CN107598670A - Cooling water washing system - Google Patents

Cooling water washing system Download PDF

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Publication number
CN107598670A
CN107598670A CN201711049609.8A CN201711049609A CN107598670A CN 107598670 A CN107598670 A CN 107598670A CN 201711049609 A CN201711049609 A CN 201711049609A CN 107598670 A CN107598670 A CN 107598670A
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CN
China
Prior art keywords
water
centre frame
lathe
control valve
lines
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Granted
Application number
CN201711049609.8A
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Chinese (zh)
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CN107598670B (en
Inventor
张中川
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Hebei Kexin Spiral Gear Co Ltd
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Hebei Kexin Spiral Gear Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Auxiliary Devices For Machine Tools (AREA)
  • Motor Or Generator Cooling System (AREA)

Abstract

The invention belongs to machine tool auxiliary device technical field, more particularly to cooling water washing system.Cooling water washing system includes water tank, water pump, lathe water lines, centre frame water lines, control valve and flusher;Water tank is used to hold cooling water;Water pump includes water inlet and delivery port, and water inlet connects water tank by pipeline;The delivery port of the first end connection water pump of lathe water lines, the second end is adapted to lathe;Centre frame is with the first end connecting machine tool water lines of water lines;Control valve is located in centre frame water lines, is capable of the break-make of control centre's frame water lines;Flusher is suitable to be fixed on the centre frame of lathe, is connected with centre frame with the second end of water lines, can rinse the roller of centre frame.The program can effectively wash away iron filings and debris, prevent roller from rolling iron filings, scratching workpiece, improve the stability of centre frame clamping, so as to the rate of reducing the number of rejects and seconds, save production cost, improve production efficiency.

Description

Cooling water washing system
Technical field
The invention belongs to machine tool auxiliary device technical field, more particularly to cooling water washing system.
Background technology
Centre frame is the servicing unit of lathe, especially when processing is compared with machining long workpieces, will be used in most cases.Solid When determining workpiece, the chuck of lathe clamps one end of workpiece, for the big shaft-like workpiece of length dimension, also with tailstock tool top The other end of clamping of workpieces, centre frame are played a supporting role between chuck and tailstock.Work in-process, chuck drive workpiece high Speed rotation, during Tool in Cutting workpiece, radial forces are produced to workpiece, and centre frame can offset the radial forces, reduce The circular runout of workpiece, the stability of processing is improved, improve machining accuracy.
During processing, with the movement of working position, centre frame also moves back and forth therewith.Multiple rollers clamping work of centre frame Part, rotated with Work piece high-speed.During processing, scrap iron from splashing, often fall into or be involved in roller and the retaining part of workpiece, roller turns Iron filings are rolled when dynamic, workpiece surface is scratched, influences processing stability.
The content of the invention
In view of this, the embodiments of the invention provide cooling water washing system, iron is rolled to solve roller in the prior art Bits, scratch the problem of workpiece surface.
To reach above-mentioned purpose, the technical solution adopted in the present invention is:
Cooling water washing system, including:
Water tank, for holding cooling water;
Water pump, including water inlet and delivery port, the water inlet connect the water tank by pipeline;
Lathe water lines, first end connect the delivery port of the water pump, and the second end is adapted to lathe;
Centre frame water lines, first end connect the lathe water lines;
Control valve, in the centre frame water lines, the break-make of the centre frame water lines can be controlled;
Flusher, suitable for being fixed on the centre frame of lathe, it is connected with the centre frame with the second end of water lines, energy Enough rinse the roller of the centre frame of the lathe.
Further, the water pump is adapted to the PLC of the lathe;
The PLC generates the first control signal and is sent to the water pump when the lathe is run;The water pump receives First control signal is simultaneously opened;
The PLC generates the second control signal and is sent to the water pump when the lathe is shut down;The water pump receives Second control signal is simultaneously closed.
