CN107605122B - Recombined bamboo floor and production process thereof - Google Patents
Recombined bamboo floor and production process thereof Download PDFInfo
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- CN107605122B CN107605122B CN201710999916.6A CN201710999916A CN107605122B CN 107605122 B CN107605122 B CN 107605122B CN 201710999916 A CN201710999916 A CN 201710999916A CN 107605122 B CN107605122 B CN 107605122B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
Abstract
The invention provides a recombined bamboo floor, which is characterized in that a main body adopts recombined bamboo, is environment-friendly, adopts a soft light-cured resin layer and bearing yarns to be connected together, is of a foldable and curled flexible structure as a whole, and can be specifically light-cured resin such as polyurethane acrylic ester containing ultraviolet photosensitizers. The invention can be wound into a roll shape when in transportation and storage, occupies little space and is not easy to break, in the laying process, the roll is rolled, unfolded and tiled directly from one end to the other end, so that the light-cured resin layer faces upwards, the supporting part faces downwards, the invention is very convenient, the upper surface of the roll is irradiated by ultraviolet light after being paved, the light-cured resin layer is quickly cured, each recombined bamboo batten is firmly fixed, and the floor is of an integrated structure, and has strong integrity, flatness and firmness. The invention also provides a production process of the recombined bamboo floor, which has simple steps and overcomes the defects of complicated, time-consuming, high cost and the like of the traditional floor production process.
Description
Technical Field
The invention relates to the field of building floors, in particular to a recombined bamboo floor and a production process thereof.
Background
The construction of building floors is well known, such as ceramic tiles or wood floors, and the like, but the traditional building floors are hard, have harsh conditions in terms of production, transportation and laying, have high cost and are required to be improved in materials and structures.
In view of this, the present inventors have conducted intensive studies on the above problems, and have produced the present invention.
Disclosure of Invention
The invention aims to provide the recombined bamboo floor which is convenient and rapid to transport, store and lay, greatly reduces various costs such as labor and time, has novel and reasonable structure, is flexible and convenient to operate and has strong practicability.
The invention aims at providing the production process of the recombined bamboo floor, which has simple steps and overcomes the defects of complicated, time-consuming, high cost and the like of the traditional floor production process.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the recombined bamboo floor comprises a light-cured resin layer which is horizontally arranged, a plurality of recombined bamboo strips which are horizontally embedded in the light-cured resin layer, and a plurality of bearing yarns which extend horizontally along the light-cured resin layer in the light-cured resin layer to bear the light-cured resin layer; the recombined bamboo battens are arranged in parallel, and the bearing yarns vertically penetrate through the recombined bamboo battens; the recombined bamboo splint comprises a connecting part which is arranged at the upper part and is connected with the light-cured resin layer, and a supporting part which is arranged at the lower part and is arranged below the light-cured resin layer; the connecting part is provided with a plurality of through holes for each bearing yarn to pass through in a one-to-one correspondence manner; the bearing yarns are provided with limiting clamping parts which are clamped at two ends of the through holes and used for limiting the recombined bamboo battens; the connecting part is provided with a penetrating part penetrating upwards to the upper part of the light-cured resin layer, and grooves parallel to the bearing yarns are formed between the adjacent penetrating parts; the light-cured resin layer comprises a main body part positioned between the adjacent recombined bamboo strips and a filling part filled in the groove; the cross section of the supporting part is an isosceles trapezoid which gradually widens from top to bottom.
The upper surface of the photo-curing resin layer is covered with a protective film.
The connecting portion has a connecting side face facing the main body portion, and the connecting side face is formed with a groove into which the main body portion is inserted.
The cross section of the groove is an isosceles trapezoid which gradually narrows from outside to inside.
The through hole is formed at the groove.
The upper end of the penetrating part protrudes out of the upper surface of the photo-curing resin layer.
The lower ends of the adjacent supporting parts are mutually propped and contacted together.
