CN107597306B - A kind of abrading-ball crushing automatic control system based on image analysis - Google Patents
A kind of abrading-ball crushing automatic control system based on image analysis Download PDFInfo
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- CN107597306B CN107597306B CN201711092033.3A CN201711092033A CN107597306B CN 107597306 B CN107597306 B CN 107597306B CN 201711092033 A CN201711092033 A CN 201711092033A CN 107597306 B CN107597306 B CN 107597306B
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- 238000010191 image analysis Methods 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 50
- 238000010298 pulverizing process Methods 0.000 claims abstract description 34
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 238000009434 installation Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 11
- 238000000034 method Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000035939 shock Effects 0.000 description 2
- 239000012491 analyte Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Disintegrating Or Milling (AREA)
- Crushing And Grinding (AREA)
Abstract
The invention discloses a kind of, and the abrading-ball based on image analysis crushes automatic control system, comprising: pulverizing unit, detection unit, picking unit, control unit；Pulverizing unit is for placing abrading-ball and material to be comminuted；Detection unit is used to obtain the average-size of material to be comminuted；Picking unit is used to replace the abrading-ball type in pulverizing unit；Control unit obtains the average-size of material to be comminuted in pulverizing unit by detection unit, and instructs control picking unit movement according to the size relation of above-mentioned average-size and pre-set dimension.The present invention is by treating finely dividing and configure specific abrading-ball for comminution of material size, the material to be comminuted of size in the abrading-ball and n of each volume is sufficiently mixed to be hit, it improves the specific aim crushed and improves the working efficiency of this system to guarantee the crushing effect of material to be comminuted.
Description
Technical field
The present invention relates to automation crushing system technical fields more particularly to a kind of abrading-ball based on image analysis to crush certainly
Dynamic networked control systems.
Background technique
Ball mill is the important equipment crushed again after material is broken.Ball mill be usually by horizontal staving,
Input and output material hollow shaft and mill first class sections composition, staving are long cylinder, and bucket is provided with abrasive body, and staving is manufactured using steel plate,
It is fixed by steel liner plate and staving, abrasive body is generally steel ball, and is fitted into bucket by different-diameter and certain proportion；In reality
In the operating process of border, material by feeding of ball mill end hollow shaft be packed into staving in, when ball mill staving rotation when, abrasive body by
In inertia, centrifugal force effect and the effect of frictional force, it is attached to it on staving liner plate and is taken away by staving, it is certain when being brought to
When height, due to itself gravity and left, the grinding body image projectile of whereabouts is equally intracorporal to powder by bucket
Broken material is smashed.With the lengthening of the working time of ball mill, boring size to be comminuted constantly reduces, recycle at this time compared with
The abrading-ball of large radius crushes it, and crushing effect is poor, not only wastes the working time, but also reduce working efficiency.
Summary of the invention
Technical problems based on background technology, the invention proposes a kind of, and the abrading-ball based on image analysis crushes automatically
Networked control systems.
Abrading-ball proposed by the present invention based on image analysis crushes automatic control system, comprising: pulverizing unit, detection are single
Member, picking unit, control unit；
Pulverizing unit, for placing abrading-ball and material to be comminuted；
Detection unit is obtained for acquiring the image information of material to be comminuted in pulverizing unit, and based on above-mentioned image information
The average-size of the material to be comminuted out；
Picking unit, for replacing the abrading-ball type in pulverizing unit according to the instruction action of control unit；
Control unit is communicated to connect with detection unit, picking unit；
Control unit obtains the average-size of material to be comminuted in pulverizing unit by detection unit, and according to above-mentioned average
The instruction control picking unit movement of the size relation of size and pre-set dimension.
Preferably, n pre-set dimension A is stored in control unit1、A2、A3……An, A1>A2>A3>……>An, n >=2；
The abrading-ball of n type is correspondingly arranged on above-mentioned n pre-set dimension, the radius of the abrading-ball of n type is followed successively by R1、
R2、R3……Rn, R1>R2>R3>……>Rn；
Control unit obtains the average-size B of material to be comminuted in pulverizing unit by detection unit, as B < AjWhen, control
Unit instruction control picking unit movement, takes out the abrading-ball in pulverizing unit, and the mill of j-th of type is put into pulverizing unit
Ball；Wherein, 1≤j≤n.
Preferably, the detection unit includes multiple acquisition modules, and the installation site of multiple acquisition modules is all different, and
Any one acquisition module includes at least an acquisition submodule.
Preferably, the acquisition submodule uses high-definition camera instrument.
Preferably, the picking unit includes the first handling module, the second handling module, storage module；
First handling module is used to the abrading-ball in pulverizing unit being moved to storage module；
Second handling module is for the abrading-ball in storage module to be moved in pulverizing unit；
Storage module is for storing different types of abrading-ball.
