CN107576668A - A kind of CCD on-line detecting systems and method - Google Patents
A kind of CCD on-line detecting systems and method Download PDFInfo
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- CN107576668A CN107576668A CN201710743226.4A CN201710743226A CN107576668A CN 107576668 A CN107576668 A CN 107576668A CN 201710743226 A CN201710743226 A CN 201710743226A CN 107576668 A CN107576668 A CN 107576668A
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Abstract
The invention discloses a kind of CCD on-line detecting systems, including substrate, CCD-detector, the first deflector roll and the second deflector roll；The top of substrate is provided with installing plate, and CCD-detector is fixed on a mounting board；First deflector roll is hinged on the lower left side of substrate；Second deflector roll is hinged on the lower right side of substrate；Whether the parts to be tested that sensor is used to detect on the first deflector roll and the second deflector roll reaches detection site, and the image information that CCD-detector obtains is compared control process system with standard, and judges whether the parts to be tested passes.The position of deflector roll can flexibly change in the CCD on-line detecting systems so that the transmission direction of battery pole piece is flexible, and strong adaptability is practical and convenient, it is possible to achieve to the on-line checking of battery pole piece.The invention also discloses a kind of CCD online test methods, step is simple, and flow is few, and the degree of accuracy is high.
Description
Technical field
The present invention relates to Components field, more particularly to a kind of CCD on-line detecting systems and method.
Background technology
Lithium ion battery is a kind of high-capacity and long-life environment-friendly battery, and it relies primarily on lithium ion between a positive electrode and a negative electrode
Move to be operated.Lithium ion battery has many advantages, such as, including voltage it is high, it is bigger than energy, have extended cycle life, security
Can it is good, self discharge is small, quick charge etc..Therefore, the application field of lithium ion battery constantly expands, and has been widely used in
The fields such as energy storage, electric automobile, portable type electronic product.
Electrode plates are the bases of lithium-ion-power cell, directly determine the chemical property and security of battery.Lithium
Battery electrode is a kind of coating being made up of particulate matter, uniformly coated in metal collector.Before battery pole piece winding,
Need to paste gummed paper and soldering polar ear, and whether the set location of gummed paper and lug can correctly directly affect the matter of battery product
Amount.Therefore, it is necessary to the position of battery pole piece sized paper and lug is detected.Nowadays, CCD detecting systems are detection batteries
The visual plant whether pole piece passes.When deflector roll of the battery pole piece along transmission mechanism reaches the detection site of CCD-detector,
CCD-detector carries out the collection of battery pole piece image information, and feeds back information to processor, and whether automatic identification battery pole piece
Pass.
But there is following defect in existing CCD detecting systems：
The set location fixation of the deflector roll of transmission electrode piece is immutable, and in the production line for manufacturing battery of reality, including it is more
Individual production procedure, each production procedure arrange corresponding equipment, and due to the limitation of production space, the equipment of each flow can spirit
Living to arrange position, therefore, transmission direction when battery pole piece enters CCD detecting systems can also occur to change accordingly therewith.By
The mode of fixed setting is taken in the deflector roll of transmission battery pole piece, inconvenience is brought to actual production.
The content of the invention
For overcome the deficiencies in the prior art, an object of the present invention is to provide a kind of CCD on-line detecting systems, is
The position of deflector roll can flexibly change in system so that the transmission direction of battery pole piece is flexible, and strong adaptability is practical and convenient, can be with
Realize the on-line checking to battery pole piece.
The second object of the present invention is to provide a kind of CCD online test methods, and step is simple, and flow is few, and the degree of accuracy is high.
An object of the present invention adopts the following technical scheme that realization：
A kind of CCD on-line detecting systems, including camera system, transmission system, sensor and control process system；It is described to take the photograph
Picture system includes substrate and CCD-detector, and the top of the substrate is provided with installing plate, and the CCD-detector is fixed on described
On installing plate；The transmission system includes the first guidance system and the second guidance system, and first guidance system includes first
Deflector roll, first deflector roll are arranged on the lower left side of the substrate in a manner of being rotatably connected；The second guidance system bag
The second deflector roll is included, second deflector roll is arranged on the lower right side of the substrate in a manner of being rotatably connected；The CCD-detector
Camera lens towards the position between first deflector roll and second deflector roll；The sensor is used to detect first deflector roll
Whether reach detection site with the parts to be tested on second deflector roll, the signal output part of the sensor with the control
The first signal input part connection of reason system, the signal output part of the control process system and the signal of the CCD-detector
Input is connected, and the signal output part of the CCD-detector is connected with the secondary signal input of the control process system.
