CN107608936A - A kind of epicyclic gearbox combined failure feature extracting method - Google Patents
A kind of epicyclic gearbox combined failure feature extracting method Download PDFInfo
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Abstract
本发明公开一种行星齿轮箱复合故障特征提取方法,首先,测量并存储行星齿轮箱振动信号;其次,构造多小波对称提升框架,引入调控参数;然后,构建多重分形熵作为自适应匹配准则的评价指标,通过智能优化算法进行多小波的自适应构造,获得与动态信号相匹配的多小波基函数;再经过冗余多小波变换分解;最后,计算每一频段内的故障特征频率处的相对能量比,获得频带相对能量比柱状图,选择故障敏感频带,进而识别和分离出复合故障。本发明能够克服行星齿轮箱传递路径复杂和工况噪声影响,借助自适应多小波构造和敏感特征频带选择,提取分离出行星齿轮箱内齿圈、行星轮和太阳轮早期故障特征。
The invention discloses a method for extracting complex fault features of a planetary gearbox. Firstly, the vibration signal of the planetary gearbox is measured and stored; secondly, a multi-wavelet symmetric lifting frame is constructed, and control parameters are introduced; then, multi-fractal entropy is constructed as an adaptive matching criterion The evaluation index, through the adaptive construction of multi-wavelet by intelligent optimization algorithm, obtains the multi-wavelet basis function matching with the dynamic signal; then decomposes through redundant multi-wavelet transform; finally, calculates the relative fault characteristic frequency in each frequency band Energy ratio, obtain frequency band relative energy ratio histogram, select fault sensitive frequency band, and then identify and separate compound faults. The invention can overcome the complex transmission path of the planetary gearbox and the influence of working condition noise, and extract and separate the early fault features of the inner ring gear, the planetary gear and the sun gear of the planetary gearbox by means of the self-adaptive multi-wavelet structure and the selection of sensitive characteristic frequency bands.
Description
技术领域technical field
本发明涉及行星齿轮箱故障检测技术领域,具体涉及一种行星齿轮箱复合故障特征提取方法。The invention relates to the technical field of planetary gearbox fault detection, in particular to a method for extracting a compound fault feature of a planetary gearbox.
背景技术Background technique
行星齿轮箱体积小、重量轻、传动比大、效率高、承载能力强,也具有多力汇聚或单力分散的优点,广泛应用于新能源汽车、风力发电机、航空航天、船舶等各个行业系统中。由于行星齿轮箱常在高速、重载和强冲击等恶劣环境条件下运行,行星齿轮箱中太阳轮、行星轮和内齿圈等关键零部极易发生磨损、疲劳、断齿和裂纹等多种故障,并进一步诱发其它故障,从而导致巨大经济损失。因此,对行星齿轮箱的运行状态进行监测并及时识别出其发生的故障,具有重要的工程意义。Planetary gearboxes are small in size, light in weight, large in transmission ratio, high in efficiency, and strong in carrying capacity. They also have the advantages of multi-force convergence or single-force dispersion. They are widely used in various industries such as new energy vehicles, wind power generators, aerospace, and ships. system. Because planetary gearboxes often operate under harsh environmental conditions such as high speed, heavy load, and strong impact, key parts such as sun gears, planetary gears, and ring gears in planetary gearboxes are prone to wear, fatigue, broken teeth, and cracks. This kind of failure will further induce other failures, resulting in huge economic losses. Therefore, it is of great engineering significance to monitor the operating state of the planetary gearbox and identify its faults in time.
行星齿轮箱包括太阳轮、行星轮和内齿圈,运行过程中太阳轮同时与多个行星轮啮合,最容易发生疲劳和裂纹损伤。而行星齿轮箱中多对齿轮对同时啮合,行星轮位置不断变化导致齿轮对的啮合力位置和方向的不断改变,信号传动路径不断变化,导致行星齿轮箱是一个结构简单而故障机理和频谱结构复杂的机械系统,其故障诊断问题与传统定轴齿轮箱相比具有其自身的诸多特点和难点。目前传统齿轮箱故障诊断理论与技术不能有效解决行星齿轮箱的裂纹识别所面临的诸多难题。Planetary gearboxes include sun gears, planetary gears and ring gears. During operation, the sun gear meshes with multiple planetary gears at the same time, which is most prone to fatigue and crack damage. In a planetary gearbox, multiple pairs of gears mesh at the same time, and the position of the planetary gears changes continuously, which leads to the constant change of the position and direction of the meshing force of the gear pairs, and the continuous change of the signal transmission path, resulting in a planetary gearbox with a simple structure and a fault mechanism and spectrum structure. Compared with the traditional fixed-axis gearbox, the fault diagnosis problem of complex mechanical system has its own many characteristics and difficulties. At present, the traditional gearbox fault diagnosis theory and technology cannot effectively solve many problems faced by the crack identification of planetary gearboxes.
针对行星齿轮箱故障诊断的特点与难点,需借助行之有效的故障诊断技术与方法,方可达到精确提取故障特征、准确定量诊断故障的目的。小波变换被誉为“数学显微镜”是处理非平稳信号中微弱特征提取的有力工具。其物理本质是探求信号中包含与“基函数”最相似或最相关的分量。然而它只有一个基函数,在故障匹配方面存在先天的不足,而多小波作为小波的新发展,它兼备单小波所不能同时具备的多种优良性质,并同时拥有多个时频特征存在差异的基函数,使得多小波在裂纹微弱特征和多重复合特征提取方面具有显著优势。但固定的多小波基函数仍无法实现与行星齿轮传动系统裂纹微弱或多重复合特征的最优匹配,限制了其在行星齿轮传动系统裂纹特征提取的能力发挥。In view of the characteristics and difficulties of planetary gearbox fault diagnosis, it is necessary to rely on effective fault diagnosis techniques and methods to achieve the purpose of accurately extracting fault features and accurately quantitatively diagnosing faults. Wavelet transform is known as "mathematical microscope" and is a powerful tool for extracting weak features in non-stationary signals. Its physical essence is to search for the components that are most similar or most related to the "basis function" in the signal. However, it has only one basis function, which has inherent shortcomings in fault matching. As a new development of wavelet, multi-wavelet has many excellent properties that single wavelet cannot have at the same time, and has multiple time-frequency characteristics at the same time. The basis function makes the multi-wavelet have significant advantages in the extraction of crack weak features and multiple composite features. However, the fixed multi-wavelet basis function still cannot achieve the optimal match with the weak or multiple compound features of the planetary gear transmission system crack, which limits its ability to extract the crack feature of the planetary gear transmission system.
