CN107597986B - The close plate lock seaming machine of spiral shell controls detection system - Google Patents
The close plate lock seaming machine of spiral shell controls detection system Download PDFInfo
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- CN107597986B CN107597986B CN201710800906.5A CN201710800906A CN107597986B CN 107597986 B CN107597986 B CN 107597986B CN 201710800906 A CN201710800906 A CN 201710800906A CN 107597986 B CN107597986 B CN 107597986B
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Abstract
The present invention discloses a kind of close plate lock seaming machine control detection system of spiral shell, tube chamber welds with base is at the binder discharge position of lock seaming machine fuselage, fixed bracket and braced frame on pedestal, end cap, which is fixed with, on fixed bracket compresses detection sensor, sensor-triggered bar is equipped in braced frame, the fixed frizzen idler wheel in one end of sensor-triggered bar, tension spring is cased on sensor-triggered bar, and tension spring is located in braced frame, the other end face end cap of sensor-triggered bar compresses detection sensor, and the upper end of braced frame is fixed with end cap and lacks material detection sensor；End cap lacks on material detection sensor detection filter tank whether have end cap, and control signal is sent when there is end cap, and end cap lacks material measure loop conducting, and lock seaming machine enters riveting in next step and compresses operation；End cap compresses whether detection sensor detection end cap compresses in place, and riveting finishing control signal is issued when compressing in place, and end cap rivets measure loop and connects, and lock seaming machine enters subsequent work state.
Description
Technical field
The present invention relates to spiral shell close plate riveting technology fields, more particularly to a kind of close plate riveting of spiral shell for being exclusively used in cleaner product
Conjunction machine controls detection system.
Background technique
The close plate lock seaming machine of spiral shell is that a kind of double-station is automobile-used or the close panel filter special riveting machine of machine spiral shell, it is by filter
Tank body, filter core and the close plate of spiral shell (the band close hole end cap of spiral shell) are rotated respectively by machine turntable and manipulator and are transmitted to riveting station, in gas
Cylinder effect under, by riveting and increasing pressure maintaining, after the built-in filter core tank body of filter and end cap are pressed molding, using manipulator into
Discharging and detection, into next procedure conveying production line and other attachment integrators.
The automation degree of equipment is high, and rhythm of production is very fast, and overall output per manshift is up to thousands of, while lock seaming machine is to entire raw
Producing line plays key effect of forming a connecting link, and tank body, filter core and end cap will form product, therefore this device product by accurate riveting
Control detection, it is closely linked to the entire production line progress.
In daily production, lock seaming machine control requires to need very precisely to stablize, and wherein the close end cover rivet of spiral shell is connected to two key portions
Position detection: 1, tank body end cap whether feeding in place, 2, tank body end cap riveting whether reach a standard, then sensed respectively by respective special photoelectric
Device detection.But during the work time, this two significant points cause to sense since equipment caulking part bit space is narrow and shakes
Device detect failure, will appear often end-cover-free riveting and have end cap rivet abnormal quality the problems such as, product testing accuracy it is low and
Error rate is big, brings certain influence to normal production.
Summary of the invention
The present invention is in view of the problems of the existing technology and insufficient, provides a kind of close plate lock seaming machine control detection system of spiral shell,
Yield/quality accuracy rate of lock seaming machine is improved, production efficiency is improved, provides reliable guarantee to reduce failure rate.
The present invention is to solve above-mentioned technical problem by following technical proposals:
The present invention provides a kind of close plate lock seaming machine control detection system of spiral shell, it is characterized in that comprising a pedestal, one fix
Bracket, a braced frame, a sensor-triggered bar, a frizzen idler wheel, a tension spring, one lack material detection sensing containing end cap
The end cap of device lacks material measure loop and one and compresses the end cap riveting measure loop of detection sensor containing end cap；
The tube chamber welds with base is fixed with the fixation bracket and the branch at the binder discharge position of lock seaming machine fuselage on the pedestal
Support frame frame is fixed with the end cap on the fixation bracket and compresses detection sensor, is equipped with the sensor-triggered in the braced frame
Bar, one end of the sensor-triggered bar are fixed with the frizzen idler wheel, and the tension spring is arranged on the sensor-triggered bar, and
The tension spring is located in the braced frame, and the other end face of the sensor-triggered bar end cap compresses detection sensor, should
The upper end of braced frame is fixed with the end cap and lacks material detection sensor；
The end cap lacks material detection sensor for detecting whether have end cap on filter tank, and when having detected end cap
A control signal is sent, which lacks material measure loop conducting, which enters riveting in next step and compress operation；
The end cap compresses detection sensor for detecting whether end cap compresses in place, and a riveting is issued when compressing in place
Finishing control signal, the end cap rivet measure loop and connect, which enters subsequent work state.
