CN107573066A - A kind of ceramic burning-resisting board and preparation method thereof - Google Patents

A kind of ceramic burning-resisting board and preparation method thereof Download PDF

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Publication number
CN107573066A
CN107573066A CN201710963339.5A CN201710963339A CN107573066A CN 107573066 A CN107573066 A CN 107573066A CN 201710963339 A CN201710963339 A CN 201710963339A CN 107573066 A CN107573066 A CN 107573066A
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oxide
resisting board
ceramic burning
mesh
parts
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CN107573066B (en
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冯震乾
万广宇
谭汝泉
宋先刚
王惠敏
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GUANGDONG LINGGUANG NEW MATERIAL CO Ltd
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Abstract

The present invention relates to a kind of ceramic burning-resisting board, the ceramic burning-resisting board includes the raw material of following mass fraction:90~98 parts of yttria-stabilized zirconia, 1~5 part of zinc oxide, 0.8~3 part of bismuth oxide, 0.1~0.6 part of antimony oxide, 0.05~0.1 part of nickel oxide, 0.03~0.06 part of mangano-manganic oxide.The preparation method of the ceramic burning-resisting board includes the steps such as batch mixing, addition binding agent, baking, granulation, molding, drying, firing.The present invention ceramic burning-resisting board have the advantages that intensity height, high temperature resistant, corrosion-resistant, service life is long, it is easy to use, prepares it is simple, be particularly suitable for use in carry firing Zinc-oxide piezoresistor.

