CN107598576B - Processing device for hardware fittings - Google Patents
Processing device for hardware fittings Download PDFInfo
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- CN107598576B CN107598576B CN201710990100.7A CN201710990100A CN107598576B CN 107598576 B CN107598576 B CN 107598576B CN 201710990100 A CN201710990100 A CN 201710990100A CN 107598576 B CN107598576 B CN 107598576B
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Abstract
The invention discloses a processing device of hardware fittings, which comprises a frame, a cutting mechanism and a bending mechanism, wherein a metal plate is automatically fed and flattened through a feeding mechanism, the cutting mechanism comprises a cutting rod, a cutting seat and a cutting knife, and the cutting rod drives the cutting knife to reciprocate so as to continuously cut the metal plate; the bending mechanism comprises an upper rolling wheel, a lower rolling wheel and a bending motor for driving the upper rolling wheel and the lower rolling wheel to rotate, annular grooves are formed in the annular walls of the upper rolling wheel and the lower rolling wheel, rectangular bending strips are arranged between the upper annular groove and the lower annular groove, the heights of the rectangular bending strips are adjustable, and the widths of the rectangular bending strips are matched with the widths of the annular grooves; the cut metal plate automatically moves to the bending mechanism to be bent, and the bending degree can be adjusted. The invention greatly simplifies the processing steps of the hardware fitting processing, reduces the labor intensity of workers, and greatly improves the processing efficiency and the processing quality of the hardware fitting.
Description
Technical Field
The invention relates to the field of mechanical equipment, in particular to a processing device for hardware fittings.
Background
In the production and processing process of the hardware fitting, the coiled metal sheet is usually required to be cut into small blocks and flattened after being unreeled, and then the coiled metal sheet is subjected to processing operations such as bending and the like according to actual use requirements. However, the degree of automation of the processing of traditional hardware fitting is low, coiled metal sheet needs to be unfolded on the unreeling device, then cut section by section through the cutting device, the cut section of metal sheet needs to be transferred to the leveling device through an operator for flattening treatment one by one, then the operator bends the flattened metal sheet one by one through the bending device, the operation is complex, when a large number of hardware fittings are needed to be processed, the labor intensity of workers is quite large, and the processing efficiency and the processing quality are not guaranteed.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide a processing device for hardware fittings, which aims to solve the problems.
The technical problems solved by the invention can be realized by adopting the following technical scheme:
the processing device for the hardware fittings comprises a frame, a feeding mechanism, a cutting mechanism and a bending mechanism, wherein a first vertical plate is arranged on the frame, a perforation is formed in the first vertical plate, the cutting mechanism comprises a cutting rod, a cutting seat and a cutting knife, the cutting rod transversely penetrates through the perforation, the cutting seat is fixedly connected with one end of the cutting rod, the cutting knife is horizontally arranged and detachably fixed at the bottom of the cutting seat, and the other end of the cutting rod is connected with a cutting power mechanism for driving the cutting rod to horizontally move left and right in the perforation;
a feeding seat is arranged on one side surface of the first vertical plate, which is close to the cutting knife, a longitudinal feeding groove is formed in the feeding seat, the feeding mechanism comprises a discharging roller rotatably erected on the frame and a pair of flattening rollers which are arranged in parallel, the flattening rollers are arranged above the front side of the longitudinal feeding groove, a feeding motor is arranged on one side of the frame, and the feeding motor is respectively connected with the discharging roller and the flattening roller through belt wheels in a transmission way;
the bending mechanism is arranged on the left side of the first vertical plate and comprises a bending seat plate, a bending motor and an upper rolling wheel, the bending motor is fixed on the bending seat plate, an output hole is formed in the bending seat plate, an output shaft of the bending motor penetrates through the output hole, the end part of the output shaft of the bending motor is connected with the upper rolling wheel, an upper gear is sleeved on the output shaft of the bending motor, and the upper gear is fixedly connected with the output shaft of the bending motor and is coaxially arranged with the upper rolling wheel; a driven shaft is rotatably arranged on the bending seat plate, the driven shaft is arranged in parallel with the conveying shaft of the bending motor and is arranged below the output shaft of the bending motor, a lower gear and a lower rolling wheel are fixedly sleeved on the driven shaft, the lower gear and the lower rolling wheel are respectively arranged below the upper gear and the upper rolling wheel, and the upper gear and the lower gear are in meshed transmission connection; the upper rolling wheel and the lower rolling wheel have the same structure, annular grooves are formed in the annular walls of the upper rolling wheel and the lower rolling wheel, rectangular bending strips are arranged between the upper annular groove and the lower annular groove, the heights of the rectangular bending strips are adjustable, and the widths of the rectangular bending strips are matched with the widths of the annular grooves;
be equipped with the baffle box between feeding seat and the kink mechanism, the baffle box includes integrated into one piece's vertical section and arc section, and the upper end and the vertical feed tank of vertical section are linked together, and the lower extreme of vertical section links to each other with the one end of arc section, and the space between upper roll wheel and the lower roll wheel is aimed at to the other end of arc section, and the baffle box upper cover is equipped with the guide shell cover.