Preferably, the center line that the end cap compresses detection sensor is overlapped with the center line of the sensor-triggered bar.
Preferably, it further includes first time relay, the first control relay and the second control that the end cap, which lacks material measure loop,
Relay processed, the normally opened contact with delay function, end cap of the first time relay lack material detection sensor, second control
The coil of the normally-closed contact of relay processed and the first control relay accesses power supply after being successively connected in series, the first control relay
The normally opened contact of the normally opened contact of device and the first time relay is in parallel self-insurance.
Preferably, it further includes buzzer that the end cap, which lacks material measure loop, the first time relay with delay function
Normally opened contact, the normally-closed contact of the first control relay and the buzzer access power supply after being connected in series.
Preferably, end cap riveting measure loop further includes second time relay, third control relay and the 4th control
Relay processed, the end cap compress detection sensor, the normally opened contact of the second control relay, the third and control the normal of relay
Open contact, the normally-closed contact with delay function of second time relay, the 4th control relay coil be connected in series after
Power supply is accessed, the normally opened contact of the 4th control relay is parallel to the end cap and compresses detection sensor and third control relay
The both ends of the normally opened contact of device.
Preferably, the upper end setting of the braced frame, there are two transverse slat, which lacks material detection sensor and passes through locking screw
Mother is fixed between two transverse slats.
Preferably, it is fibre optical sensor that the end cap, which lacks material detection sensor,.
Preferably, it is photoelectric sensor that the end cap, which compresses detection sensor,.
On the basis of common knowledge of the art, above-mentioned each optimum condition, can any combination to get each preferable reality of the present invention
Example.
The positive effect of the present invention is that:
1, the present invention guarantees lock seaming machine when riveting beginning, lacks material detection sensor using end cap, whether detection end cap arrives
Position, has end cap then to start to work, and end-cover-free is then out of service, has prevented slack tank riveting and has generated waste product and waste material phenomena.
2, the present invention guarantees lock seaming machine after riveting, compresses detection sensor using end cap, detects filter tank
In place whether with end cap riveting precision, qualified products discharging enters next procedure, and substandard product equipment prevents autostop
Fine work defective product loads in mixture together on production line.
3, end cap workpiece is lacked material detection by installing and using by the control detection system, end cap riveting compresses detection two
Big function and protecting is closely connected, and works in coordination, accurate to control, and achieves noticeable achievement, and product quality greatly improves, and eliminates at one stroke previous
Drawback operates normally equipment, reduction failure rate and raising production efficiency play positive effect.
Detailed description of the invention
Fig. 1 is that the lock seaming machine of present pre-ferred embodiments controls the structural schematic diagram of detection system (when detection is without material).
Fig. 2 is that the lock seaming machine of present pre-ferred embodiments controls the structural schematic diagram of detection system (when detection has material).
Fig. 3 is that the lock seaming machine of present pre-ferred embodiments controls the structural schematic diagram of detection system (when decline binder).
Fig. 4 is that the lock seaming machine of present pre-ferred embodiments controls the structural schematic diagram of detection system (when rising discharging).