发明内容Contents of the invention
本发明所要解决的是传统齿轮箱故障诊断方法不能有效解决行星齿轮箱的裂纹识别所面临的问题,提供一种行星齿轮箱复合故障特征提取方法。The present invention aims to solve the problem that the traditional gearbox fault diagnosis method cannot effectively solve the problem faced by the crack identification of the planetary gearbox, and provides a compound fault feature extraction method of the planetary gearbox.
为解决上述问题,本发明是通过以下技术方案实现的:In order to solve the above problems, the present invention is achieved through the following technical solutions:
一种行星齿轮箱复合故障特征提取方法,包括步骤如下:A method for extracting complex fault features of a planetary gearbox, comprising the following steps:
步骤1、采用加速度振动传感器拾取行星齿轮箱振动信号,该加速度传感器安装在待测行星齿轮箱输入轴端盖上;Step 1. Use an acceleration vibration sensor to pick up the vibration signal of the planetary gearbox, and the acceleration sensor is installed on the input shaft end cover of the planetary gearbox to be tested;
步骤2、对采集到的振动信号进行多小波基函数的自适应构造;Step 2, carrying out adaptive construction of multi-wavelet basis functions to the collected vibration signal;
步骤2.1、选定初始多小波以及用于修正多小波的其它小波基函数和多尺度函数的平移量,利用对称条件和消失矩条件构造提升线性方程组,求解欠定条件下的线性方程组获得提升系数,在此过程中引入可调控的自由参数,将提升系数代入提升系数方程并进行Z变换实现多小波的对称提升,完成多小波基函数库的构造;Step 2.1, select the initial multi-wavelet and other wavelet basis functions and multi-scale function translations used to modify the multi-wavelet, use the symmetry condition and vanishing moment condition to construct the lifting linear equation system, and solve the linear equation system under the underdetermined condition to obtain Lifting coefficient, introduce adjustable free parameters in this process, substitute the lifting coefficient into the lifting coefficient equation and perform Z transformation to realize the symmetrical lifting of multi-wavelet, and complete the construction of multi-wavelet basis function library;
步骤2.2、根据行星齿轮箱故障特征的结构特点,构造归一化多重分形熵作为多小波基函数自适应优化过程中的评价指标,基于智能优化算法获得与故障特征相适应的最优多小波基函数;Step 2.2. According to the structural characteristics of the fault characteristics of the planetary gearbox, the normalized multifractal entropy is constructed as the evaluation index in the adaptive optimization process of the multi-wavelet basis function, and the optimal multi-wavelet basis suitable for the fault characteristics is obtained based on the intelligent optimization algorithm function;
步骤3、采用最优多小波基函数对所采集的信号进行冗余多小波变换,获得多个分解后的子频带;Step 3, using the optimal multiwavelet basis function to perform redundant multiwavelet transform on the collected signal to obtain multiple decomposed sub-frequency bands;
步骤4、计算每个子频带的故障特征频率处的相对能量比,将相对能量比较高的子频带作为复合故障特征所在的敏感子频带;Step 4, calculating the relative energy ratio at the fault characteristic frequency of each sub-band, and using the sub-band with relatively high relative energy as the sensitive sub-band where the composite fault feature is located;
步骤5、逐一对分解得到的敏感子频带进行Hilbert包络解调处理,提取出行星齿轮箱复合故障相关特征,并进行识别诊断。Step 5. Perform Hilbert envelope demodulation processing on the sensitive sub-bands obtained from the decomposition one by one, extract the relevant features of the compound fault of the planetary gearbox, and carry out identification and diagnosis.
上述步骤2.1中,自由参数通过求解欠定条件下的提升系数方程的解确定。In the above step 2.1, the free parameters are determined by solving the solution of the lifting coefficient equation under the underdetermined condition.
上述步骤2.2的具体过程如下:The specific process of the above step 2.2 is as follows:
首先,选择具有合适消失矩的母小波,确定配分函数,并通过质量因子描述配分函数的尺度行为,进而对质量因子进行Legendre变换得到信号的多重分形谱;First, select the mother wavelet with appropriate vanishing moment, determine the partition function, and describe the scale behavior of the partition function through the quality factor, and then perform Legendre transformation on the quality factor to obtain the multifractal spectrum of the signal;
其次,将信息熵计算引入多重分形谱中,构造多重分形熵,并进行归一化处理得到归一化多重分形熵;Secondly, the information entropy calculation is introduced into the multifractal spectrum, the multifractal entropy is constructed, and the normalized multifractal entropy is obtained by normalization processing;
最后,基于智能优化算法,以多小波分解后两个小波基函数对应的细节信号的归一化多重分形熵之和最小为优化目标函数进行优化,获得自适应多小波基函数。Finally, based on the intelligent optimization algorithm, the minimum sum of normalized multifractal entropy of the detail signals corresponding to the two wavelet basis functions after multiwavelet decomposition is optimized as the optimization objective function, and the adaptive multiwavelet basis functions are obtained.
上述步骤2.2中,智能优化算法为遗传算法。In the above step 2.2, the intelligent optimization algorithm is a genetic algorithm.