Further, the cutting power mechanism comprises a driving wheel, a driving shaft, a cutting motor and a gear box, a second vertical plate is further installed on the frame, the second vertical plate is perpendicular to the first vertical plate, the gear box is fixed on one side of the second vertical plate, the driving wheel is arranged on the other side of the second vertical plate, a first conical gear and a second conical gear are arranged in the gear box, the first conical gear and the second conical gear are in meshed transmission connection, a shaft hole is formed in the second vertical plate, the driving shaft penetrates through the shaft hole, the driving shaft and the driving shaft are rotatably erected on the gear box through bearing pieces, two ends of the driving shaft are fixedly connected with the centers of the first conical gear and the driving wheel respectively, one end of the driving shaft is fixedly connected with the second conical gear, the cutting motor is fixed on the frame, and the other end of the driving shaft is connected with a conveying end of the cutting motor; an annular groove is formed in the side wall of the driving wheel, a notch is formed in the axial center of the driving shaft on one side of the annular groove in a recessed mode, a driving block is fixed to the end portion of the cutting rod, a roller is connected to the bottom of the driving block and is arranged in the annular groove, and the diameter of the roller is matched with the width of the annular groove.
Further, the height of the rectangular bending strip is adjusted through the lifting mechanism, the lifting mechanism comprises a lifting cylinder, guide sleeves and guide rods, the lifting cylinder is fixed on the bending seat plate through a cylinder seat, the guide rods are symmetrically fixed on two sides of the cylinder seat, the guide sleeves are sleeved on the two guide rods, two ends of the guide sleeves are respectively fixed with two ends of the rectangular bending strip, and the movable end of the lifting cylinder is connected with the guide sleeves and can drive the guide sleeves to move up and down along the length direction of the guide rods.
Further, the lower part of vertical feed chute inwards concave establishes and forms the cavity, is equipped with stereoplasm cushion, buffer column and buffer spring in the cavity, and buffer column is round platform shape structure, and buffer column's bottom links to each other with the bottom of pay-off seat is fixed, and buffer spring cover is located on the buffer column, and buffer spring's one end links to each other with stereoplasm cushion's a side is fixed, and buffer spring's another side and vertical feed chute looks parallel and level when natural state.
Compared with the prior art, the invention has the following beneficial effects:
the automatic leveling device is compact in structure and high in automation degree, and the metal plate is flattened in the automatic feeding process by the aid of the flattening roller and the discharging roller. The second bevel gear is driven to rotate by the cutting motor, so that the first bevel gear is driven to rotate to enable the driving wheel to rotate; along with the rotation of the driving wheel, the roller circularly rotates along the annular groove, so that the driving block can drive the cutting rod to reciprocate in the perforation to form continuous cutting action. The cutting knife plays a certain buffering role in the cutting process of the metal plate through the hard cushion block, and the metal plate after being cut automatically falls into the guide chute under the action of gravity.