Fig. 5 is that the lock seaming machine of present pre-ferred embodiments controls the electrical schematic diagram of detection system.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
Every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
As shown in Figs. 1-5, the present embodiment provides a kind of close plate lock seaming machines of spiral shell to control detection system comprising a pedestal 1, one
Fixed bracket 2, a braced frame 3, a sensor-triggered bar 4, a frizzen idler wheel 5, a tension spring 6, one are lacked containing end cap
Expect that the end cap of detection sensor 7 lacks material measure loop and an end cap containing end cap compression detection sensor 8 rivets measure loop,
Wherein, which is iron plate, and it is fibre optical sensor which, which lacks material detection sensor 7, which compresses detection sensor 8 and be
Photoelectric sensor.
The pedestal 1 is welded at the binder discharge position of lock seaming machine fuselage, and 2 He of fixation bracket is fixed on the pedestal 1
The braced frame 3 is fixed with the end cap on the fixation bracket 2 and compresses detection sensor 8, is equipped with the biography in the braced frame 3
Sensor frizzen 4, one end of the sensor-triggered bar 4 are fixed with the frizzen idler wheel 5, are arranged on the sensor-triggered bar 4
The tension spring 6, and the tension spring 6 is located in the braced frame 3, the other end face of the sensor-triggered bar 4 end cap
Detection sensor 8 is compressed, the center line which compresses detection sensor 8 is overlapped with the center line of the sensor-triggered bar 4, should
There are two transverse slat, which lacks material detection sensor 7 and is fixed on this two by locking nut 9 for the upper end setting of braced frame 3
Between transverse slat.
Moreover, seeing Fig. 5, it further includes first time relay KT1, the first control relay which, which lacks material measure loop,
KA4, the second control relay KA5 and buzzer HL7, the normally opened contact with delay function of first time relay KT1 are somebody's turn to do
End cap lacks the line of material detection sensor SQ8, the normally-closed contact of second control relay KA5 and first control relay KA4
Circle accesses power supply after being successively connected in series, and normally opened contact and the first time relay KT1's of first control relay KA4 is normal
It opens contact to be in parallel self-insurance, the normally opened contact with delay function of first time relay KT1, the first control relay
The normally-closed contact of KA4 and buzzer HL7 access power supply after being connected in series.
End cap riveting measure loop further includes the second time relay KT5, the third control of control relay KA6 and the 4th
Relay KA9, the end cap compress detection sensor SQ9, this second control relay KA5 normally opened contact, the third control after
The normally opened contact of electric appliance KA6, the normally-closed contact with delay function of second time relay KT5, the 4th control relay
The coil of KA9 accesses power supply after being connected in series, the normally opened contact parallel connection self-insurance of the 4th control relay KA9 is compressed in the end cap to be examined
Survey the both ends of the normally opened contact of sensor SQ9 and third control relay KA6.
Lower mask body introduces the working principle of the control detection system:
When lock seaming machine is started to work, filter tank 12 and filter core are rotated to device tank bottom seat 11 by lock seaming machine turntable
To be riveted at riveting etc., at this moment due to end-cover-free on filter tank 12, end cap lacks material detection sensor 7 (i.e. SQ8) and detects
Without material, end cap lacks material detection sensor 7 and issues without control signal at this time, and lock seaming machine is in halted state without riveting, together
When buzzer HL7 issue sound, notify operative employee hasten end cap benefit be placed on filter tank 12 (see Fig. 1).
When end cap 13 is placed on filter tank 12, end cap lacks material detection sensor 7 and detects end cap feeding (light in place
Fibre due to being radiation, detecting distance can optically focused be adjusted within 3 millimeters), end cap lacks material detection sensor 7 and issues control at this time
Signal, lock seaming machine, which quickly enters riveting in next step and compresses, to be prepared, and the control that having reached electrical detection has material work to stop without material is wanted
It asks (see Fig. 2).
After end cap 13, which lacks material detection sensor 7 by end cap, to be detected, the decline of cylinder compression bar 14 compresses and carries out pressurization guarantor
Pressure, end cap 13 move down impermeable riveting on filter tank 12, and end cap 13 moves down in place, while bruising frizzen idler wheel 5, sensing
Device frizzen 4 compresses the generation of tension spring 6 and moves to left, and the other end triggering end cap of sensor-triggered bar 4 compresses detection sensor 8
(i.e. SQ9) (sensitivity can adjust within 3 millimeters), end cap compresses detection sensor 8 and issues riveting finishing control signal at this time,
Lock seaming machine enters subsequent work state, has accomplished that electrical detection end cap riveting quality is up to standard, certified products continues to discharge, and defective product stops immediately
Control only requires (see Fig. 3).