Further, first guidance system includes the first adapter, the first roller bearing and the first deflector roll；Described first
Adapter is arranged on the lower left side of the substrate；The top of the first roller bearing rotatably connects with first adapter
Connect, the bottom of the first roller bearing is connected with first deflector roll；Downwardly turn over the first roller bearing, first deflector roll
Positioned at the lower section of first adapter；It is flipped up the first roller bearing, first deflector roll and first adapter
Left and right is adjacent；Second guidance system includes the second adapter, the second roller bearing and the second deflector roll；Second adapter is set
Put on the right side of the bottom of the substrate；The top of the second roller bearing is rotatably connected with second adapter, and described
The bottom of two roller bearings is connected with second deflector roll；The second roller bearing is downwardly turned over, second deflector roll is positioned at described
The lower section of second adapter；The second roller bearing is flipped up, second deflector roll is adjacent with second adapter or so.
Further, in addition to light source, the light source are arranged on the top of first deflector roll and second deflector roll.
Further, in addition to arc light source cover, the roof of the arc light source cover are provided with through hole, the arc light source
Cover is arranged on the lower section of the CCD-detector, and the camera lens of the CCD-detector is arranged on the arc light source through the through hole
In cover；The light source is arranged on the inwall of the arc light source cover.
Further, in addition to light source base；The light source base is fixedly connected with the substrate, and the one of the arc light source cover
End is fixedly connected with the light source base.
Further, in addition to reinforcement；The junction of the installing plate and the substrate is described formed with established angle position
Reinforcement is arranged on the established angle position, the tail end of the reinforcement and the substrate connection, the side wall of the reinforcement with
The installing plate connection.
Further, in addition to background board, the end of the background board are fixedly connected with the substrate, and the background board is set
Put between first deflector roll and second deflector roll.
Further, in addition to camera holder, the camera holder are connected with the installing plate, and the CCD-detector is arranged on
On the camera holder.
Further, the sensor is fibre optical sensor.
The second object of the present invention adopts the following technical scheme that realization：
A kind of CCD online test methods, including：
Image acquisition step：Whether sensor detection the parts to be tested reaches predetermined detection site, if the parts to be tested arrives
Up to detection site, control process system control CCD-detector collection image information；
Judgment step：The CCD-detector sends the image information of collection to the control process system, the control
Processing system judges whether the parts to be tested meets standard requirement.
Compared with prior art, the beneficial effects of the present invention are：
(1) CCD on-line detecting systems provided by the present invention, when being operated, the parts to be tested (such as battery pole piece)
Pass through the first deflector roll and the second deflector roll successively, when sensor detection the parts to be tested reaches detection site, CCD-detector is clapped
According to, the graphical information of acquisition is sent to control process system, control process system, and the graphical information is compared with standard, and
Judge whether the parts to be tested passes, if the parts to be tested is passed, smoothly enter next process, if the parts to be tested is too late
Lattice, then, can be after shearing into next process, flow after the parts to be tested transmits out this CCD on-line detecting system
Simply, operation facility；Also, the first deflector roll of the system and the position of the second deflector roll can flexibly change, their position is closed
System shares 4 kinds of different combinations so that the transmission direction of the parts to be tested (battery pole piece) also has diversified forms, suitable for not
Same occasion, flexibly change, strong adaptability is simple in construction, practical and convenient.
(2) CCD online test methods provided by the present invention, step is simple, and flow is few, and the degree of accuracy is high.
Brief description of the drawings
The back view for the CCD detecting systems that Fig. 1 is provided by the embodiment of the present invention 1；
The side view for the CCD detecting systems that Fig. 2 is provided by the embodiment of the present invention 1；
The first use state figure for the CCD detecting systems that Fig. 3 is provided by the embodiment of the present invention 1；
Second of use state figure of the CCD detecting systems that Fig. 4 is provided by the embodiment of the present invention 2；
The third use state figure for the CCD detecting systems that Fig. 5 is provided by the embodiment of the present invention 3；
4th kind of use state figure of the CCD detecting systems that Fig. 6 is provided by the embodiment of the present invention 4.
In figure：10th, substrate；11st, installing plate；12nd, reinforcement；20th, CCD-detector；21st, camera holder；30th, the first switching
Seat；31st, the first roller bearing；32nd, the first deflector roll；40th, the second adapter；41st, the second roller bearing；42nd, the second deflector roll；50th, arc
Light source cover；60th, background board；70th, battery pole piece.
Embodiment
Below, with reference to accompanying drawing and embodiment, the present invention is described further, it is necessary to which explanation is, not
Under the premise of afoul, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination
Example.