上述步骤2.2中,归一化多重分形熵Hn为:In the above step 2.2, the normalized multifractal entropy H n is:
式中,f(αi)为信号的多重分形谱。In the formula, f(α i ) is the multifractal spectrum of the signal.
上述步骤3中,对多小波基函数进行冗余多小波变换的层数为3层。In the above step 3, the number of redundant multi-wavelet transform layers for multi-wavelet basis functions is 3 layers.
上述步骤4中,每个子频带的故障特征频率处的相对能量比r为:In the above step 4, the relative energy ratio r at the fault characteristic frequency of each sub-band is:
其中fc∈(fc-Δ,fc+Δ) where f c ∈ (f c - Δ, f c + Δ)
式中,A为平方包络谱的幅值,fc为特征频率,Δ为所选择的频率区间,f=0~f′为子频带范围。In the formula, A is the amplitude of the square envelope spectrum, f c is the characteristic frequency, Δ is the selected frequency interval, and f=0~f' is the sub-band range.
针对行星齿轮箱复合故障包含两个或多个不同故障特征,且不同故障类型的故障特征波形不同的特点,本发明利用多小波具有多个小波基函数,在复合故障特征提取中具有天然优势,同时避免固定的多小波基函数无法与故障特征波形实现最佳匹配,不利于故障特征的最佳提取,提出基于多重分形熵的自适应多小波构造方法,该方法具备下列显著优势:Aiming at the fact that the composite fault of planetary gearbox contains two or more different fault features, and the fault characteristic waveforms of different fault types are different, the present invention utilizes multi-wavelets to have multiple wavelet basis functions, which has natural advantages in the extraction of composite fault features. At the same time, to avoid the fact that the fixed multi-wavelet basis function cannot achieve the best match with the fault characteristic waveform, which is not conducive to the optimal extraction of fault features, an adaptive multi-wavelet construction method based on multifractal entropy is proposed, which has the following significant advantages:
1.本发明克服了行星齿轮箱复合故障诊断难题,利用多小波具有多个小波基函数的特点,多个小波基函数与多个故障特征进行匹配,使得行星齿轮箱复合故障特征提取与分离成为可能;1. The present invention overcomes the difficult problem of compound fault diagnosis of planetary gearbox, utilizes the characteristics of multiple wavelet basis functions in multi-wavelet, and multiple wavelet basis functions are matched with multiple fault features, so that the compound fault feature extraction and separation of planetary gearbox become possible;
2.本发明利用分形几何捕捉机械设备局部异常而诱发的具有几何结构特征的不规则奇异性信号,构造出归一化多重分形熵作为优化指标,利用多小波分解后的归一化多重分形熵之和最小原则引导和优化出与复合故障特征相适应的最佳多小波基函数,获得优良的复合故障特征提取和分离能力;2. The present invention uses fractal geometry to capture the irregular singularity signal with geometric structure characteristics induced by local abnormalities of mechanical equipment, constructs normalized multifractal entropy as an optimization index, and utilizes normalized multifractal entropy after multi-wavelet decomposition The minimum sum principle guides and optimizes the best multi-wavelet basis function suitable for composite fault features, and obtains excellent composite fault feature extraction and separation capabilities;
3.借助多小波分解后的每一频段内的故障特征频率处相对能量比的计算,获得频带相对能量比柱状图,直观地显示出行星齿轮箱每个零部件的故障特征能量,有利于敏感特征频率的选择;3. With the help of the calculation of the relative energy ratio at the fault characteristic frequency in each frequency band after multi-wavelet decomposition, the relative energy ratio histogram of the frequency band is obtained, which intuitively shows the fault characteristic energy of each component of the planetary gearbox, which is beneficial to sensitive The choice of eigenfrequency;
4.本发明可用于基于振动监测的行星齿轮箱故障诊断,能提取出太阳轮、内齿圈和行星轮的早期复合故障特征,避免传动系统的突发性事故发生,减小经济损失。4. The present invention can be used for planetary gearbox fault diagnosis based on vibration monitoring, and can extract early complex fault features of sun gear, ring gear and planetary gear, avoid sudden accidents in the transmission system, and reduce economic losses.
附图说明Description of drawings
图1为一种行星齿轮箱复合故障的诊断方法流程图;Fig. 1 is a kind of flow chart of the diagnostic method of compound fault of planetary gearbox;
图2为行星齿轮箱振动信号时域波形图;Figure 2 is a time-domain waveform diagram of the vibration signal of the planetary gearbox;
图3为行星齿轮箱原始信号频谱图;Fig. 3 is the spectrum diagram of the original signal of the planetary gearbox;
图4为行星齿轮箱原始信号包络谱图;Fig. 4 is the envelope spectrum diagram of the original signal of the planetary gearbox;
图5为行星齿轮箱振动信号自适应多小波基函数;其中(a)为多小波函数ψ1,(b)为多小波函数ψ2;Figure 5 is the adaptive multi-wavelet basis function of the planetary gearbox vibration signal; where (a) is the multi-wavelet function ψ 1 , (b) is the multi-wavelet function ψ 2 ;
图6为行星齿轮箱多小波包分解能量比柱状图;Fig. 6 is a histogram of multi-wavelet packet decomposition energy ratio of planetary gearbox;
图7为敏感频带分支的包络谱图;其中(a)为第7分支包络谱,(b)为第16分支包络谱。Figure 7 is the envelope spectrum diagram of the sensitive frequency band branch; where (a) is the envelope spectrum of the 7th branch, and (b) is the envelope spectrum of the 16th branch.
具体实施方式detailed description
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实例,并参照附图,对本发明进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in combination with specific examples and with reference to the accompanying drawings.
一种行星齿轮箱复合故障特征提取方法,如图1所示,其具体包括如下步骤:A method for extracting complex fault features of a planetary gearbox, as shown in Figure 1, specifically includes the following steps:
第一步:信号获取。The first step: signal acquisition.