A production process of a recombined bamboo floor comprises the following steps:
(1) Manufacturing a plurality of recombined bamboo strips which are horizontally arranged in parallel, and preparing a plurality of carrying yarns which are horizontally arranged and mutually arranged in parallel; punching holes on each recombined bamboo strip to form the through holes;
(2) Penetrating a plurality of bearing yarns through the penetrating holes of the recombined bamboo battens in a one-to-one correspondence manner;
(3) The limiting clamping parts clamped at the two ends of each through hole are arranged on each bearing yarn;
(4) Coating gelatinous light-cured resin on each bearing yarn to form a light-cured resin layer, so as to prepare a recombined bamboo floor main body;
(5) Coating a protective film on the upper surface of the recombined bamboo floor main body to prepare a finished recombined bamboo floor;
(6) And then winding the finished recombined bamboo floor on a winding roller parallel to the recombined bamboo battens in a mode that the protective film faces inwards.
After the technical scheme is adopted, the recombined bamboo floor disclosed by the invention is green and environment-friendly, the main body adopts recombined bamboo, a soft light-cured resin layer and bearing yarns are connected together, the whole body is of a foldable and curled flexible structure, and the light-cured resin layer can be specifically light-cured resin such as polyurethane acrylic ester containing ultraviolet photosensitizers. The invention can be wound into a roll shape when in transportation and storage, occupies little space and is not easy to break, in the laying process, the roll is rolled, unfolded and tiled directly from one end to the other end, so that the light-cured resin layer faces upwards, the supporting part faces downwards, the invention is very convenient, the upper surface of the roll is irradiated by ultraviolet light after being paved, the light-cured resin layer is quickly cured, each recombined bamboo batten is firmly fixed, and the floor is of an integrated structure, and has strong integrity, flatness and firmness. The bearing yarns are used as ribs of the light-cured resin layer, have certain strength, so that the light-cured resin layer can be effectively connected with the reconstituted bamboo battens in an uncured state, and can also be used as ribs after the light-cured resin layer is cured, so that the overall structure of the floor is firm and durable. When the light-cured resin layer is not cured, the limiting clamping part can limit the positions of the recombined bamboo strips, prevent the recombined bamboo strips from moving on the bearing yarns, and ensure that the recombined bamboo strips are in a work state of being parallel and equidistant to each other after the light-cured resin layer is cured. And the filling part of the light-cured resin layer can integrally connect and support the adjacent main body parts, so that the strength of the light-cured resin layer is further enhanced. The penetrating part is used as the uppermost end of the floor to present the property of recombined bamboo, and the floor is wear-resistant and attractive. Compared with the prior art, the recombined bamboo floor is convenient and rapid to transport, store and lay, various costs such as labor and time are greatly reduced, the structure is novel and reasonable, the operation is flexible and convenient, and the practicability is strong.
The invention also provides a production process of the recombined bamboo floor, which has simple steps and overcomes the defects of complicated, time-consuming, high cost and the like of the traditional floor production process.
Drawings
FIG. 1 is a schematic view of a partial top view of the present invention;
FIG. 2 is a schematic view of a partial cross-sectional structure of the present invention;
FIG. 3 is a schematic cross-sectional structural view of a carrier yarn.
In the figure:
1-photo-curable resin layer 11-body portion 12-filling portion
2-recombined bamboo splint 21-connecting portion 211-through hole 212-through portion 213-groove 214-groove 22-supporting portion
3-bearing yarn 31-limiting clamping part 32-yarn core body 33-spiral burr layer 331-burrs
4-protective film.
Detailed Description
In order to further explain the technical scheme of the invention, the following is explained in detail through specific examples.