Embodiment 1
As Figure 1-3, a kind of CCD on-line detecting systems, including camera system, transmission system, sensor (do not regard in figure
Go out) and control process system (not depending on going out in figure)；Camera system includes substrate 10 and CCD-detector 20, and the top of substrate 10 is set
Installing plate 11 is equipped with, CCD-detector 20 is fixed on installing plate 11；Transmission system includes the first guidance system and second and is oriented to system
System, the first guidance system include the first deflector roll 32, and the first deflector roll 32 is arranged on and (be hinged on) substrate in a manner of being rotatably connected
10 lower left side (the first deflector roll 32 can move down the lower section for being arranged on substrate 10, or, the first deflector roll 32 can be to moving up
The dynamic left side for being arranged on substrate 10)；Second guidance system includes the second deflector roll 42, and the second deflector roll 42 is in a manner of being rotatably connected
Be arranged on and (be hinged on) substrate 10 lower right side (the second deflector roll 42 can move down the lower section for being arranged on substrate 10, or,
Two deflector rolls 42 can move up the right for being arranged on substrate 10)；Camera lens the first deflector roll 32 and second of direction of CCD-detector 20
Position between deflector roll 42；Whether the parts to be tested that sensor is used to detect on the first deflector roll 32 and the second deflector roll 42 reaches detection
Site, the signal output part of sensor are connected with the first signal input part of control process system, the signal of control process system
Output end is connected with the signal input part of CCD-detector 20, and the of the signal output part of CCD-detector 20 and control process system
Binary signal input connects.
Control process system includes memory module and processing module, and memory module stores the information of standard picture, when
After the image information of acquisition is sent to memory module by CCD-detector 20, both are compared processing module, and judge to detect
Whether part passes.The transmission power of the parts to be tested is provided by dynamical system, and the structure of dynamical system will not be described here, portion to be measured
When part passes through the first deflector roll 32 and the second deflector roll 42, under the drive of the parts to be tested, the first deflector roll 32 and the second deflector roll 42 can
Around the axis of rotation of itself.
As preferred embodiment, the first guidance system includes the first adapter 30, the first roller bearing 31 and first is led
Roller 32；First adapter 30 is arranged on the lower left side of substrate 10；The top of first roller bearing 31 can turn with the first adapter 30
Dynamic connection, the bottom of the first roller bearing 31 is connected with the first deflector roll 32；The first roller bearing 31 is downwardly turned over, the first deflector roll 32 is located at
The lower section of first adapter 30；The first roller bearing 31 is flipped up, the first deflector roll 32 is adjacent with the first adapter 30 or so；Second
Guidance system includes the second adapter 40, the second roller bearing 41 and the second deflector roll 42；Second adapter 40 is arranged on substrate 10
On the right side of bottom；The top of second roller bearing 41 is rotatably connected with the second adapter 40, the bottom and second of the second roller bearing 41
Deflector roll 42 connects；The second roller bearing 41 is downwardly turned over, the second deflector roll 42 is located at the lower section of the second adapter 40；It is flipped up second
Roller bearing 41, the second deflector roll 42 are adjacent with the second adapter 40 or so.
As preferred embodiment, in addition to light source, light source is arranged on the top of the first deflector roll 32 and the second deflector roll 42.
When CCD-detector 20 is taken pictures, light source can be used for supplying light so that the image information of acquisition becomes apparent from.
As preferred embodiment, in addition to arc light source cover 50, the roof of arc light source cover 50 is provided with through hole, arc
Shape light source cover 50 is arranged on the lower section of CCD-detector 20, and the camera lens of CCD-detector 20 is arranged on arc light source cover 50 through through hole
It is interior；Light source is arranged on the inwall of arc light source cover 50.When being operated, battery pole piece 70 is laid on the first deflector roll 32 and second
On deflector roll 42, when the detection site of battery pole piece 70 enters 20 lower section of CCD-detector, CCD-detector 20 starts to take pictures, this
When, detection site is located just at the lower section of arc light source cover 50, and light source is arranged in arc light source cover 50, the utilization ratio of light
Highest, it is ensured that obtain clearly graphical information.
As preferred embodiment, in addition to light source base；Light source base is fixedly connected with substrate 10, arc light source cover 50
One end is fixedly connected with light source base.The installation of arc light source cover 50 is carried out by light source base, Stability Analysis of Structures is easy for installation.