采用振动加速度传感器拾取行星齿轮箱振动信号,该加速度安装在待测行星齿轮箱输入轴端盖上。A vibration acceleration sensor is used to pick up the vibration signal of the planetary gearbox, and the acceleration is installed on the input shaft end cover of the planetary gearbox to be tested.
第二步:对采集到的振动信号进行多小波基函数的自适应构造。The second step: adaptive construction of multi-wavelet basis functions for the collected vibration signals.
首先,采用多小波的对称提升框架进行多小波基函数构造,通过对称性保证滤波器具有线性相位或广义线性相位,有利于边界处理,同时避免对信号进行分解和重构时的相位失真;在此过程中引入可调控的自由参数;其次,根据行星齿轮箱故障特征的结构特点,构造归一化多重分形熵作为多小波基函数自适应优化过程中的评价指标,基于智能优化算法获得与复合故障特征相适应的多小波基函数。First of all, the multi-wavelet basis function is constructed using the multi-wavelet symmetric lifting framework, which ensures that the filter has a linear phase or a generalized linear phase through symmetry, which is beneficial to boundary processing and avoids phase distortion when decomposing and reconstructing the signal; In this process, adjustable free parameters are introduced; secondly, according to the structural characteristics of the fault characteristics of the planetary gearbox, the normalized multifractal entropy is constructed as the evaluation index in the process of multi-wavelet basis function adaptive optimization, which is obtained and compounded based on the intelligent optimization algorithm. Adaptive Multiwavelet Basis Functions to Fault Features.
(1)采用提升框架进行多小波基函数构造。(1) Using the lifting framework to construct multi-wavelet basis functions.
首先,选定初始多小波ω0(x),其中ω0(x)=ψ1或ψ2;然后选择用于修正多小波的其它基函数ω1(x),...,ωk(x)的平移量k。最后可以通过“提升系数方程”,构造新的多小波提升系数方程为:First, select the initial multiwavelet ω 0 (x), where ω 0 (x)=ψ 1 or ψ 2 ; then select other basis functions ω 1 (x),...,ω k ( The translation amount k of x). Finally, a new multi-wavelet can be constructed through the "lifting coefficient equation" The lift coefficient equation is:
多小波与单小波相比在提升构造上具有更多的优势,如单小波提升中,用于修正原始小波函数的只能是尺度函数,即上式中的ωi只能为而多小波提升中,用于修正某一多小波函数的不仅包括两个多尺度函数,还可以是相应的另一个多小波函数,即对于ψ1,对于显然,用于构造新的多小波函数的基本函数要多于单小波,为多小波的构造带来更大的自由度与灵活性,以满足更多、更具体的要求。Compared with single wavelet, multi-wavelet has more advantages in lifting construction. For example, in single wavelet lifting, the scaling function can only be used to modify the original wavelet function, that is, ω i in the above formula can only be In multi-wavelet lifting, the correction of a certain multi-wavelet function includes not only two multi-scale functions, but also another corresponding multi-wavelet function, that is, for ψ 1 , for Obviously, the basic functions used to construct new multi-wavelet functions are more than single wavelets, which brings more freedom and flexibility to the construction of multi-wavelets to meet more and more specific requirements.
假设多小波的消失矩由p提升至p′,对“提升系数方程”两边进行积分,可以获得下面的提升线性方程组。Assuming that the vanishing moment of the multi-wavelet is raised from p to p', the following lifting linear equations can be obtained by integrating both sides of the "lifting coefficient equation".
方程组的解{ci}即多小波提升函数的系数。对式(1)进行Z变换可以获得多小波提升框架。The solution {c i } of the equation system is the coefficient of the multi-wavelet lifting function. Performing Z-transform on Equation (1) can obtain the multi-wavelet lifting frame.
(2)进行多小波的对称提升。(2) Perform symmetric lifting of multi-wavelets.
为确保提升过程的对称性,利用“对称选择”方法来选择用于修正多小波的其它函数的平移量。假设初始多尺度函数与多小波函数ψ1、ψ2为对称或反对称的,对称中心分别为则对称提升方法如下表示,以ψ1的对称提升为例,提升函数的平移量须满足:In order to ensure the symmetry of the lifting process, the "symmetry selection" method is used to select the translation amount of other functions used to modify the multi-wavelet. Assuming an initial multiscale function It is symmetric or antisymmetric to the multiwavelet functions ψ 1 and ψ 2 , and the symmetry centers are respectively Then the symmetric lifting method is expressed as follows, taking the symmetric lifting of ψ 1 as an example, the translation of the lifting function Must meet:
式中:i=1,2;j=1,2,…;m=1,2。In the formula: i=1,2; j=1,2,...; m=1,2.
令分别表示初始多尺度函数与初始多小波函数的对称性质,其中1表示对称性,-1表示反对称性。将与M(ψi,k,n)=∫ψi(x+k)xndx代入式(2),并将等号左边第一个矩阵表示MB,其中MB=MB,M与B分别为make Respectively represent the symmetry properties of the initial multiscale function and the initial multiwavelet function, where 1 represents symmetry and -1 represents anti-symmetry. Will and M(ψ i ,k,n)= ∫ψi (x+k)x n dx are substituted into formula (2), and the first matrix on the left side of the equal sign represents M B , where M B =MB, M and B respectively
令B为对称性矩阵Let B be a symmetric matrix
式(2)中的系数向量表示为且等式右边表示为Mψ=[M(ψi,0,p),M(ψi,0,p+1),…M(ψi,0,p'-1)]T,则式(2)变为下式The coefficient vector in formula (2) is expressed as And the right side of the equation is expressed as M ψ =[M(ψ i ,0,p),M(ψ i ,0,p+1),…M(ψ i ,0,p'-1)] T , then the formula (2) becomes the following formula
MBC=Mψ (6)M B C = M ψ (6)
方程的解C即为用于提升ψ1的系数,ψ2的情形与之类似,唯一的区别在于提升ψ2的函数为与将提升系数代入式(2),并进行Z变换获得提升矩阵T和S。因此,多小波对称提升构造可以借助于提升矩阵T和S实现,具体如下:The solution C of the equation is the coefficient used to lift ψ 1 , the situation of ψ 2 is similar, the only difference is that the function of lifting ψ 2 is and Substitute the lifting coefficient into formula (2), and perform Z transformation to obtain the lifting matrices T and S. Therefore, the multi-wavelet symmetric lifting construction can be realized with the help of lifting matrices T and S, as follows:
式中:Hnew为多小波对称提升构造后的低通滤波器符号;Gnew为多小波对称提升构造后的高通滤波器符号。In the formula: H new is the low-pass filter symbol after multi-wavelet symmetric lifting construction; G new is the high-pass filter symbol after multi-wavelet symmetric lifting construction.