The metal plate enters between the upper rolling wheel and the lower rolling wheel from the guide chute under the pushing of the latter metal plate, the bending motor drives the upper gear and the upper rolling wheel to rotate, the lower gear and the upper gear are meshed for transmission to rotate, so that the lower rolling wheel is driven by the driven shaft to rotate, the middle part of the segmented metal plate is bent in the annular groove of the upper rolling wheel under the extrusion action of the rectangular bending strip through the cooperation of the rectangular bending strip and the annular groove on the upper rolling wheel, and when bending degrees with different depths are needed, the height of the rectangular bending strip is adjusted only by the lifting cylinder; meanwhile, the two sides of the bent metal plate are extruded and flattened through the extrusion of the upper rolling wheel and the lower rolling wheel, and the finished metal plate is sent out through a discharging channel arranged on one side of the lower gear and one side of the upper gear, so that the use is very convenient. The invention greatly simplifies the processing steps of the hardware fitting processing, reduces the labor intensity of workers, and greatly improves the processing efficiency and the processing quality of the hardware fitting.
Drawings
Fig. 1 is a schematic structural view of a processing device for hardware fittings according to the present invention.
Fig. 2 is a schematic view of a partial structure of a cutting power mechanism according to the present invention.
Fig. 3 is a schematic partial structure of a processing device for hardware fittings according to the present invention.
Fig. 4 is an enlarged view of a portion of fig. 3 according to the present invention.
Fig. 5 is a schematic diagram illustrating a partial structure of a bending mechanism according to the present invention.
Fig. 6 is a schematic diagram of a part of a bending mechanism according to the present invention.
Fig. 7 is a schematic diagram of a part of a bending mechanism according to the present invention.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
Referring to fig. 1 to 7, the processing device for hardware fittings according to the present invention includes a frame 10, a feeding mechanism, a cutting mechanism and a bending mechanism. The frame 10 is provided with a first vertical plate 11, and the first vertical plate 11 is provided with a perforation. The cutting mechanism comprises a cutting rod 21, a cutting seat 22 and a cutting blade 23. The cutting rod 21 transversely penetrates through the perforation, the cutting seat 22 is fixedly connected with one end of the cutting rod 21, and the cutting knife 23 is horizontally arranged and detachably fixed at the bottom of the cutting seat 22. The other end of the cutting rod 21 is connected with a cutting power mechanism for driving the cutting rod to horizontally move left and right in the perforation.
A feeding seat 30 is mounted on one side surface of the first vertical plate 11, which is close to the cutting knife 23, and a longitudinal feeding groove is formed in the feeding seat 30 along the height direction. The feeding mechanism includes a discharge roller 41 rotatably mounted on the frame 10 and a pair of leveling rollers 42 arranged in parallel. The flattening roller 42 is provided above the front side of the longitudinal feed chute. One side of the frame 10 is provided with a feeding motor which is respectively connected with a discharging roller 41 and a flattening roller 42 in a belt wheel transmission manner. The rolled metal sheet is sleeved on the discharging roller 41, gradually fed out along with the rotation of the discharging roller 41, flattened when passing between the two flattening rollers 42, and then fed into the longitudinal feeding groove from the upper end of the longitudinal feeding groove.
The bending mechanism is arranged on the left side of the first vertical plate 11, and comprises a bending seat plate 50, a bending motor 51 and an upper rolling wheel 521. The bending motor 51 is fixed on the bending seat plate 50, an output hole is formed in the bending seat plate 50, and an output shaft of the bending motor 51 passes through the output hole and the end of the output shaft is connected with the upper rolling wheel 521. An upper gear 522 is further sleeved on the output shaft of the bending motor 51, and the upper gear 522 is fixedly connected with the output shaft of the bending motor 51 and is coaxially arranged with an upper rolling wheel 521. The bending seat plate 50 is rotatably provided with a driven shaft which is arranged in parallel with the conveying shaft of the bending motor 51 and below the output shaft of the bending motor 51. The driven shaft is fixedly sleeved with a lower gear 531 and a lower rolling wheel 532, and the lower gear 531 and the lower rolling wheel 532 are respectively arranged below the upper gear 522 and the upper rolling wheel 521. The upper gear 522 is in meshed driving connection with the lower gear 531. The upper scroll wheel 521 and the lower scroll wheel 532 have the same structure, and annular grooves 54 are formed in the annular walls of the upper scroll wheel 521 and the lower scroll wheel 532. Rectangular bending strips 55 are arranged between the upper annular groove 54 and the lower annular groove 54, and the height of the rectangular bending strips 55 is adjustable. The width of the rectangular bending straps 55 is adapted to the width of the annular groove 54.