As preferred embodiment, in addition to reinforcement 12；The junction of installing plate 11 and substrate 10 is formed with installation
Angle position, reinforcement 12 are arranged on established angle position, and the tail end of reinforcement 12 is connected with substrate 10, the side wall of reinforcement 12 and installation
Plate 11 connects.Reinforcement 12 is set so that the connective stability of installing plate 11 and substrate 10 is more preferable, and installing plate 11 is not easy to loosen,
Ensure that the installation site of CCD-detector 20 is accurate.
As preferred embodiment, in addition to background board 60, the end of background board 60 is fixedly connected with substrate 10, background
Plate 60 is arranged between the first deflector roll 32 and the second deflector roll 42.When being detected, red patch can be pasted on background board 60
Paper, to provide the accuracy of detection.
As preferred embodiment, in addition to camera holder 21, camera holder 21 is connected with installing plate 11, CCD-detector 20
On camera holder 21.Such set-up mode is taken, facilitates the installation of CCD-detector 20, stability is also preferable.
As preferred embodiment, sensor is fibre optical sensor, is more preferably correlation type fibre optical sensor.
The CCD on-line detecting systems that the embodiment of the present invention is provided, when being operated, the parts to be tested (such as battery pole
Piece 70) pass through the first deflector roll 32 and the second deflector roll 42 successively, when sensor detection the parts to be tested reaches detection site, CCD detections
Device 20 is taken pictures, and the graphical information of acquisition is sent to control process system, and control process system is by the graphical information and standard
It is compared, and judges whether the parts to be tested passes, if the parts to be tested is passed, smoothly enters next process, if treated
Survey part to fail, then, can be after shearing one under entrance after the parts to be tested transmits out this CCD on-line detecting system
Process, flow is simple, operation facility；If the parts to be tested is battery pole piece 70, the gummed paper on battery pole piece 70 and pole are judged
Whether ear, which meets, presets.Also, the first deflector roll 32 of the system and the position of the second deflector roll 42 can flexibly change, they
Position relationship share 4 kinds of different combinations so that the transmission direction of the parts to be tested (battery pole piece 70) also has a variety of shapes
Formula, suitable for different occasions, flexibly change, strong adaptability is simple in construction, practical and convenient.
As shown in figure 3, carrying out in use, the first deflector roll 32 can be turned to the lower section of the first adapter 30, second
Deflector roll 42 turns to adjacent with the second adapter 40 or so, and one on the other, the transmission direction of battery pole piece 70 is left to two deflector rolls
Under enter, upper right goes out；Or the transmission direction of battery pole piece 70 is that upper right is entered, lower-left goes out.
Embodiment 2
As shown in figure 4, carry out in use, the first deflector roll 32 can be turned to it is adjacent with the first adapter 30 or so,
Second deflector roll 42 turn to it is adjacent with the second adapter 40 or so, two deflector rolls or so side by side, the transmission direction of battery pole piece 70
It is that upper left is entered, upper right goes out；Or the transmission direction of battery pole piece 70 is that upper right is entered, upper left goes out.
Embodiment 3
As shown in figure 5, carry out in use, the first deflector roll 32 can be turned to it is adjacent with the first adapter 30 or so,
Second deflector roll 42 turns to the lower section of the second adapter 40, and one on the other, the transmission direction of battery pole piece 70 is left to two deflector rolls
Enterprising, bottom right goes out；Or the transmission direction of battery pole piece 70 is that bottom right is entered, upper left goes out.
Embodiment 4
As shown in fig. 6, carrying out in use, the first deflector roll 32 can be turned to the lower section of the first adapter 30, second
Deflector roll 42 turns to the lower section of the second adapter 40, and side by side, the transmission direction of battery pole piece 70 is that lower-left is entered to two deflector rolls or so,
Bottom right goes out；Or the transmission direction of battery pole piece 70 is that bottom right is entered, lower-left goes out.
Embodiment 5
A kind of CCD online test methods, including：
Image acquisition step：Whether sensor detection the parts to be tested reaches predetermined detection site, if the parts to be tested arrives
Up to detection site, control process system control CCD-detector 20 gathers image information；
Judgment step：CCD-detector 20, which sends the image information of collection to control process system, control process system, to be sentenced
Whether disconnected the parts to be tested meets standard requirement.
The CCD online test methods that the embodiment of the present invention is provided, step is simple, and flow is few, and the degree of accuracy is high.
Above-mentioned embodiment is only the preferred embodiment of the present invention, it is impossible to the scope of protection of the invention is limited with this,
The change and replacement for any unsubstantiality that those skilled in the art is done on the basis of the present invention belong to institute of the present invention
Claimed scope.