(3)自适应构造中自由参数获得。(3) Obtaining free parameters in adaptive construction.
提升系数方程式(6)的解存在三种情况:(a)方程为超定,无解;(b)方程为正定,唯一解;(c)方程为欠定,多解。利用提升方法构造多小波的灵活性与自由度来自于提升过程中的自由参数,这就要求方程的解须为第三种。对式(6)中的矩阵MB进行约减,原线性方程组可以缩减为无冗余的线性方程组,方程个数为Rank(MB),Rank指的是矩阵的秩,故该线性方程组可以存在Nf=(p′-p)-Rank(MB)个自由参数。由于自适应本质是通过某种优化方法对所含自由参数按照指定目标进行的优化过程,可见这些自由参数是多小波实现自适应的关键。There are three situations in the solution of lifting coefficient equation (6): (a) the equation is overdetermined and has no solution; (b) the equation is positive definite and has only one solution; (c) the equation is underdetermined and has multiple solutions. The flexibility and freedom of using the lifting method to construct multi-wavelets come from the free parameters in the lifting process, which requires the solution of the equation to be the third type. Reducing the matrix M B in formula (6), the original linear equation system can be reduced to a non-redundant linear equation system, the number of equations is Rank(M B ), and Rank refers to the rank of the matrix, so the linear equation There may be N f =(p'-p)-Rank(M B ) free parameters in the equation system. Since the essence of self-adaptation is the process of optimizing the included free parameters in accordance with the specified objectives through some optimization method, it can be seen that these free parameters are the key to realize multi-wavelet self-adaptation.
(4)优化目标构造。(4) Optimize the target structure.
机械设备由于局部异常而诱发的信号往往具有奇异性,它表现为突变、尖点等不规则的瞬变结构。而多重分形是定义在分形无标度区间内、具有多个标度指数的奇异测度所组成的集合,它刻画的是分形测度在支集上的分布情况,可以用谱函数来描述分形不同层次的特征。而为了准确地识别出故障类型和定量化损伤程度,将信息熵与多分形谱函数相结合,形成多重分形熵。将多重分形熵作为优化过程的目标函数引入自适应多小波构造,多重分形熵的计算如下:The signals induced by mechanical equipment due to local abnormalities often have singularity, which manifests as irregular transient structures such as mutations and sharp points. A multifractal is a set of singular measures defined in the fractal scale-free interval with multiple scale indices. It describes the distribution of fractal measures on the support set, and spectral functions can be used to describe different levels of fractals. Characteristics. In order to accurately identify the fault type and quantify the damage degree, the information entropy is combined with the multifractal spectral function to form multifractal entropy. The multifractal entropy is introduced into the adaptive multiwavelet construction as the objective function of the optimization process, and the calculation of the multifractal entropy is as follows:
设f(x)是一有限能量的函数,即f(x)∈L2(R),则该函数的小波变换定义如下式所示:Suppose f(x) is a function of finite energy, that is, f(x)∈L 2 (R), then the wavelet transform definition of this function is shown in the following formula:
式中:ψa,b(x)为母小波。In the formula: ψ a,b (x) is the mother wavelet.
当尺度a=a0时,若对b=b0的某一领域内的任一点b都有:When the scale a=a 0 , if any point b in a certain field of b=b 0 has:
|Wf(a0,b;ψ)|≤|Wf(a0,b0;ψ)| (9)|W f (a 0 ,b;ψ)|≤|W f (a 0 ,b 0 ;ψ)| (9)
则称(a0,b0)为局部极大模点,并将尺度空间中所有极大模点的连线称为极大模线。小波变换局部极大模的大小以及位置中含有丰富的信号信息。一个重要的小波局部极大模线的性质是当被分析信号f(x)在某一点x0的Hausdorff指数α小于小波的消失矩时,则至少存在一条局部极大模线指向该点,并且沿极大模线小波变换系数存在以下尺度行为:Then (a 0 , b 0 ) is called the local maximum modulus point, and the line connecting all the maximal modulus points in the scale space is called the maximal modulus line. The size and position of local maxima in wavelet transform contain rich signal information. An important property of the local maximum modulus of wavelet is that when the Hausdorff exponent α of the analyzed signal f(x) at a certain point x 0 is smaller than the vanishing moment of the wavelet, there is at least one local maximal modulus pointing to this point, and The following scaling behavior exists for the wavelet transform coefficients along the maximal modulus:
信号的分形特征主要表现为奇异性的层次分布,而通过小波局部极大模线可突出奇异性的层次结构。The fractal feature of the signal is mainly manifested as the hierarchical distribution of singularity, and the hierarchical structure of singularity can be highlighted through the wavelet local maximum modulus.