Further, in addition to:
Flush switch, it is connected with the control valve;
The flush switch generates the 3rd control signal and is sent to the control valve after the unlatching that is triggered;The control Valve processed controls the centre frame to be opened with water lines according to the 3rd control signal;
The flush switch generates the 4th control signal and is sent to the control valve after the closing that is triggered;The control Valve processed controls the centre frame to be closed with water lines according to the 4th control signal.
Further, the flush switch and the control valve are adapted to the PLC for connecting the lathe;
The flush switch generates the first Regulate signal and is sent to the PLC after the unlatching that is triggered, described to cause PLC generates the 5th control signal according to first Regulate signal and is sent to the control valve;Described in the control valve receives 5th control signal, and control the centre frame to be opened with water lines;
The flush switch generates the second Regulate signal and is sent to the PLC after the closing that is triggered, described to cause PLC generates the 6th control signal according to second Regulate signal and is sent to the control valve;Described in the control valve receives 6th control signal, and control the centre frame to be closed with water lines.
Further, the control valve is magnetic valve.
Further, positioned at the of the control valve and the centre frame water lines in the centre frame water lines On pipeline between two ends, provided with hand-operated valve, the hand-operated valve is normally open.
Further, the flusher includes:
At least one rinsing unit, the roller of the corresponding centre frame of a rinsing unit, each punching Wash unit with the centre frame with the second end of water lines to be connected, the roller of the corresponding centre frame can be rinsed.
Further, each rinsing unit includes:
Cover plate, first end are suitable to be fixed on the centre frame of the lathe, the shape at the second end and the rolling of the centre frame Wheel is adapted;Wherein, cavity is formed between the middle part of the cover plate and the centre frame, the cavity can make cooling water along institute Cavity is stated to flow out and rinse the roller;With
Water pipe, first end connect the cavity, and the second end is connected with the centre frame with water lines.
Further, in addition to:
Water return pipeline, first end are adapted to the lathe, and the second end connects the water tank;
Wherein, the cooling water in the lathe water lines and the centre frame water lines is rinsing the portion of the lathe The water return pipeline is flowed into after part.
Further, it is provided with device for filtering impurities in the water tank, the cooling water in the water return pipeline is through the impurity It can be recycled after filter filtering.
By adopting the above-described technical solution, the technological progress that the present invention obtains is:
Cooling water in water tank enters lathe in the presence of water pump, by lathe with water lines, cools down the portion in lathe Part.Centre frame is shunted with water lines from lathe with water lines, connects flusher, and cooling water is rinsed along centre frame with water lines The roller of centre frame, it will splash or attach iron filings on workpiece and debris washes away.Set in centre frame with water lines Control valve, when needing to rinse roller, control valve control centre frame is opened with water lines, when that need not rinse, control valve control Centre frame processed is closed with water lines.
It is using beneficial effect caused by above-mentioned technical proposal:When lathe is run, lathe is normally provided with water lines Cooling water opens centre frame water lines, the rolling of part cooling water washing centre frame, it is necessary to when rinsing roller by control valve Wheel, the iron filings of roller surface and debris are washed away.The program can effectively wash away iron filings and debris, prevent roller from rolling iron Bits, workpiece is scratched, improve the stability of centre frame clamping, so as to the rate of reducing the number of rejects and seconds, saved production cost, improve production efficiency.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, make required in being described below to embodiment Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for For those of ordinary skill in the art, without having to pay creative labor, it can also be obtained according to these accompanying drawings His accompanying drawing.
Fig. 1 is the schematic diagram of cooling water washing system provided in an embodiment of the present invention;
Fig. 2 is the workflow diagram of water pump provided in an embodiment of the present invention;
Fig. 3 is another workflow diagram of water pump provided in an embodiment of the present invention;
Fig. 4 is the control flow chart of control valve provided in an embodiment of the present invention;
Fig. 5 is another control flow chart of control valve provided in an embodiment of the present invention;
Fig. 6 is the schematic diagram of centre frame provided in an embodiment of the present invention;
Fig. 7 is the working state schematic representation of centre frame provided in an embodiment of the present invention;
Fig. 8 is the structural representation of rinsing unit provided in an embodiment of the present invention;
Fig. 9 is the partial schematic sectional view of rinsing unit provided in an embodiment of the present invention.