Preferably, first handling module and the second handling module are all made of manipulator.
Abrading-ball proposed by the present invention based on image analysis crushes automatic control system, the real-time detection in crushing process
The average-size of material to be comminuted selects different types of abrading-ball to carry out shock crushing with it, comprehensively further according to its average-size
Improve the crushing effect for treating comminution of material.In the actual operation process, it is preset with n kind size for material to be comminuted, and be arranged
There are dimensional fits in the abrading-ball and above-mentioned n of n kind volume, when the average-size arrival preset value of material to be comminuted, that is, takes out
The abrading-ball ground, be changed to the matched abrading-ball of pre-set dimension, by treating finely dividing and match for comminution of material size
Specific abrading-ball is set, the material to be comminuted of size in the abrading-ball and n of each volume is sufficiently mixed and is hit, improves and crushes
Specific aim improve the working efficiency of this system to guarantee the crushing effect of material to be comminuted.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of abrading-ball crushing automatic control system based on image analysis.
Specific embodiment
As shown in FIG. 1, FIG. 1 is a kind of abrading-ball crushing automatic control systems based on image analysis proposed by the present invention.
Referring to Fig.1, the abrading-ball proposed by the present invention based on image analysis crushes automatic control system, comprising: crushes single
Member, detection unit, picking unit, control unit；
Pulverizing unit, for placing abrading-ball and material to be comminuted；
Detection unit is obtained for acquiring the image information of material to be comminuted in pulverizing unit, and based on above-mentioned image information
The average-size of the material to be comminuted out；
Picking unit, for replacing the abrading-ball type in pulverizing unit according to the instruction action of control unit；
Control unit is communicated to connect with detection unit, picking unit；
Control unit obtains the average-size of material to be comminuted in pulverizing unit by detection unit, and according to above-mentioned average
The instruction control picking unit movement of the size relation of size and pre-set dimension.
By this system, the difference of material to be comminuted can be judged according to the image information of material to be comminuted in pulverizing unit
State, so according to its different conditions be its select different sizes abrading-ball, improve abrading-ball hit and crush be directed to
The crushing effect of material to be comminuted is improved on the basis of property.
N pre-set dimension A is stored in present embodiment, in control unit1、A2、A3……An, A1>A2>A3>……>An,
n≥2；
The abrading-ball of n type is correspondingly arranged on above-mentioned n pre-set dimension, the radius of the abrading-ball of n type is followed successively by R1、
R2、R3……Rn, R1>R2>R3>……>Rn；It is correspondingly arranged on the abrading-ball of n type according to n pre-set dimension, makes material to be comminuted
Material targetedly can be hit and be crushed under the action of the abrading-ball of different volumes, it is made to keep accurate fineness, be improved
The grinding efficiency of the abrading-ball of each type；
Control unit obtains the average-size B of material to be comminuted in pulverizing unit by detection unit, as B < AjWhen, show
Less than j-th size of the actual size of material to be comminuted needs replacing body at this time to improve the crushing effect for treating comminution of material
The smaller abrading-ball of product treats comminution of material and is hit and crushed, and the control picking unit movement of control unit instruction at this time is taken out
Abrading-ball in pulverizing unit, and it is put into pulverizing unit the abrading-ball of j-th of type, utilize smaller j-th of the type of volume
Abrading-ball is treated comminution of material and is targetedly ground, and the crushing effect for treating comminution of material is improved；Wherein, 1≤j≤n.
In further carrying out example, the detection unit includes multiple acquisition modules, the installation position of multiple acquisition modules
It sets and is all different, multiple acquisition modules can acquire the size of material to be comminuted from different location different angle, not only ensure that and adopt
The accuracy of collection and comprehensive, and its average-size can be calculated for detection unit and provided accurately with reference to basis；And any one
Acquisition module includes at least an acquisition submodule, may further ensure that image information collecting using multiple acquisition submodules
Comprehensive and accuracy, the acquisition submodule use high-definition camera instrument, are conducive to the acquisition quality for improving image information, mention
The precision of high analyte.
In further carrying out example, the picking unit includes the first handling module, the second handling module, storage mould
Block；
First handling module is used to the abrading-ball in pulverizing unit being moved to storage module；
Second handling module is for the abrading-ball in storage module to be moved in pulverizing unit；
Storage module is for storing different types of abrading-ball.
Further, first handling module and the second handling module are all made of manipulator, are grabbed using manipulator
Extract operation can not only improve the precision of operation, and can be improved the efficiency of operation, time delay when avoiding manual operation, easily
Mistake.