After the riveting of end cap 13, which compresses detection sensor 8 by end cap, to be detected, lock seaming machine unloading manipulator decline, electromagnetism is inhaled
Disk 15 will rivet qualified filter tank and firmly be sucked, and move up on the dynamic investment product production line of rotation, and production enters benign cycle
Reliable and stable state (see Fig. 4).
After improving, the close plate riveted tank body of spiral shell and end cap workpiece continuously pass through detection system, frequent triggering end
Lid lacks material detection sensor 7, and the end face that end cap compresses detection sensor 8 is constantly contacted by riveting work, finally issues correct
Signal carries out effective monitoring to equipment, when by previous equipment automatic running, has failure when detecting signal, and it is exhausted now to become detection control
To accurate.Missing inspection miss detection when eliminating product input and output material, to guarantee the not examined error of product yield and quality and shadow
Ring production.
End cap lacks material measure loop 401:(and sees Fig. 5)
When double-station lock seaming machine is when riveting end cap, turntable is rotated in place, and is delayed and is attracted by time relay KT1,
The normally opened contact and end cap of time relay KT1 lacks material detection sensor SQ8 concatenation and self-insurance, then normally closed with relay KA5
Contact seals in, and connects the coil of relay KA4, and composition end cap lacks material measure loop.The normally opened contact of time relay KT1 and after
The normally-closed contact of electric appliance KA4 seals in, and connects buzzer HL7, forms and lacks material controlling alarm circuit.
When turntable is rotated in place, time relay KT1 delay is attracted, and 1) if riveting station end-cover-free, end cap lacks material detection
Sensor SQ8 is not triggered, and can't detect end cap will not generate output signal, while lock seaming machine is in automatic work halted state,
At this moment lack material alarm buzzer HL7 obtain it is electric, issue the default alarm signal of end cap, remind operative employee hasten end cap feed supplement restore fortune
Row；If 2) riveting station has end cap, end cap lacks material detection sensor SQ8 triggering, detects end cap and issue output signal, at this moment
Control relay KA4 obtains electric actuation, generates decline riveting signal, controls compaction solenoid valve YV1, YV2 work once electrified, pass through workpiece
Lack material detection, met end cap can rivet, end-cover-free do not rivet control require, end cap lack material detection control loop, prevent
Yield/the quality Control generated before riveting.
End cap riveting measure loop 402:(is shown in Fig. 5)
In order to detect qualified product, other than product charging detection, also increase position detection, end cap after end cap riveting
The normally-closed contact for compressing detection sensor SQ9 and control relay KA5, KA6 normally opened contact, time relay KT5 seals in, and connects
Control relay KA9, composition riveting detection control loop.
When end cover rivet binding beam, decline triggering end cap compresses detection sensor SQ9, at this moment workpiece riveting end cycle control
The normally opened contact of relay KA5, the normally opened contact of limit control relay KA6 after discharging, discharging rise time relay KT5's is normal
Closed contact seals in the coil for connecting control relay KA9, and control relay KA9 obtains electric actuation, and generating riveting terminates decline discharging
Signal, discharging decline solenoid valve YV4-A work once electrified.Detection and localization is riveted to end cap in this way, avoid end cap do not rivet it is qualified,
Still it is transferred to the disadvantage of next procedure.It is detected by compacted position, ensure that end cap riveting quality reaches a standard, certified products discharging substandard products wait for
Material control requires, and riveting detection control loop product differentiation control problem occurs after solving riveting.
Lock seaming machine of the present invention controls detection system, has carried out electric-mechanic control system multiple control measure to lock seaming machine.Product into
Expect in electrical control, signal and relevant control link are detected using scarce material, is in reliable and stable state before making product riveting.Simultaneously
In product discharge electrical control, detected using riveting location and discharged discharging double control link, is in after making production
Accurate state, so, which controls detection system to product yield and quality is improved, and reduces equipment fault and production
Cost effectiveness is significant.