Description of reference numerals:
10- water tanks, 20- water pumps, 30- lathe water lines, 40- centre frame water lines, 50- control valves, 51- are manual Valve, 60- flushers, 61- rinsing units, 611- cover plates, 6111- cavitys, 612- water pipes, 70- water return pipelines, 80- lathes, 81- centre frames, 811- rollers, 90- workpiece.
Embodiment
In describing below, in order to illustrate rather than in order to limit, it is proposed that such as tool of particular system structure, technology etc Body details, thoroughly to understand the embodiment of the present invention.However, it will be clear to one skilled in the art that there is no these specific The present invention can also be realized in the other embodiments of details.In other situations, omit to well-known system, device, electricity Road and the detailed description of method, in case unnecessary details hinders description of the invention.
In order to illustrate technical solutions according to the invention, illustrated below by specific embodiment.
The embodiments of the invention provide a kind of cooling water washing system, and with reference to shown in Fig. 1, cooling water washing system includes water Case 10, water pump 20, lathe water lines 30, centre frame water lines 40, control valve 50 and flusher 60.Water tank 10 is used to contain Put cooling water.Water pump 20 includes water inlet and delivery port, and the water inlet connects the water tank 10 by pipeline.Lathe water pipe The first end on road 30 connects the delivery port of the water pump 20, and the second end is adapted to lathe 80.Centre frame is with the of water lines 40 One end connects the lathe water lines 30.Control valve 50 be located at the centre frame with water lines 40, can control it is described in The break-make of heart frame water lines 40.Flusher 60 is suitable to be fixed on the centre frame 81 of lathe 80, with the centre frame water Second end of pipeline 40 is connected, and can rinse the roller 811 of the centre frame 81 of the lathe 80.
Cooling water in water tank 10 enters lathe 80, cooler in the presence of water pump 20, by lathe with water lines 30 Part in bed 80.Centre frame is shunted with water lines 40 from lathe with water lines 30, connects flusher 60, cooling water is in Heart frame rinses the roller 811 of centre frame 81 with water lines 40, will splash or attaches iron filings on workpiece 90 and debris washes away Fall.Preferably, lathe water lines 30 and centre frame water lines 40 are pressure-bearing pipe.Just needed to use during 80 normal operation of lathe Cooling water is cutter cooling, therefore makes full use of cooling water pipeline, in lathe by the use of setting branch line in water lines 30 in Heart frame water lines 40, so as to avoid being separately provided pipeline all the way for flusher 60, installation cost is saved, improves equipment utilization Rate.
The position of centre frame 81 is mobile and usage time will be depending on manufacturing procedure, therefore in centre frame water lines 40 It is upper setting control valve 50, when need rinse roller 811 when, the control centre's frame water lines 40 of control valve 50 are opened, when need not During flushing, the control centre's frame water lines 40 of control valve 50 are closed, using water wisely, and prevent from cooling down when centre frame 81 is not in place Water continuous erosion roller 811, sight is influenceed, hinder centre frame 81 to align workpiece 90.
As a kind of embodiment, with reference to shown in Fig. 2 and Fig. 3, the water pump 20 is adapted to the PLC of the lathe 80.Institute PLC is stated when the lathe 80 is run, the first control signal is generated and is sent to the water pump 20, the water pump 20 receives described First control signal is simultaneously opened.The PLC generates the second control signal and is sent to the water pump when the lathe 80 is shut down 20, the water pump 20 receives second control signal and closed.
For lathe 80 in workpieces processing 90, cutter produces violent temperature rise, it is necessary to continue using cooling water with the friction of workpiece 90 Cutter is rinsed, is cooled for cutter, therefore when lathe 80 is run, i.e., controls water pump 20 to open by PLC, is shut down in lathe 80 When, control water pump 20 to close by PLC.As a kind of embodiment, the starting switch of lathe 80 is connected with PLC.When startup is opened Pass be triggered startup when, generation open signal is simultaneously sent to PLC, and PLC generates the first control signal according to open signal and sent To the water pump 20, the water pump 20 receives first control signal and opened.When starting switch is triggered stopping, generation Stopping signal is simultaneously sent to PLC, and PLC generates the second control signal according to stopping signal and is sent to the water pump 20, the water Pump 20 receives second control signal and shut down.