A guide chute 60 is arranged between the feeding seat 30 and the bending mechanism, and the guide chute 60 comprises an integrally formed vertical section and an arc section. The upper end of the vertical section is communicated with the longitudinal feeding groove, and the lower end of the vertical section is connected with one end of the arc-shaped section. The other end of the arc section is aligned with the gap between the upper rolling wheel 521 and the lower rolling wheel 532, and the upper cover of the guide chute 60 is provided with a guide shell 61.
The cutting power mechanism includes a driving wheel 71, a driving shaft 72, a driving shaft 73, a cutting motor 74, and a gear box 75. The frame 10 is also provided with a second vertical plate 12, and the second vertical plate 12 is arranged perpendicular to the first vertical plate 11. The gear box 75 is fixed to one side of the second riser 12, and the drive wheel 71 is provided on the other side of the second riser 12. A first bevel gear 751 and a second bevel gear 752 are provided in the gear box 75, the first bevel gear 751 and the second bevel gear 752 being in meshed driving engagement. The second vertical plate 12 is provided with a shaft hole, the driving shaft 72 is penetrated in the shaft hole, and the driving shaft 72 and the driving shaft 73 are rotatably arranged on the gear box 75 through a bearing member 753. The driving shaft 72 has both ends fixedly connected to the centers of the first bevel gear 751 and the driving wheel 71, respectively, and the driving shaft 73 has one end fixedly connected to the second bevel gear 752. The cutting motor 74 is fixed to the frame 10, and the other end of the driving shaft 73 is connected to the conveying end of the cutting motor 74. An annular groove 711 is formed in the side wall of the driving wheel 71, and a recess 712 is formed by recessing the annular groove 711 toward the axial center of the driving shaft 72. The end of the cutting rod 21 is fixed with a driving block 76, the bottom of the driving block 76 is connected with a roller, the roller is arranged in the annular groove 711, and the diameter of the roller is adapted to the width of the annular groove 711. In use, the cutting motor 74 drives the second bevel gear 752 to rotate, so as to drive the first bevel gear 751 to rotate and drive the drive wheel 71 to rotate; with the rotation of the driving wheel 71, the roller rotates circularly along the annular groove 711, so that the driving block 76 can drive the cutting rod 21 to reciprocate in the perforation to form continuous cutting action.
The lower part of the longitudinal feeding groove is concavely arranged inwards to form a concave cavity, and a hard cushion block 31, a buffer column 32 and a buffer spring 33 are arranged in the concave cavity. The buffer column 32 is in a truncated cone-shaped structure, and the bottom of the buffer column 32 is fixedly connected with the bottom of the feeding seat 30. The buffer spring 33 is sleeved on the buffer column 32, and one end of the buffer spring 33 is fixedly connected with one side surface of the hard cushion block 31. The other side surface of the hard cushion block 31 is flush with the longitudinal feed groove when the buffer spring 33 is in a natural state. The cutter 23 plays a certain role in buffering the metal sheet cutting process through the hard cushion block 31, and the cut metal sheet automatically falls into the guide chute 60 under the action of gravity.