用小波极大模来计算多重分形谱的关键是配分函数的表示,设尺度a以下的所有小波极大模线的集合为L(a),则在该集合上定义配分函数为:The key to calculating the multifractal spectrum with the wavelet maximal modulus is the representation of the partition function. Let the set of all wavelet maximal modulus lines below the scale a be L(a), then define the partition function on this set as:
通过上式选择小波模极大值的上确界,克服了由于极大值线上点附近的小波变换模值很小时引起的Z(q,a)不稳定问题。同时也避免了由于Z(q,a)快速震荡产生的极大值引发的数据剧增问题。但尺度函数a→0时,配分函数的尺度行为可以通过质量因子τ(q)来表达The supremum of the maximum value of the wavelet modulus is selected by the above formula, which overcomes the instability problem of Z(q, a) caused by the small value of the wavelet transform modulus near the point on the maximum value line. At the same time, it also avoids the problem of rapid data increase caused by the maximum value generated by the rapid oscillation of Z(q,a). But when the scaling function a→0, the scaling behavior of the partition function can be expressed by the quality factor τ(q)
Z(q,a)=aτ(q) (12)Z(q,a)=a τ(q) (12)
通过对质量因子τ(q)进行Legendre变换得到:By performing Legendre transformation on the quality factor τ(q):
从而得到多重分形谱f(α)为:Thus the multifractal spectrum f(α) is obtained as:
设f(αi),1≤i≤k为信号的多重分形谱,f(αi)的大小反映了对应奇异指数下的分形维数在总的分形维数中所占的比重。根据熵的度量公式,则有多重分形熵:Let f(α i ), 1≤i≤k be the multifractal spectrum of the signal, and the size of f(α i ) reflects the proportion of the fractal dimension under the corresponding singularity index in the total fractal dimension. According to the measurement formula of entropy, there is multifractal entropy:
式中: In the formula:
归一化多重分形熵Hn的定义为:The normalized multifractal entropy Hn is defined as:
由上式可知,Hn∈[0,1]。当设备发生故障时,信号会出现不同程度的奇异性,故障冲击越尖锐,其奇异值越小;而熵是确定度和复杂度的度量,存在奇异性的信号周期性越强、自相似性越好时,表明设备的状态越确定,此时,归一化多重分形熵Hn越小、越接近于0。It can be seen from the above formula that H n ∈ [0,1]. When a device fails, the signal will have different degrees of singularity. The sharper the fault impact, the smaller the singular value; while entropy is a measure of certainty and complexity, the signal with singularity has stronger periodicity and self-similarity. The better it is, the more certain the state of the equipment is. At this time, the normalized multifractal entropy H n is smaller and closer to 0.
(5)自适应构造。(5) Adaptive structure.
鉴于遗传算法具有很强的鲁棒性以及全局、并行搜索特点,并且不需要目标函数与变量之间的数学表达。本发明采用遗传算法为优化算法,构造的归一化多重分形熵作为优化评价指标,分别求出多小波分解后两个小波基函数对应的细节信号的归一化多重分形熵;将自适应多小波基函数的优选问题转化为目标函数两个多小波基函数分解后的细节信号对应的归一化多重分形熵之和最小的优化问题;获得与复合故障特征相适应的最优多小波基函数。In view of the strong robustness of the genetic algorithm and the characteristics of global and parallel search, it does not need the mathematical expression between the objective function and the variables. The present invention adopts the genetic algorithm as the optimization algorithm, and the normalized multifractal entropy constructed is used as the optimization evaluation index to obtain the normalized multifractal entropy of the detail signals corresponding to the two wavelet basis functions after multiwavelet decomposition; The optimal problem of wavelet basis function is transformed into the optimization problem of the minimum sum of normalized multifractal entropy corresponding to the detail signal after decomposing two multi-wavelet basis functions of the objective function; obtain the optimal multi-wavelet basis function suitable for composite fault characteristics .
第三步:敏感特征频带获得。Step 3: Obtain sensitive characteristic frequency bands.
通过冗余多小波变换,获得多个分解后的子频带。计算每个子频带的故障特征频率处的相对能量比,通过相对能量比柱状图直观获取复合故障所在频带。Multiple decomposed sub-bands are obtained through redundant multi-wavelet transform. The relative energy ratio at the fault characteristic frequency of each sub-frequency band is calculated, and the frequency band where the composite fault is located is intuitively obtained through the relative energy ratio histogram.
使用最优多小波基函数经过3层冗余多小波包分解后产生2·23=16个分支;同时舍弃多小波重构过程从而获得多分支的信息表达,同时通过式(17)计算多小波分解后的每一频段内的故障特征频率处的相对能量比,获得频带相对能量比柱状图,每个多小波基函数分解出8个子频带,共16个子频带;从图中反映故障的分布情况中寻找出最优敏感频带进行分析。Using the optimal multi-wavelet basis function, 2·2 3 =16 branches are generated after 3-layer redundant multi-wavelet packet decomposition; at the same time, the multi-wavelet reconstruction process is discarded to obtain multi-branch information expression, and the multi-branch information expression is obtained by formula (17). After wavelet decomposition, the relative energy ratio at the fault characteristic frequency in each frequency band is obtained, and the relative energy ratio histogram of the frequency band is obtained. Each multi-wavelet basis function is decomposed into 8 sub-bands, a total of 16 sub-bands; the distribution of faults is reflected from the figure Find the optimal sensitive frequency band in the situation for analysis.
其中fc∈(fc-Δ,fc+Δ) (17) where f c ∈ (f c -Δ,f c +Δ) (17)
式中:fc为特征频率/Hz;A为平方包络谱的幅值;Δ为所选择的频率区间,f=0~f′为频带范围。In the formula: f c is the characteristic frequency/Hz; A is the amplitude of the square envelope spectrum; Δ is the selected frequency interval, and f=0~f' is the frequency band range.
第四步:复合故障特征提取:Step 4: Composite fault feature extraction:
逐一对分解得到的敏感子频带进行希尔伯特包络解调处理,提取出行星齿轮箱复合故障相关特征并进行识别诊断。The Hilbert envelope demodulation is performed on the decomposed sensitive sub-bands one by one, and the relevant features of the compound fault of the planetary gearbox are extracted and identified and diagnosed.