1-3, the recombined bamboo floor comprises a light-cured resin layer 1 which is horizontally arranged, a plurality of recombined bamboo strips 2 which are horizontally embedded in the light-cured resin layer 1, and a plurality of bearing yarns 3 which extend horizontally along the light-cured resin layer 1 in the light-cured resin layer 1 and bear the light-cured resin layer 1; each recombined bamboo veneer 2 is arranged in parallel, and each bearing yarn 3 vertically penetrates through each recombined bamboo veneer 2; the recombined bamboo splint 2 includes a connection part 21 at an upper part connected with the light-cured resin layer 1, and a supporting part 22 at a lower part and under the light-cured resin layer 1; the connecting portion 21 is formed with a plurality of through holes 211 through which the carrying yarns 3 pass in one-to-one correspondence; the bearing yarn 3 is provided with a limiting clamping part 31 clamped at two ends of the through hole 211 for limiting the heavy bamboo batten 2; the connection portion 21 has a penetration portion 212 penetrating upward to above the photocurable resin layer 1, and a groove 213 parallel to the carrier yarn 3 is formed between adjacent penetration portions 212; the light-cured resin layer 1 includes a main body portion 11 between adjacent recombined bamboo strips 2, and a filling portion 12 filled in the trench 213; the cross section of the support portion 22 is an isosceles trapezoid that gradually widens from top to bottom. The main body of the invention adopts recombined bamboo, is environment-friendly, adopts a soft photo-curing resin layer 1 and a bearing yarn 3 to be connected together, is of a foldable and curled flexible structure, and the photo-curing resin layer 1 can be specifically photo-curing resin such as polyurethane acrylic ester containing ultraviolet light sensitizers, and the like, consists of resin monomers (monomers) and prepolymers (oligomers), contains active functional groups, can initiate polymerization reaction by the light sensitizers under the irradiation of ultraviolet light, can quickly generate physical and chemical changes in a shorter time, and further cross-links the cured oligomer. The photocurable resin is a photosensitive resin having a relatively low molecular weight, and has a reactive group such as an unsaturated double bond or an epoxy group, etc., which can be photocured. The invention can be wound into a roll shape during transportation and storage, occupies little space and is not easy to break, in the laying process, the rolled light-cured resin layer 1 is upwards and the supporting part 22 is downwards by only rolling and unfolding the rolled light-cured resin layer from one end to the other end, so that the light-cured resin layer 1 is quickly cured by utilizing ultraviolet light after being paved, each recombined bamboo batten 2 is firmly fixed, and the floor is of an integrated structure, and has strong integrity, flatness and firmness. The bearing yarns 3 are used as ribs of the light-cured resin layer 1, have certain strength, so that the light-cured resin layer 1 can be effectively connected with the recombinant bamboo battens 2 in an uncured state, and the bearing yarns 3 can also be used as ribs after the light-cured resin layer 1 is cured, so that the overall structure of the floor is firm and durable. When the light-cured resin layer 1 is not cured, the limiting clamping part 31 can limit the positions of the recombined bamboo battens 2, prevent the recombined bamboo battens 2 from moving on the bearing yarns 3, and ensure that the recombined bamboo battens 2 are in a work state of being parallel and equidistant to each other after the light-cured resin layer 1 is cured. The filling portion 12 of the photocurable resin layer 1 can integrally connect and support the adjacent main body portions 11, thereby further enhancing the strength after curing of the present invention. The penetrating part 212 is the uppermost end of the floor, and has the characteristics of recombined bamboo, wear resistance and beautiful appearance.
Preferably, the carrier yarn 3 includes a yarn core 32 and a spiral burr layer 33 spirally wound outside the yarn core 32, the spiral burr layer 33 includes a plurality of arranged burrs 331, a gap for accommodating the photo-curing resin material is provided between adjacent burrs 331, the diameter of the through hole 211 is larger than that of the yarn core 32, when the flexible photo-curing resin is coated on the carrier yarn 3, the burrs 331 of the spiral burr layer 33 are embedded into each other to be firmly engaged with the photo-curing resin, and the photo-curing resin can be reinforced before and after curing the photo-curing resin layer 1, so that the photo-curing resin is not easy to fall off; after the spiral burr layer 33 passes through the through hole 211, the burrs 331 can support the yarn core body 32 from all directions, so that the yarn core body 32 is positioned at the axis of the through hole 211, and the light-cured resin layer 1 can penetrate into the through hole 211 along the spiral burr layer 33 and the yarn core body 32 before curing, so that the light-cured resin of the light-cured resin layer 1 can penetrate through each through hole 211, and the light-cured resin can connect all the main body parts 11 and the filling parts 12 into a whole light-cured resin layer 1, so that the strength is further improved. Further, the stopper 31 is made of a transparent resin, and the light-curable resin in the through hole 211 can be irradiated by the stopper 31 during ultraviolet irradiation to cure the light-curable resin in the through hole 211.
Preferably, the upper surface of the photocurable resin layer 1 is covered with a protective film 4. In the practical use process of the invention, the protective film 4 has a protective effect on the photo-curing resin layer 1, the protective film 4 is a resin film, can be an opaque material, can effectively block ultraviolet rays, ensures the storage life of the photo-curing resin layer 1 when not in use, and needs to be torn off before curing the photo-curing resin layer 1.