Description

A kind of ceramic burning-resisting board and preparation method thereof
Technical field
The present invention relates to technical field of ceramic material, more particularly to a kind of ceramic burning-resisting board and preparation method thereof.
Background technology
Load bearing board is a kind of function ceramics, is carrier of the electronic component in sintering process, its quality and performance Quality, directly affect the quality of burnt product, yield, energy consumption, cost etc..Qualified load bearing board needs the main performance requirements reached For:It is indeformable in electronic component high temperature sintering, do not ftracture, and with stable chemical property and good thermal shock resistance.
Current line when firing Zinc-oxide piezoresistor product in the industry used load bearing board mainly have two kinds:One kind is to use The load bearing board that Zinc-oxide piezoresistor waste material is pressed into, this load bearing board low intensity, cold-and-heat resistent circulation ability is poor, be easily deformed, Cracking, service life are short;Another kind spills the common load bearing board of zirconia of thick zirconium powder or useless oxide powder and zinc for surface paving, this to hold Though the properties of Zinc-oxide piezoresistor product can be ensured by burning plate, artificial paving is needed to spill thick zirconium powder or useless oxygen when using every time Change zinc powder, operation wastes time and energy, and paving spills thick zirconium powder or the dosage of useless oxide powder and zinc is difficult to determine and controlled, cause it is artificial and The waste of material, therefore production cost is higher.
Therefore, it is necessary to which it is long, easy to use to develop a kind of intensity height, high temperature resistant, service life, and fired suitable for carrying The ceramic burning-resisting board of Zinc-oxide piezoresistor.
The content of the invention
Based on this, it is an object of the present invention to provide a kind of ceramic burning-resisting board, and it has intensity height, high temperature resistant, corrosion resistant Erosion, service life it is long, it is easy to use, prepare the advantages that simple.
The technical solution adopted by the present invention is as follows:
A kind of ceramic burning-resisting board, include the raw material of following mass fraction:
90~98 parts of yttria-stabilized zirconia, 1~5 part of zinc oxide, 0.8~3 part of bismuth oxide, antimony oxide 0.1~0.6 Part, 0.05~0.1 part of nickel oxide, 0.03~0.06 part of mangano-manganic oxide.
Wherein, yttria-stabilized zirconia (YSZ) is that stabilizer yittrium oxide and manufactured one kind are added in zirconium dioxide Ceramic material, with hardness height, chemism is low, can keep the characteristics of stability at high temperature, and it is as load bearing board Main material, load bearing board high intensity, high temperature resistant, corrosion resistant excellent properties can be assigned;Zinc oxide (ZnO), bismuth oxide (Bi2O3), oxygen Change antimony (Sb2O3), nickel oxide (NiO) and mangano-manganic oxide (Mn3O4) coordinate as additive and main material, system can be adjusted Thermal coefficient of expansion levels off to electronic component sintered body, further lifts the thermal shock resistance of load bearing board, reduces punching shear when using Or the possibility of cracking, improve the service life of load bearing board.
When common load bearing board of zirconia is directly used in carrying firing Zinc-oxide piezoresistor, part eutectic always be present Load bearing board surface is adhered to, due to the thermal expansion coefficient difference of the two, load bearing board surface can be made by thermal stress in cooling procedure With and produce buckling deformation, will cracking phenomenon when the thermal stress is more than load bearing board strength degree.
And the present invention has especially selected zinc oxide as main additive, bismuth oxide, antimony oxide, nickel oxide and mangano-manganic oxide As auxiliary additive, zinc oxide is the main material of Zinc-oxide piezoresistor, and bismuth oxide, antimony oxide, nickel oxide and four aoxidize Three manganese be then in Zinc-oxide piezoresistor commonly use it is material modified.The present invention passes through a small amount of additive and main material stabilized with yttrium oxide oxygen Change the compounding design of zirconium, the overall thermal coefficient of expansion of load bearing board can be made to be avoided close to Zinc-oxide piezoresistor product in oxygen Change the generation of thermal stress in zinc piezo-resistance sintering process, firing Zinc-oxide piezoresistor is directly carried so as to solve load bearing board The deformation that occurs during product, problem of Cracking, improve the durability of load bearing board.Therefore, ceramic burning-resisting board of the invention is especially suitable Zinc-oxide piezoresistor is fired in carrying, and is applied to the Zinc-oxide piezoresistor product of different manufacturers production, it is versatile, its Zinc-oxide piezoresistor product can be reduced on the premise of the property indices for ensuring Zinc-oxide piezoresistor product are qualified Production cost.
Relative to existing load bearing board, ceramic burning-resisting board of the invention has intensity height, high temperature resistant, is unlikely to deform or opens Split, be corrosion-resistant, service life is long, it is easy to use, prepare the advantages of simple.
Further, the molar percentage of yittrium oxide is 3~10% in the yttria-stabilized zirconia.Yittrium oxide is oxygen Change the stabilizer of zircon ceramic material, by limiting its content in optimum range, ceramic burning-resisting board can be controlled to heat up or dropping Volumetric expansion rate of change when warm, the stablizing effect of stabilized with yttrium oxide agent is played, the performance for being advantageous to improve ceramic burning-resisting board is steady It is qualitative.