Claims (10)
- A kind of 1. CCD on-line detecting systems, it is characterised in that：Including camera system, transmission system, sensor and control process system System；The camera system includes substrate and CCD-detector, and the top of the substrate is provided with installing plate, the CCD-detector It is fixed on the installing plate；The transmission system includes the first guidance system and the second guidance system, and first guidance system includes the first deflector roll, First deflector roll is arranged on the lower left side of the substrate in a manner of being rotatably connected；Second guidance system includes second Deflector roll, second deflector roll are arranged on the lower right side of the substrate in a manner of being rotatably connected；The camera lens of the CCD-detector Position towards between first deflector roll and second deflector roll；Whether the parts to be tested that the sensor is used to detect on first deflector roll and second deflector roll reaches detection site, The signal output part of the sensor is connected with the first signal input part of the control process system, the control process system Signal output part be connected with the signal input part of the CCD-detector, the signal output part of the CCD-detector and the control The secondary signal input connection of processing system processed.
- 2. CCD on-line detecting systems as claimed in claim 1, it is characterised in that：First guidance system includes first turn Joint chair, the first roller bearing and the first deflector roll；First adapter is arranged on the lower left side of the substrate；The first roller branch The top of seat is rotatably connected with first adapter, and the bottom of the first roller bearing is connected with first deflector roll；To Lower upset the first roller bearing, first deflector roll are located at the lower section of first adapter；It is flipped up first roller Bearing, first deflector roll are adjacent with first adapter or so；Second guidance system includes the second adapter, the second roller bearing and the second deflector roll；Second adapter is arranged on On the right side of the bottom of the substrate；The top of the second roller bearing is rotatably connected with second adapter, second roller The bottom of bearing is connected with second deflector roll；The second roller bearing is downwardly turned over, second deflector roll is located at described second The lower section of adapter；The second roller bearing is flipped up, second deflector roll is adjacent with second adapter or so.
- 3. CCD on-line detecting systems as claimed in claim 1, it is characterised in that：Also include light source, the light source is arranged on institute State the top of the first deflector roll and second deflector roll.
- 4. CCD on-line detecting systems as claimed in claim 3, it is characterised in that：Also include arc light source cover, the arc light The roof of source cover is provided with through hole, and the arc light source cover is arranged on the lower section of the CCD-detector, the CCD-detector Camera lens is arranged in the arc light source cover through the through hole；The light source is arranged on the inwall of the arc light source cover.
- 5. CCD on-line detecting systems as claimed in claim 4, it is characterised in that：Also include light source base；The light source base and institute State substrate to be fixedly connected, one end of the arc light source cover is fixedly connected with the light source base.
- 6. CCD on-line detecting systems as claimed in claim 1, it is characterised in that：Also include reinforcement；The installing plate and institute The junction of substrate is stated formed with established angle position, the reinforcement is arranged on the established angle position, the tail end of the reinforcement With the substrate connection, the side wall of the reinforcement is connected with the installing plate.
- 7. CCD on-line detecting systems as claimed in claim 1, it is characterised in that：Also include background board, the end of the background board Portion is fixedly connected with the substrate, and the background board is arranged between first deflector roll and second deflector roll.
- 8. CCD on-line detecting systems as claimed in claim 1, it is characterised in that：Also include camera holder, the camera holder and institute Installing plate connection is stated, the CCD-detector is arranged on the camera holder.
- 9. CCD on-line detecting systems as claimed in claim 1, it is characterised in that：The sensor is fibre optical sensor.
- A kind of 10. CCD online test methods, it is characterised in that including：Image acquisition step：Whether sensor detection the parts to be tested reaches predetermined detection site, if the parts to be tested arrives Up to detection site, control process system control CCD-detector collection image information；Judgment step：The CCD-detector sends the image information of collection to the control process system, the control process System judges whether the parts to be tested meets standard requirement.
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| CN201710743226.4A CN107576668A (en) | 2017-08-25 | 2017-08-25 | A kind of CCD on-line detecting systems and method |
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| CN201710743226.4A CN107576668A (en) | 2017-08-25 | 2017-08-25 | A kind of CCD on-line detecting systems and method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108507613A (en) * | 2018-03-27 | 2018-09-07 | 无锡先导智能装备股份有限公司 | One kind being based on CCD lugs/adhesive tape position detecting system and method |
| CN109444145A (en) * | 2018-08-31 | 2019-03-08 | 广州超音速自动化科技股份有限公司 | Pole piece film-making rubberizing and pole piece deviation correction detection method, equipment, medium and system |
| CN109655463A (en) * | 2018-10-30 | 2019-04-19 | 广州超音速自动化科技股份有限公司 | Image-pickup method, system, equipment and the storage medium of lithium battery pole piece coating |
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