The height of the rectangular bending bar 55 is adjusted by a lifting mechanism comprising a lifting cylinder 81, a guide sleeve 83 and a guide rod 84. The lifting cylinder 81 is fixed to the bending seat plate 50 through a cylinder block 82. The two guide rods 84 are symmetrically fixed on two sides of the cylinder seat, guide sleeves 83 are sleeved on the two guide rods 84, and two ends of the guide sleeves 83 are respectively fixed with two ends of the rectangular bending strip 55. The movable end of the lifting cylinder 81 is connected with the guide sleeve 83 and can drive the guide sleeve 83 to move up and down along the length direction of the guide rod 84. The cut segmented metal plate enters between an upper rolling wheel 521 and a lower rolling wheel 532 from a guide groove 60, a bending motor 51 drives an upper gear 522 and the upper rolling wheel 521 to rotate, a lower gear 531 is meshed with the upper gear 522 to drive the lower rolling wheel 532 to rotate, a rectangular bending strip 55 is arranged below an annular groove 54 of the upper rolling wheel 521 and the top surface of the rectangular bending strip is higher than the top surface of the lower rolling wheel 532, the upper rolling wheel 521 and the lower rolling wheel 532 are respectively tangent to the segmented metal plate, the middle part of the segmented metal plate is bent into the annular groove 54 of the upper rolling wheel 521 under the extrusion action of the rectangular bending strip 55 through the cooperation of the rectangular bending strip 55, and when bending degrees with different depths are needed, the height of the rectangular bending strip 55 is only adjusted through a lifting cylinder 81; at the same time, both sides of the bent metal plate are pressed flat by the upper rolling wheel 521 and the lower rolling wheel 532, and the finished metal plate is fed out through the discharge passage 90 provided at one side of the lower gear 531 and the upper gear 522.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (2)
1. A processing device of hardware fitting, its characterized in that: the cutting mechanism comprises a frame, a feeding mechanism, a cutting mechanism and a bending mechanism, wherein a first vertical plate is arranged on the frame, a perforation is formed in the first vertical plate, the cutting mechanism comprises a cutting rod, a cutting seat and a cutting knife, the cutting rod transversely penetrates through the perforation, the cutting seat is fixedly connected with one end of the cutting rod, the cutting knife is horizontally arranged and detachably fixed at the bottom of the cutting seat, and the other end of the cutting rod is connected with a cutting power mechanism for driving the cutting mechanism to horizontally move left and right in the perforation;
a feeding seat is arranged on one side surface of the first vertical plate, which is close to the cutting knife, a longitudinal feeding groove is formed in the feeding seat, the feeding mechanism comprises a discharging roller rotatably erected on the frame and a pair of flattening rollers which are arranged in parallel, the flattening rollers are arranged above the front side of the longitudinal feeding groove, a feeding motor is arranged on one side of the frame, and the feeding motor is respectively connected with the discharging roller and the flattening roller through belt wheels in a transmission way;
the bending mechanism is arranged on the left side of the first vertical plate and comprises a bending seat plate, a bending motor and an upper rolling wheel, the bending motor is fixed on the bending seat plate, an output hole is formed in the bending seat plate, an output shaft of the bending motor penetrates through the output hole, the end part of the output shaft of the bending motor is connected with the upper rolling wheel, an upper gear is sleeved on the output shaft of the bending motor, and the upper gear is fixedly connected with the output shaft of the bending motor and is coaxially arranged with the upper rolling wheel; a driven shaft is rotatably arranged on the bending seat plate, the driven shaft is arranged in parallel with the conveying shaft of the bending motor and is arranged below the output shaft of the bending motor, a lower gear and a lower rolling wheel are fixedly sleeved on the driven shaft, the lower gear and the lower rolling wheel are respectively arranged below the upper gear and the upper rolling wheel, and the upper gear and the lower gear are in meshed transmission connection; the upper rolling wheel and the lower rolling wheel have the same structure, annular grooves are formed in the annular walls of the upper rolling wheel and the lower rolling wheel, rectangular bending strips are arranged between the upper annular groove and the lower annular groove, the heights of the rectangular bending strips are adjustable, and the widths of the rectangular bending strips are matched with the widths of the annular grooves;