As a kind of embodiment, the cooling water washing system also includes flush switch, flush switch and the control valve 50 are connected.The flush switch generates the 3rd control signal and is sent to the control valve 50, the control after the unlatching that is triggered Valve 50 processed receives the 3rd control signal and controls the centre frame water lines 40 to open.The flush switch is being triggered After closing, generate the 4th control signal and be sent to the control valve 50, the control valve 50 receives the 4th control signal And the centre frame water lines 40 are controlled to close.
Control valve 50 is capable of the break-make of control centre's frame water lines 40, specifically, control valve 50 is in normally off, because Cooling water is needed when being opened for lathe 80, lathe is open-minded therewith with water lines 30, and centre frame 81 will according to manufacturing procedure come Use, when centre frame 81 brings into operation, just need to open centre frame water lines 40, now again open control valve 50;In After heart frame 81 is shut down, control valve 50 returns to closed mode, and centre frame water lines 40 are accordingly turned off.
In most cases, in device layout at the scene, control valve 50 is located at non-operational region, and processing staff is to control valve 50 are needed to detour or hide other devices when being operated, and waste time and energy, therefore set flush switch, and flush switch is installed It is connected in conventional operating area, and by flush switch with control valve 50, changes the state of control valve 50 by flush switch, just Operated in processing staff, it is time saving and energy saving.
Specifically, with reference to shown in Fig. 4 and Fig. 5, the flush switch and the control valve 50 are adapted to connect the lathe 80 PLC.The flush switch generates the first Regulate signal and is sent to the PLC after the unlatching that is triggered, described to cause PLC generates the 5th control signal according to first Regulate signal and is sent to the control valve 50, and the control valve 50 receives 5th control signal, and control the centre frame water lines 40 to open.The flush switch is raw after the closing that is triggered Into the second Regulate signal and the PLC is sent to, to cause the PLC to believe according to the control of second Regulate signal generation the 6th Number and be sent to the control valve 50, the control valve 50 receives the 6th control signal, and controls the centre frame water Pipeline 40 is closed.
According to practical experience, most lathes are designed with guidance panel, and related conventional switch all concentrated settings are in operating surface On plate, operate, also flush switch is installed on guidance panel, you can avoid exclusively for flush switch for the ease of processing staff Design and installation position and stringing wiring, save space, improve utilization rate of equipment and installations.According to practical experience, the circuit in guidance panel PLC is directly connected to mostly, for reasonable line arrangement, makes circuit neatly clear, flush switch and control valve 50 is connected with PLC Connect, flush switch changes the state of control valve 50 by PLC after being triggered, be easy to use quick, time saving and energy saving.
Specifically, the control valve 50 is magnetic valve.There is through hole in magnetic valve, be provided with valve body in through hole, during power-off, valve body With seat compression, through hole is closed;During energization, magnet coil produces electromagnetic force and lifts valve body from valve seat, and through hole is opened.Center Frame connects the both ends of through hole with the part for being located at the both sides of control valve 50 in water lines 40 respectively.Preferably, control valve 50 is suitable to connect The distribution box of the lathe 80 is connect, the distribution box is that the control valve 50 provides power supply.
Specifically, with reference to shown in Fig. 1, in the centre frame with being located at the control valve 50 and the center in water lines 40 Frame is with the pipeline between the second end of water lines 40, and provided with hand-operated valve 51, the hand-operated valve 51 is normally open.In positive reason Under condition, hand-operated valve 51 is kept it turned on, the break-make by control valve 50 come control centre's frame with water lines 40.When the abnormal feelings of generation When condition, control valve 50 or miscellaneous part damage, hand-operated valve 51 is closed, centre frame water lines 40 is cut off, prevents cooling water Continual ejection, influence the normal operation of whole lathe 80.