Preferably, the connection portion 21 has a connection side face facing the main body portion 11, and the connection side face is formed with a groove 214 into which the main body portion 11 is inserted. In the practical use process, the light-cured resin of the light-cured resin layer 1 flows into the groove 214 when being gelatinous, and is clamped in the groove 214 after being cured, so that the bonding strength of the light-cured resin layer 1 and the recombined bamboo batten 2 can be further improved, and the integral firmness of the floor is improved.
Preferably, the cross-section of the groove 214 is an isosceles trapezoid that narrows from outside to inside. This structure is convenient for gelatinous light-cured resin flow into recess 214 in, and in the ultraviolet irradiation curing process, the outside big inside small structure of recess 214 is convenient for ultraviolet ray refraction or reflection more to enter into recess 214 and solidify the light-cured resin of recess 214 and the inside of through-hole 211 in, even though light-cured resin has little shrink in light-cured resin layer 1 curing process, also can not make light-cured resin and recess 214 form obvious clearance, and the combination is inseparabler firm.
Preferably, the through-hole 211 is formed at the groove 214. In the actual use process, the bearing yarns 3 penetrate through the recombinant bamboo battens 2 at the grooves 214, so that the light-cured resin extending into the grooves 214 can be effectively guided, borne and fixed, and the limiting clamping parts 31 are positioned in the grooves 214, so that the light-cured resin and the recombinant bamboo battens 2 have obvious clamping and fixing effects, and the limiting clamping parts 31 are hidden and have no influence on the appearance and the like. However, the depth of the groove 214 should not exceed 3mm, and the angle between the upper and lower sidewalls of the groove 214 and the horizontal plane should not be less than 45 °, otherwise, the curing effect of the photocurable resin layer 1 in the groove 214, especially the bottom, cannot be affected by the irradiation of ultraviolet rays during the curing process, and the strength of the floor is further affected.
Preferably, the upper end of the penetration portion 212 protrudes from the upper surface of the photocurable resin layer 1. The structure can make the penetrating part 212 as a main stressed and wear-resistant part of the floor, enhance the strength and make the floor more attractive in texture.
Preferably, the lower ends of adjacent support portions 22 are in abutting contact with each other. In the actual use process, after the floor is spread, the supporting parts 22 of the adjacent recombined bamboo battens 2 can slide downwards along the inclined side surfaces of each other, so as to automatically find the position and resist and position, realize the effect that all the supporting parts 22 are in flat contact with the ground, and ensure that the whole floor is more flat.
A production process of a recombined bamboo floor comprises the following steps:
(1) Manufacturing a plurality of recombined bamboo strips 2 which are horizontally arranged in parallel, and preparing a plurality of carrying yarns 3 which are horizontally arranged and mutually arranged in parallel; punching through holes 211 on each recombined bamboo strip 2; the drilling mode can be adopted; winding the spiral burr layer 33 on the yarn core 32 to form a bearing yarn 3;
(2) Penetrating a plurality of bearing yarns 3 from the through holes 211 of each recombined bamboo veneer 2 in a one-to-one correspondence manner, and always keeping the bearing yarns 3 mutually parallel;
(3) The limiting clamping parts 31 clamped at the two ends of each through hole 211 are arranged on each bearing yarn 3, the limiting clamping parts 31 can specifically drop melted resin at the positions of the bearing yarns 3 at the two ends of the through holes 211 through nozzles, and the melted resin is naturally cooled and solidified to form the limiting clamping parts 31 fixed on the bearing yarns 3 and positioned at the two ends of the through holes 211;
(4) Coating gelatinous photo-curing resin on each bearing yarn 3 to form a photo-curing resin layer 1, and manufacturing a recombined bamboo floor main body, wherein the bearing yarns 3 are used as ribs of gelatinous photo-curing resin, and the gelatinous photo-curing resin can be in an integral laminar shape under the bearing and supporting actions of the bearing yarns 3 and cannot drop or deform;
(5) Coating a protective film 4 on the upper surface of the recombined bamboo floor main body to prepare a finished recombined bamboo floor;
(6) Then the finished recombined bamboo floor is wound on a winding roller parallel to the recombined bamboo battens 2 in an inward direction of the protective film 4, and at the moment, the protective film 4 can prevent the light-cured resin layer 1 from being extruded or scratched by touching, so that the recombined bamboo floor is convenient to store and transport.