a guide groove is arranged between the feeding seat and the bending mechanism, the guide groove comprises an integrally formed vertical section and an arc section, the upper end of the vertical section is communicated with the longitudinal feeding groove, the lower end of the vertical section is connected with one end of the arc section, the other end of the arc section is aligned with a gap between the upper rolling wheel and the lower rolling wheel, and a guide shell cover is arranged on the guide groove;
the cutting power mechanism comprises a driving wheel, a driving shaft, a cutting motor and a gear box, wherein a second vertical plate is further arranged on the frame, the second vertical plate is perpendicular to the first vertical plate, the gear box is fixed on one side of the second vertical plate, the driving wheel is arranged on the other side of the second vertical plate, a first conical gear and a second conical gear are arranged in the gear box, the first conical gear and the second conical gear are in meshed transmission connection, a shaft hole is formed in the second vertical plate, the driving shaft penetrates through the shaft hole, the driving shaft and the driving shaft are rotatably erected on the gear box through bearing pieces, two ends of the driving shaft are fixedly connected with the centers of the first conical gear and the driving wheel respectively, one end of the driving shaft is fixedly connected with the second conical gear, the cutting motor is fixed on the frame, and the other end of the driving shaft is connected with the conveying end of the cutting motor; an annular groove is formed in the side wall of the driving wheel, one side of the annular groove is recessed towards the axis of the driving shaft to form a notch, the end part of the cutting rod is fixedly provided with a driving block, the bottom of the driving block is connected with a roller, the roller is arranged in the annular groove, and the diameter of the roller is matched with the width of the annular groove;
the height of the rectangular bending strip is adjusted through the lifting mechanism, the lifting mechanism comprises lifting cylinders, guide sleeves and guide rods, the lifting cylinders are fixed on the bending seat plate through cylinder seats, the guide rods are symmetrically fixed on two sides of the cylinder seats, the guide sleeves are sleeved on the two guide rods, two ends of the guide sleeves are respectively fixed with two ends of the rectangular bending strip, and movable ends of the lifting cylinders are connected with the guide sleeves and can drive the guide sleeves to move up and down along the length direction of the guide rods.
2. The hardware fitting machining device according to claim 1, wherein: the lower part of vertical feed chute inwards concave establishes and forms the cavity, is equipped with stereoplasm cushion, buffer post and buffer spring in the cavity, and buffer post is round platform shape structure, and buffer post's bottom links to each other with the bottom of pay-off seat is fixed, and buffer spring cover is located on the buffer post, and buffer spring's one end links to each other with stereoplasm cushion's one side is fixed, and buffer spring is the other side of stereoplasm cushion and vertical feed chute looks parallel and level when natural state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710990100.7A CN107598576B (en) | 2017-10-23 | 2017-10-23 | Processing device for hardware fittings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710990100.7A CN107598576B (en) | 2017-10-23 | 2017-10-23 | Processing device for hardware fittings |
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| Publication Number | Publication Date |
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| CN107598576A CN107598576A (en) | 2018-01-19 |
| CN107598576B true CN107598576B (en) | 2023-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710990100.7A Active CN107598576B (en) | 2017-10-23 | 2017-10-23 | Processing device for hardware fittings |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108857440A (en) * | 2018-07-31 | 2018-11-23 | 武汉铁盾民防工程有限公司 | A kind of oil network cutter device |
| CN109623022B (en) * | 2018-12-25 | 2020-06-09 | 嵊州市开丰纺织机械有限公司 | Cutting machine is used in hardware fitting production |
| CN112247588A (en) * | 2020-10-13 | 2021-01-22 | 高鹏飞 | Cutting device for light steel building roof board |
| CN112247573A (en) * | 2020-10-13 | 2021-01-22 | 高鹏飞 | Cutting method of light steel building roof board |
| CN116117884B (en) * | 2023-04-14 | 2023-06-27 | 济南正恒聚氨酯材料有限公司 | Polyurethane board production cutting device |
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| KR20010061705A (en) * | 1999-12-28 | 2001-07-07 | 박태업 | A punching and cutting apparatus |
| CN103786024A (en) * | 2012-10-29 | 2014-05-14 | 浙江大学 | Fully-automatic advertising logo bending machine |
| CN204430761U (en) * | 2015-01-31 | 2015-07-01 | 河北东磊机械科技有限公司 | A kind of roll bending is opened straight snips and is cut plasma cutting device |
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