Although specific embodiments of the present invention have been described above, it will be appreciated by those of skill in the art that these
It is merely illustrative of, protection scope of the present invention is defined by the appended claims.Those skilled in the art is not carrying on the back
Under the premise of from the principle and substance of the present invention, many changes and modifications may be made, but these are changed
Protection scope of the present invention is each fallen with modification.
Claims (6)
1. a kind of close plate lock seaming machine of spiral shell controls detection system, which is characterized in that it includes a pedestal, a fixed bracket, a support
Frame, a sensor-triggered bar, a frizzen idler wheel, a tension spring, an end cap for lacking material detection sensor containing end cap lack
Expect that measure loop and one compresses the end cap riveting measure loop of detection sensor containing end cap；
The tube chamber welds with base is fixed with the fixation bracket and the support frame at the binder discharge position of lock seaming machine fuselage on the pedestal
Frame is fixed with the end cap on the fixation bracket and compresses detection sensor, is equipped with the sensor-triggered bar in the braced frame, should
One end of sensor-triggered bar is fixed with the frizzen idler wheel, the tension spring is arranged on the sensor-triggered bar, and this rises
Power spring is located in the braced frame, and the other end face of the sensor-triggered bar end cap compresses detection sensor, the support
The upper end of frame is fixed with the end cap and lacks material detection sensor；
The end cap lacks material detection sensor for detecting whether have end cap on filter tank, and the transmission when having detected end cap
One control signal, the end cap lack material measure loop conducting, which enters riveting in next step and compress operation；
The end cap compresses detection sensor for detecting whether end cap compresses in place, and one riveting of sending terminates when compressing in place
Signal is controlled, which rivets measure loop and connect, which enters subsequent work state；
It further includes first time relay, the first control relay and the second control relay that the end cap, which lacks material measure loop, is somebody's turn to do
The normally opened contact with delay function of first time relay, the end cap lack material detection sensor, the second control relay
The coil of normally-closed contact and the first control relay accesses power supply after being successively connected in series, the normally opened touching of the first control relay
The normally opened contact of point and the first time relay is in parallel；
End cap riveting measure loop further includes second time relay, third control relay and the 4th control relay, is somebody's turn to do
End cap compress detection sensor, the normally opened contact of the second control relay, third control relay normally opened contact, this
The normally-closed contact with delay function of two time relays, the 4th coil for controlling relay access power supply after being connected in series, should
The normally opened contact of 4th control relay is parallel to the normally opened touching that the end cap compresses detection sensor and third control relay
The both ends of point.
2. the close plate lock seaming machine of spiral shell as described in claim 1 controls detection system, which is characterized in that the end cap compresses detection sensing
The center line of device is overlapped with the center line of the sensor-triggered bar.
3. the close plate lock seaming machine of spiral shell as described in claim 1 controls detection system, which is characterized in that the end cap lacks material measure loop
It further include buzzer, the normally closed touching of the normally opened contact with delay function of the first time relay, the first control relay
Point accesses power supply after being connected in series with the buzzer.
4. the close plate lock seaming machine of spiral shell as described in claim 1 controls detection system, which is characterized in that the upper end of the braced frame is set
It sets there are two transverse slat, which lacks material detection sensor and be fixed between two transverse slats by locking nut.
5. the close plate lock seaming machine of spiral shell as described in claim 1 controls detection system, which is characterized in that the end cap lacks material detection sensing
Device is fibre optical sensor.
6. the close plate lock seaming machine of spiral shell as described in claim 1 controls detection system, which is characterized in that the end cap compresses detection sensing
Device is photoelectric sensor.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710800906.5A CN107597986B (en) | 2017-09-07 | 2017-09-07 | The close plate lock seaming machine of spiral shell controls detection system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710800906.5A CN107597986B (en) | 2017-09-07 | 2017-09-07 | The close plate lock seaming machine of spiral shell controls detection system |
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| CN107597986B true CN107597986B (en) | 2019-03-12 |
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Also Published As
| Publication number | Publication date |
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| CN107597986A (en) | 2018-01-19 |
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