As a kind of embodiment, with reference to shown in Fig. 6 and Fig. 7, the flusher 60 includes at least one rinsing unit 61, The roller 811 of the corresponding centre frame 81 of one rinsing unit 61, each rinsing unit 61 with it is described in Heart frame is connected with the second end of water lines 40, can rinse the roller 811 of the corresponding centre frame 81.From Fig. 6 and Fig. 7 , it is apparent that centre frame 81 has multiple rollers 811, in use, being imitated according to the quantity of iron filings or debris, and with reference to rinsing It fruit, can select that one or more rinsing units 61 are installed.
Specifically, with reference to shown in Fig. 8 and Fig. 9, each rinsing unit 61 includes cover plate 611 and water pipe 612.Cover plate 611 first end is suitable to be fixed on the centre frame 81 of the lathe 80, the shape at the second end and the roller of the centre frame 81 811 are adapted, wherein, cavity 6111, the energy of cavity 6111 are formed between the middle part of the cover plate 611 and the centre frame 81 Cooling water is flowed out along the cavity 6111 and rinse the roller 811.The first end of water pipe 612 connects the cavity 6111, the second end is connected with the centre frame water lines 40.
Preferably, the contact surface of the shell of centre frame 81 and cover plate 611 is quadrangle, can be substantially from Fig. 8 and Fig. 9 Go out, the shell airtight connection of three sides of cover plate 611 with centre frame 81, opened wide close to one side of roller 811, cover plate 611 Middle part and the shell of centre frame 81 form cavity 6111, and the opening of cavity 6111 is adjacent roller 811.Cooling water is through centre frame Enter oral siphon 612 with water lines 40, gone out further along cavity 6111, impacted with the phase of roller 811, so as to which iron filings or debris be washed away Fall.Preferably, sealing ring is set between the shell of cover plate 611 and centre frame 81, prevents cooling water from revealing.
As a kind of embodiment, with reference to shown in Fig. 1, the cooling water washing system also includes water return pipeline 70, first end The lathe 80 is adapted to, the second end connects the water tank 10.Wherein, the lathe is used with water lines 30 and the centre frame Cooling water in water lines 40 flows into the water return pipeline 70 after the part of the lathe is rinsed.Lathe is with water lines 30 Cooling water be cutter cooling, centre frame washes away iron filings and debris with the cooling water in water lines 40, and the cooling water after flushing falls In the bed body of lathe 80, the cooling water in bed body is led back by water tank 10 by water return pipeline 70 and recycled, using water wisely, drop Low production cost.
Specifically, being provided with device for filtering impurities in the water tank 10, the cooling water in the water return pipeline 70 is through described miscellaneous It can be recycled after the filtering of matter filter.Iron filings or debris are remained in cooling water, and the cooling water in water return pipeline 70 is straight Secondary pollution may be caused by connecing recycling, therefore device for filtering impurities is set in water tank 10, and iron filings or filtering foreign are fallen Recycling afterwards.
When lathe is run, lathe water lines 30 normally provide cooling water, it is necessary to when rinsing roller, are beaten by control valve 50 Open centre frame water lines 40, the roller 811 of part cooling water washing centre frame 81, by the iron filings and debris on the surface of roller 811 Wash away.The program can effectively wash away iron filings and debris, prevent roller from rolling iron filings, scratching workpiece, improve centre frame folder The stability held, so as to the rate of reducing the number of rejects and seconds, production cost is saved, improves production efficiency.
Embodiment described above is merely illustrative of the technical solution of the present invention, rather than its limitations;Although with reference to foregoing reality Example is applied the present invention is described in detail, it will be understood by those within the art that:It still can be to foregoing each Technical scheme described in embodiment is modified, or carries out equivalent substitution to which part technical characteristic;And these are changed Or replace, the essence of appropriate technical solution is departed from the spirit and scope of various embodiments of the present invention technical scheme, all should Within protection scope of the present invention.