The form of the present invention is not limited to the illustrations and examples, and any person who performs a similar idea of the present invention should be regarded as not departing from the scope of the patent of the invention.
Claims (8)
1. A recombinant bamboo floor, characterized in that: the light-cured resin layer comprises a light-cured resin layer which is horizontally arranged, a plurality of recombined bamboo strips which are horizontally embedded in the light-cured resin layer, and a plurality of bearing yarns which extend horizontally along the light-cured resin layer in the light-cured resin layer to bear the light-cured resin layer; the recombined bamboo battens are arranged in parallel, and the bearing yarns vertically penetrate through the recombined bamboo battens; the recombined bamboo batten comprises a connecting part which is arranged at the upper part and is connected with the light-cured resin layer, and a supporting part which is arranged at the lower part and is arranged below the light-cured resin layer; the connecting part is provided with a plurality of through holes for each bearing yarn to pass through in a one-to-one correspondence manner; the bearing yarns are provided with limiting clamping parts which are clamped at two ends of the through holes and used for limiting the recombined bamboo battens; the connecting part is provided with a penetrating part penetrating upwards to the upper part of the light-cured resin layer, and grooves parallel to the bearing yarns are formed between the adjacent penetrating parts; the light-cured resin layer comprises a main body part positioned between the adjacent recombined bamboo strips and a filling part filled in the groove; the cross section of the supporting part is an isosceles trapezoid which gradually widens from top to bottom;
the bearing yarn comprises a yarn core body and a spiral burr layer spirally wound outside the yarn core body and comprising a plurality of burrs which are arranged, a gap for accommodating a light-cured resin material is formed between every two adjacent burrs, and the diameter of the through hole is larger than that of the yarn core body; after the light-cured resin is coated on the carrier yarn, burrs of the spiral burr layer are mutually embedded and firmly meshed with the light-cured resin; after the spiral burr layer passes through the through hole, burrs can support the yarn core body from all directions, so that the yarn core body is positioned at the axis of the through hole.
2. A recombined bamboo flooring according to claim 1, wherein: the upper surface of the photo-curing resin layer is covered with a protective film.
3. A recombined bamboo flooring according to claim 2, wherein: the connecting portion has a connecting side face facing the main body portion, and the connecting side face is formed with a groove into which the main body portion is inserted.
4. A recombined bamboo flooring according to claim 3, wherein: the cross section of the groove is an isosceles trapezoid which gradually narrows from outside to inside.
5. The restructured bamboo floor of claim 4, wherein: the through hole is formed at the groove.
6. A recombined bamboo flooring according to any one of claims 1 to 5, characterized in that: the upper end of the penetrating part protrudes out of the upper surface of the photo-curing resin layer.
7. A recombined bamboo flooring according to any one of claims 1 to 5, characterized in that: the lower ends of the adjacent supporting parts are mutually propped and contacted together.
8. A production process based on the recombinant bamboo flooring according to any one of claims 1 to 5, comprising the steps of:
(1) Manufacturing a plurality of recombined bamboo strips which are horizontally arranged in parallel, and preparing a plurality of carrying yarns which are horizontally arranged and mutually arranged in parallel; punching holes on each recombined bamboo strip to form the through holes;
(2) Penetrating a plurality of bearing yarns through the penetrating holes of the recombined bamboo battens in a one-to-one correspondence manner;
(3) The limiting clamping parts clamped at the two ends of each through hole are arranged on each bearing yarn;
(4) Coating gelatinous light-cured resin on each bearing yarn to form a light-cured resin layer, so as to prepare a recombined bamboo floor main body;
(5) Coating a protective film on the upper surface of the recombined bamboo floor main body to prepare a finished recombined bamboo floor;
(6) And then winding the finished recombined bamboo floor on a winding roller parallel to the recombined bamboo battens in a mode that the protective film faces inwards.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710999916.6A CN107605122B (en) | 2017-10-24 | 2017-10-24 | Recombined bamboo floor and production process thereof |
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| CN201710999916.6A CN107605122B (en) | 2017-10-24 | 2017-10-24 | Recombined bamboo floor and production process thereof |
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| CN107605122A CN107605122A (en) | 2018-01-19 |
| CN107605122B true CN107605122B (en) | 2023-06-02 |
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| CN107605122A (en) | 2018-01-19 |
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