下面通过一个具体实例,对本发明的性能进行进一步详细说明:Below by a specific example, the performance of the present invention is described in further detail:
(1)采用加速度振动传感器拾取行星齿轮箱振动信号,该加速度传感器安装在待测行星齿轮箱输入轴端盖上。(1) The acceleration vibration sensor is used to pick up the vibration signal of the planetary gearbox, and the acceleration sensor is installed on the input shaft end cover of the planetary gearbox to be tested.
测试行星齿轮箱的参数如表1所示。The parameters of the test planetary gearbox are shown in Table 1.
表1行星齿轮箱参数Table 1 Planetary gearbox parameters
行星齿轮箱各传动元部件的故障特征频率计算公式如下:The calculation formula of the fault characteristic frequency of each transmission element of the planetary gearbox is as follows:
式中:fin为输入轴的转频/Hz;fs为太阳轮;fp为行星轮的故障特征频率/Hz;fr为内齿圈的故障特征频率/Hz;Zs为太阳轮的齿数;Zp为行星轮的齿数;Zr为内齿圈的齿数。In the formula: f in is the rotational frequency of the input shaft/Hz; f s is the sun gear; f p is the fault characteristic frequency of the planetary gear/Hz; f r is the fault characteristic frequency of the inner ring gear/Hz; Z s is the sun gear The number of teeth; Z p is the number of teeth of the planetary gear; Z r is the number of teeth of the inner ring gear.
测试时,行星齿轮箱输入转速为1200r/min,在行星齿轮箱的输入端布置振动加速度传感器,获取振动信号,采样频率为12.8KHz。经式(18)-(20)计算,行星齿轮箱第一级的特征频率如表2所示。During the test, the input speed of the planetary gearbox is 1200r/min, and a vibration acceleration sensor is arranged at the input end of the planetary gearbox to obtain vibration signals, and the sampling frequency is 12.8KHz. Calculated by formulas (18)-(20), the characteristic frequency of the first stage of the planetary gearbox is shown in Table 2.
表2转速为1200r/min时行星齿轮箱第一级传动特征频率Table 2 The characteristic frequency of the first stage transmission of the planetary gearbox when the speed is 1200r/min
振动加速度传感器所采集的振动信号时域波形如图2所示,数据长度为32768。使用传统的FFT方法得到的频谱和Hilbert变换得到的包络谱如图3和图4所示。The time-domain waveform of the vibration signal collected by the vibration acceleration sensor is shown in Figure 2, and the data length is 32768. The spectrum obtained by using the traditional FFT method and the envelope spectrum obtained by Hilbert transform are shown in Fig. 3 and Fig. 4 .
从图2中可以看出时域信号基本被噪声淹没,难以判断出故障特征。从其频谱图3上可以看到能量主要集中在一级行星齿轮箱的啮合频率及其倍频上,将其啮合频率附近进行放大,可以看到存在以内齿圈故障特征频率为间隔的边频带。从包络谱低频段放大图4中可以看到内齿圈的故障特征频率依然明显。因此,推断该行星齿轮箱可能存在内齿圈故障,然而原始信号频谱和包络谱中的行星齿轮箱其它故障特征被噪声所淹没。It can be seen from Figure 2 that the time-domain signal is basically submerged by noise, and it is difficult to judge the fault characteristics. From its spectrum diagram 3, it can be seen that the energy is mainly concentrated on the meshing frequency and its multiplier of the first-stage planetary gearbox, and zooming in on the vicinity of the meshing frequency, it can be seen that there are sidebands separated by the characteristic frequency of the inner ring gear fault . From the enlarged figure 4 of the low frequency band of the envelope spectrum, it can be seen that the fault characteristic frequency of the inner ring gear is still obvious. Therefore, it is inferred that the planetary gearbox may have an internal ring gear fault, but other fault features of the planetary gearbox in the original signal spectrum and envelope spectrum are overwhelmed by noise.
(2)选择Hermite为初始多小波,将多小波消失矩提升到5阶,采用对称提升框架进行多小波提升,获取自由参数,通过遗传算法以分解后的归一化多重分析熵之和最小为优化目标,得到最优多小波基函数如图5所示,图5(a)为多小波函数ψ1,图5(b)为多小波函数ψ2。(2) Select Hermite as the initial multi-wavelet, raise the multi-wavelet vanishing moment to the fifth order, use the symmetrical lifting frame to carry out multi-wavelet lifting, obtain free parameters, and use the genetic algorithm to decompose the normalized multiple analysis entropy and the minimum sum is Optimizing the objective and obtaining the optimal multi-wavelet basis functions are shown in Figure 5, Figure 5(a) is the multi-wavelet function ψ 1 , and Figure 5(b) is the multi-wavelet function ψ 2 .
(3)由于行星齿轮箱复合故障特征的多样性及复杂性,其故障特征可能分布于不同的时频位置,为了全面、完整地体现复合故障的分析结果,首先,使用最优多小波基函数经过三层冗余多小波包分解后产生2·23=16个分支;其次,舍弃多小波重构过程从而获得多分支的信息表达,计算多小波分解后的每一频段内的故障特征频率处的相对能量比,获得频带相对能量比柱状图,如图6所示,图中前8个分支对应第一个多小波基函数分解的频带,后8支对应第二个多小波基函数分解的频带,从图中反映故障的分布情况中寻找出最优敏感频带进行分析。(3) Due to the diversity and complexity of the compound fault features of planetary gearboxes, its fault features may be distributed in different time-frequency positions. In order to fully and completely reflect the analysis results of compound faults, firstly, the optimal multi-wavelet basis function is used After three layers of redundant multi-wavelet packet decomposition, 2·2 3 =16 branches are generated; secondly, the multi-wavelet reconstruction process is discarded to obtain multi-branch information expression, and the fault characteristic frequency in each frequency band after multi-wavelet decomposition is calculated The relative energy ratio at the position, obtain the frequency band relative energy ratio histogram, as shown in Figure 6, the first 8 branches in the figure correspond to the frequency bands of the first multi-wavelet basis function decomposition, and the last 8 branches correspond to the second multi-wavelet basis function decomposition Find the optimal sensitive frequency band from the distribution of faults reflected in the figure for analysis.