Claims (10)

1. cooling water washing system, it is characterised in that including:
Water tank, for holding cooling water;
Water pump, including water inlet and delivery port, the water inlet connect the water tank by pipeline;
Lathe water lines, first end connect the delivery port of the water pump, and the second end is adapted to lathe;
Centre frame water lines, first end connect the lathe water lines;
Control valve, in the centre frame water lines, the break-make of the centre frame water lines can be controlled;
Flusher, suitable for being fixed on the centre frame of lathe, it is connected with the centre frame with the second end of water lines, Neng Gouchong Wash the roller of the centre frame of the lathe.
2. cooling water washing system according to claim 1, it is characterised in that:The water pump is adapted to the lathe PLC;
The PLC generates the first control signal and is sent to the water pump when the lathe is run;Described in the water pump receives First control signal is simultaneously opened;
The PLC generates the second control signal and is sent to the water pump when the lathe is shut down;Described in the water pump receives Second control signal is simultaneously closed.
3. cooling water washing system according to claim 1, it is characterised in that also include:Flush switch, with the control Valve is connected;
The flush switch generates the 3rd control signal and is sent to the control valve after the unlatching that is triggered;The control valve The centre frame is controlled to be opened with water lines according to the 3rd control signal;
The flush switch generates the 4th control signal and is sent to the control valve after the closing that is triggered;The control valve The centre frame is controlled to be closed with water lines according to the 4th control signal.
4. cooling water washing system according to claim 3, it is characterised in that:The flush switch and the control valve are equal It is adapted to the PLC of the lathe;
The flush switch generates the first Regulate signal and is sent to the PLC, to cause the PLC after the unlatching that is triggered 5th control signal is generated according to first Regulate signal and is sent to the control valve;The control valve receives the described 5th Control signal, and control the centre frame to be opened with water lines;
The flush switch generates the second Regulate signal and is sent to the PLC, to cause the PLC after the closing that is triggered 6th control signal is generated according to second Regulate signal and is sent to the control valve;The control valve receives the described 6th Control signal, and control the centre frame to be closed with water lines.
5. cooling water washing system according to claim 3, it is characterised in that:The control valve is magnetic valve.
6. cooling water washing system according to claim 5, it is characterised in that:It is located in the centre frame water lines On pipeline between second end of the control valve and the centre frame water lines, provided with hand-operated valve, the hand-operated valve is normal Open state.
7. cooling water washing system according to claim 1, it is characterised in that the flusher includes:
At least one rinsing unit, the roller of the corresponding centre frame of a rinsing unit, each flushing are single Member is connected with the centre frame with the second end of water lines, can rinse the roller of the corresponding centre frame.
8. cooling water washing system according to claim 7, it is characterised in that each rinsing unit includes:
Cover plate, first end are suitable to be fixed on the centre frame of the lathe, the shape at the second end and the roller phase of the centre frame Adaptation;Wherein, cavity is formed between the middle part of the cover plate and the centre frame, the cavity can make cooling water along the chamber Body flows out and rinses the roller;With
Water pipe, first end connect the cavity, and the second end is connected with the centre frame with water lines.
9. cooling water washing system according to claim 1, it is characterised in that also include:
Water return pipeline, first end are adapted to the lathe, and the second end connects the water tank;
Wherein, the cooling water in the lathe water lines and the centre frame water lines is after the part of the lathe is rinsed Flow into the water return pipeline.
10. cooling water washing system according to claim 9, it is characterised in that:Contaminant filter is provided with the water tank to fill Put, the cooling water in the water return pipeline can recycle after device for filtering impurities filtering.
CN201711049609.8A 2017-10-31 2017-10-31 Cooling water flushing system Active CN107598670B (en)

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CN114406690A (en) * 2021-12-28 2022-04-29 湖北三江航天红阳机电有限公司 Processing system and processing method for magnesium alloy thin-wall cylinder
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Publication number Priority date Publication date Assignee Title
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CN115122145A (en) * 2022-05-30 2022-09-30 宁波雪隆王液压科技有限公司 Constant-pressure switch valve and machining center cleaning system

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