The abrading-ball based on image analysis that present embodiment proposes crushes automatic control system, in crushing process in real time
The average-size for detecting material to be comminuted selects different types of abrading-ball to carry out shock crushing with it further according to its average-size,
The crushing effect for treating comminution of material is improved comprehensively.In the actual operation process, it is preset with n kind size for material to be comminuted, and
Dimensional fits in the abrading-ball and above-mentioned n of n kind volume are provided with, when the average-size arrival preset value of material to be comminuted, that is, are taken out
The abrading-ball ground, be changed to the matched abrading-ball of pre-set dimension, by the fine division for treating comminution of material size
And specific abrading-ball is configured, it is sufficiently mixed the material to be comminuted of size in the abrading-ball and n of each volume and is hit, improved
The specific aim of crushing improves the working efficiency of this system to guarantee the crushing effect of material to be comminuted.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (5)
1. a kind of abrading-ball based on image analysis crushes automatic control system characterized by comprising pulverizing unit, detection
Unit, picking unit, control unit；
Pulverizing unit, for placing abrading-ball and material to be comminuted；
Detection unit obtains institute for acquiring the image information of material to be comminuted in pulverizing unit, and based on above-mentioned image information
State the average-size of material to be comminuted；
Picking unit, for replacing the abrading-ball type in pulverizing unit according to the instruction action of control unit；
Control unit is communicated to connect with detection unit, picking unit；
Control unit obtains the average-size of material to be comminuted in pulverizing unit by detection unit, and according to above-mentioned average-size
With the size relation instruction control picking unit movement of pre-set dimension；
N pre-set dimension A is stored in control unit1、A2、A3……An, A1>A2>A3>……>An, n >=2；
The abrading-ball of n type is correspondingly arranged on above-mentioned n pre-set dimension, the radius of the abrading-ball of n type is followed successively by R1、R2、
R3……Rn, R1>R2>R3>……>Rn；
Control unit obtains the average-size B of material to be comminuted in pulverizing unit by detection unit, as B < AjWhen, control unit
Instruction control picking unit movement, takes out the abrading-ball in pulverizing unit, and the abrading-ball of j-th of type is put into pulverizing unit；
Wherein, 1≤j≤n.
2. the abrading-ball of image analysis according to claim 1 crushes automatic control system, which is characterized in that the detection
Unit includes multiple acquisition modules, and the installation site of multiple acquisition modules is all different, and any one acquisition module includes at least
One acquisition submodule.
3. the abrading-ball of image analysis according to claim 2 crushes automatic control system, which is characterized in that described adopts
Collect submodule and uses high-definition camera instrument.
4. the abrading-ball of image analysis according to claim 1 crushes automatic control system, which is characterized in that the crawl
Unit includes the first handling module, the second handling module, storage module；
First handling module is used to the abrading-ball in pulverizing unit being moved to storage module；
Second handling module is for the abrading-ball in storage module to be moved in pulverizing unit；
Storage module is for storing different types of abrading-ball.
5. the abrading-ball of image analysis according to claim 4 crushes automatic control system, which is characterized in that described first
Handling module and the second handling module are all made of manipulator.
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| CN201711092033.3A CN107597306B (en) | 2017-11-08 | 2017-11-08 | A kind of abrading-ball crushing automatic control system based on image analysis |
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| CN201711092033.3A CN107597306B (en) | 2017-11-08 | 2017-11-08 | A kind of abrading-ball crushing automatic control system based on image analysis |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110252504B (en) * | 2019-03-25 | 2020-03-03 | 泰州三凯工程技术有限公司 | Follow-up control system based on signal acquisition |
| CN112275397A (en) * | 2020-11-03 | 2021-01-29 | 东莞市华汇精密机械有限公司 | Double dynamical no screen cloth intelligence nanometer sand mill |
| CN114054167B (en) * | 2021-10-11 | 2023-05-16 | 深圳市中金岭南有色金属股份有限公司凡口铅锌矿 | Automatic adding method and system of grinding body and terminal equipment |
| CN115369240A (en) * | 2022-08-08 | 2022-11-22 | 北京科技大学 | Automatic control system and method for effectively improving pelletizing efficiency of iron ore powder pellets |
| CN117021417B (en) * | 2023-08-22 | 2024-03-29 | 河北泽源橡胶制品有限公司 | Rubber crushing and decomposing control method and system thereof |
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Effective date of registration: 20240611 Address after: 068250 Xiao Ying Xiang Er Dao Gou men Cun, Luanping county, Chengde City, Hebei Province Patentee after: Luanping baolanzhong Mining Co.,Ltd. Country or region after: China Address before: 244000 Zhuyuan New Village, Tongshan Town, Suburb of Tongling City, Anhui Province Patentee before: TONGLING MINGCHENG CASTING Co.,Ltd. Country or region before: China |