从图6中看到,行星轮故障和太阳轮故障相对能量集中在第7分支,而内齿圈故障相对能量最高在第16分支。选择第7分支和第16分支作为敏感频带,对其做Hilbert包络谱,如图7所示。从图7(a)中可以看到,行星齿轮轮故障特征频率5.83Hz和太阳轮故障特征频率52.5Hz突出,同时也包含内齿圈故障特征频率7.5Hz。图7(b)中则很明显地看到,内齿圈故障特征频率7.5Hz的成分非常突出。由图7可判断内齿圈发生了损伤故障,而行星齿轮和太阳轮则产生了比较轻微的损伤故障。It can be seen from Figure 6 that the relative energy of planetary gear failure and sun gear failure is concentrated in the 7th branch, while the relative energy of the ring gear failure is the highest in the 16th branch. Select the 7th branch and the 16th branch as sensitive frequency bands, and perform Hilbert envelope spectrum on them, as shown in Figure 7. It can be seen from Figure 7(a) that the fault characteristic frequency of the planetary gear is 5.83Hz and the sun gear fault characteristic frequency is 52.5Hz, and the fault characteristic frequency of the inner ring gear is 7.5Hz. In Fig. 7(b), it is obvious that the component of the fault characteristic frequency of the inner ring gear at 7.5 Hz is very prominent. From Figure 7, it can be judged that the inner ring gear has a damage fault, while the planetary gear and the sun gear have a relatively slight damage fault.
开箱检查发现内齿圈上有一条7×0.5mm2的划痕,行星齿轮上也存在一条3×0.5mm2的划痕和一个2×1mm2的擦伤故障,而太阳轮上这存在一些点蚀故障。从而验证了该方法在行星齿轮箱复合故障特征提取的有效性。Unpacking inspection revealed a 7×0.5mm 2 scratch on the inner ring gear, a 3×0.5mm 2 scratch and a 2×1mm 2 scratch on the planetary gear, and a 2×1mm 2 scratch on the sun gear. Some pitting failures. Thus, the effectiveness of this method in feature extraction of compound faults of planetary gearboxes is verified.
本发明提出一种行星齿轮箱复合故障特征提取方法。首先,测量并存储行星齿轮箱振动信号;其次,构造多小波对称提升框架,引入调控参数;然后,构建归一化多重分形熵作为自适应匹配准则的评价指标,通过智能优化算法进行多小波的自适应构造,获得与动态信号相匹配的多小波基函数;再经过冗余多小波变换分解;最后,计算每一频段内的故障特征频率处的相对能量比,获得频带相对能量比柱状图,选择故障敏感频带,进而识别和分离出复合故障。The invention proposes a compound fault feature extraction method of a planetary gearbox. Firstly, the vibration signal of the planetary gearbox is measured and stored; secondly, the multi-wavelet symmetric lifting frame is constructed, and control parameters are introduced; then, the normalized multifractal entropy is constructed as the evaluation index of the adaptive matching criterion, and the multi-wavelet Adaptive construction to obtain the multi-wavelet basis function matching the dynamic signal; then decompose through redundant multi-wavelet transform; finally, calculate the relative energy ratio at the fault characteristic frequency in each frequency band, and obtain the histogram of the relative energy ratio of the frequency band, Select fault-sensitive frequency bands to identify and separate compound faults.
本发明通过简单的振动信号测量,采用自适应冗余多小波变换高效、可靠地分解得到多个子频带信号,进而通过每个子频带的故障特征频率处的相对能量比获得故障特征的敏感频带,通过Hilbert变换提取行星齿轮箱相关特征并识别诊断。本发明能够克服行星齿轮箱传递路径复杂和工况噪声影响,借助自适应多小波构造和敏感特征频带选择,提取分离出行星齿轮箱内齿圈、行星轮和太阳轮早期故障特征。The present invention uses the adaptive redundant multi-wavelet transform to efficiently and reliably decompose multiple sub-band signals through simple vibration signal measurement, and then obtains the sensitive frequency band of the fault feature through the relative energy ratio at the fault characteristic frequency of each sub-band. The Hilbert transform extracts the relevant features of the planetary gearbox and identifies the diagnosis. The invention can overcome the complex transmission path of the planetary gearbox and the influence of working condition noise, and extract and separate the early fault features of the inner ring gear, the planetary gear and the sun gear of the planetary gearbox by means of the self-adaptive multi-wavelet structure and the selection of sensitive characteristic frequency bands.
需要说明的是,尽管以上本发明所述的实施例是说明性的,但这并非是对本发明的限制,因此本发明并不局限于上述具体实施方式中。在不脱离本发明原理的情况下,凡是本领域技术人员在本发明的启示下获得的其它实施方式,均视为在本发明的保护之内。It should be noted that although the above-mentioned embodiments of the present invention are illustrative, they are not intended to limit the present invention, so the present invention is not limited to the above specific implementation manners. Without departing from the principles of the present invention, all other implementations obtained by those skilled in the art under the inspiration of the present invention are deemed to be within the protection of the present invention.
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Application publication date: 20180119 Assignee: Guilin zhuojie Machinery Technology Co.,Ltd. Assignor: GUILIN University OF ELECTRONIC TECHNOLOGY Contract record no.: X2024980031450 Denomination of invention: A method for extracting composite fault features of planetary gearbox Granted publication date: 20200915 License type: Common License Record date: 20241204 |