smoothly fixed on rail flange of rail face by suspension pressing device.
3. one kind according to claim 1,2 is based on portable rail flange of rail plane polisher, it is characterized in that：Motor and electricity
After the connection of machine angle station, it is horizontally mounted on motor mobile fixture, and polishing emery wheel is fixed on motor angle station
Other end, motor mobile fixture has been provided with the lowering or hoisting gear left side vertical guide rod of stable guide effect and lifting fills
Right vertical guide rod is put, motor mobile fixture is vertically directed bar by elevating mechanism left and right side and is connected with mobile support
Device connects and does vertical motion under the control of elevating mechanism elevating lever along guide rod.
4. one kind according to claim 1,2,3 is based on portable rail flange of rail plane polisher, it is characterized in that：Mobile branch
Holder connection device is provided with left side mobile and horizontal guide groove and right side mobile and horizontal guide groove, and this horizontal guide slot is left with suspension
The left guide rod of suspension on side stand, suspension right side support connects with right guide rod is hung, and also has on mobile bracket connecting apparatus
The elevating mechanism left and right side being connected with motor mobile fixture is vertically directed bar, and mobile bracket connecting apparatus is by elevating mechanism
Connector is connected with the bindiny mechanism of motor mobile fixture, and this movement bracket connecting apparatus keeps leading along suspension is left and right
To bar do X-direction it is mobile while, under the control of elevating control handle keep motor moving device be inconjunction with polishing emery wheel
Do the motion in Y-direction.
5. one kind according to claim 1,2,3,4 is based on portable rail flange of rail plane polisher, it is characterized in that：Lifting
System connection motor fixing device connects motor moving device simultaneously, and reflective peephole, jacking system control are installed on jacking system
The polishing amount of system polishing emery wheel, motor lie in a horizontal plane in the bottom surface of rail, and polishing emery wheel is turned by angle station and motor connection
Angle apparatus keeps grinder buffing plane parallel with flange of rail plane, and grinder buffing plane remains polishing flange of rail plane upwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610558935.0A CN107617939A (en) | 2016-07-17 | 2016-07-17 | A kind of portable rail flange of rail plane polisher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610558935.0A CN107617939A (en) | 2016-07-17 | 2016-07-17 | A kind of portable rail flange of rail plane polisher |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107617939A true CN107617939A (en) | 2018-01-23 |
Family
ID=61087954
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610558935.0A Pending CN107617939A (en) | 2016-07-17 | 2016-07-17 | A kind of portable rail flange of rail plane polisher |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107617939A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115070567A (en) * | 2022-07-27 | 2022-09-20 | 锦泽钢结构(南通)有限公司 | Grinding machine tool for wavy profiled steel sheet |
| CN115948948A (en) * | 2022-12-30 | 2023-04-11 | 中铁五局集团路桥工程有限责任公司 | Tramcar groove rail welded joint rail bottom polishing method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6196133B1 (en) * | 1997-11-20 | 2001-03-06 | Mannesmann Ag | Device for suspension of a hollow section rail which opens downward in a suspension crane |
| CN201371396Y (en) * | 2009-03-27 | 2009-12-30 | 青岛港（集团）有限公司 | Special grinder machine for steel rail |
| CN101745859A (en) * | 2010-01-20 | 2010-06-23 | 江苏华金铁路轨道科技有限公司 | Portable rail flange refiner |
| CN102407471A (en) * | 2010-09-21 | 2012-04-11 | 兰州理工大学 | Steel rail bottom grinding machine |
| CN202492773U (en) * | 2012-03-26 | 2012-10-17 | 庄建光 | Portable track polisher |
-
2016
- 2016-07-17 CN CN201610558935.0A patent/CN107617939A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6196133B1 (en) * | 1997-11-20 | 2001-03-06 | Mannesmann Ag | Device for suspension of a hollow section rail which opens downward in a suspension crane |
| CN201371396Y (en) * | 2009-03-27 | 2009-12-30 | 青岛港（集团）有限公司 | Special grinder machine for steel rail |
| CN101745859A (en) * | 2010-01-20 | 2010-06-23 | 江苏华金铁路轨道科技有限公司 | Portable rail flange refiner |
| CN102407471A (en) * | 2010-09-21 | 2012-04-11 | 兰州理工大学 | Steel rail bottom grinding machine |
| CN202492773U (en) * | 2012-03-26 | 2012-10-17 | 庄建光 | Portable track polisher |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115070567A (en) * | 2022-07-27 | 2022-09-20 | 锦泽钢结构(南通)有限公司 | Grinding machine tool for wavy profiled steel sheet |
| CN115948948A (en) * | 2022-12-30 | 2023-04-11 | 中铁五局集团路桥工程有限责任公司 | Tramcar groove rail welded joint rail bottom polishing method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180123 |