Further, the granularmetric composition of the yttria-stabilized zirconia is:Calculate by mass percentage, 15~50 mesh account for 12~18%, 50~300 mesh account for 33~39%, and 47~54% are accounted for more than 325 mesh.Yttria-stabilized zirconia is by carse, medium and small three Kind of powder proportioning forms, and the size distribution makes the blank good fluidity come, is advantageous to be filled in mould when compressing Inside cavity so that the green compact after shaping are homogeneous, and the load bearing board performance after firing is uniformly, stably.
Further, formed by adding to fire after binding agent in the feed, the addition of the binding agent is total for raw material The 5~10% of quality.
Further, the binding agent is one or more works in polyvinyl alcohol, carboxymethyl cellulose, dextrin and paper pulp The mass percent of the solution being formulated for solute, one or both of water and ethanol as solvent, wherein solute is 15 ~25%.
Further, the raw material of following mass fraction is specifically included:96 parts of yttria-stabilized zirconia, 2 parts of zinc oxide, oxygen Change 1.7 parts of bismuth, 0.2 part of antimony oxide, 0.07 part of nickel oxide, 0.03 part of mangano-manganic oxide;The grain of the yttria-stabilized zirconia Spending composition is:Calculate by mass percentage, 15~50 mesh account for 13%, and 50~300 mesh account for 33%, and 54% is accounted for more than 325 mesh.
Further, the raw material of following mass fraction is specifically included:94 parts of yttria-stabilized zirconia, 4 parts of zinc oxide, oxygen Change 1.5 parts of bismuth, 0.4 part of antimony oxide, 0.06 part of nickel oxide, 0.04 part of mangano-manganic oxide;The grain of the yttria-stabilized zirconia Spending composition is:Calculate by mass percentage, 15~50 mesh account for 12%, and 50~300 mesh account for 39%, and 49% is accounted for more than 325 mesh.
Further, the raw material of following mass fraction is specifically included:Include the raw material of following mass fraction:Stabilized with yttrium oxide 97 parts of zirconium oxide, 1 part of zinc oxide, 1.4 parts of bismuth oxide, 0.5 part of antimony oxide, 0.05 part of nickel oxide, 0.05 part of mangano-manganic oxide;Institute The granularmetric composition for stating yttria-stabilized zirconia is:Calculate by mass percentage, 15~50 mesh account for 18%, and 50~300 mesh account for 35%, account for 47% more than 325 mesh.
The present invention also provides the preparation method of above-mentioned ceramic burning-resisting board, and the preparation method comprises the following steps:
(1) by each material powder by well mixed in proportioning input mixer;
(2) binding agent is added in mixed powder obtained by step (1) by proportioning and be well mixed;
(3) mixed powder obtained by step (2) is put into baking oven and baked, is then granulated;
(4) powder material weighing after step (3) is granulated, it is compressing to be reloaded into mould;
(5) base substrate after step (4) is molded, which is placed in room temperature environment, to be spontaneously dried;
(6) the dried base substrate of step (5) is sent into tunnel cave and is fired into ceramic burning-resisting board.
Preparation method processing step of the present invention is simple, and preparation condition is easily achieved and controlled, and it is low to prepare cost.
Further, in step (3), baked temperature is 60~90 DEG C, and baking time is 20~30 minutes;In step (6), Firing temperature is 1520~1600 DEG C, and soaking time is 3~5 hours.
Step (3) bake temperature is too low, the time it is too short be difficult to reach the effect for excluding excess water, be unfavorable for improving life Production efficiency, and the adhesive property that the temperature baked is too high, overlong time can then destroy binding agent.
Step (6) fire temperature is too low, the time it is too short load bearing board can not be made to reach suitable sintering degree, can seriously drop The intensity of low load bearing board, and the sintering degree that the temperature fired is too high, overlong time then can excessively increase load bearing board, can seriously drop The thermal shock resistance of low load bearing board.
Embodiment
Embodiment one
The ceramic burning-resisting board of the present embodiment includes the raw material of following mass fraction:Yttria levels are (3~10) mol%'s 96 parts of yttria-stabilized zirconia, 2 parts of zinc oxide, 1.7 parts of bismuth oxide, 0.2 part of antimony oxide, 0.07 part of nickel oxide, four oxidations three 0.03 part of manganese.
The granularmetric composition of the yttria-stabilized zirconia is:To calculate by mass percentage, 15~50 mesh account for 13%, 50~ 300 mesh account for 33%, and 54% is accounted for more than 325 mesh.
The polyvinyl alcohol water solution that the binding agent that the ceramic burning-resisting board uses is 25% for mass concentration.The binding agent Addition is the 5% of raw material gross mass.
The preparation method of the ceramic burning-resisting board comprises the following steps:
(1) by each material powder by well mixed in proportioning input mixer.
(2) binding agent is added in mixed powder obtained by step (1) by proportioning and be well mixed.
(3) mixed powder obtained by step (2) is put into baking oven and baked, baked temperature is 60~90 DEG C, and baking time is 20~30 minutes, then it is granulated.
(4) powder material weighing after step (3) is granulated, is reloaded into that mould is compressing, and compressing pressure is 100~ 150Mpa。
(5) base substrate after step (4) is molded, which is placed in room temperature environment, to be spontaneously dried 1~2 day.
(6) the dried base substrate of step (5) is sent into tunnel cave, fired at a temperature of 1520~1600 DEG C, insulation 3 ~5 hours, obtain the ceramic burning-resisting board.
Through performance test, the apparent porosity of the ceramic burning-resisting board of the present embodiment is 13%, rupture strength 35.7Mpa, root According to《GB/T 30873-2014 refractory material thermal shock resistance test methods》(test specimen in use size be 100mm × 100mm × Its thermal shock resistance 3.5mm) is measured as 37 times.
Embodiment two
The ceramic burning-resisting board of the present embodiment includes the raw material of following mass fraction:Yttria levels are (3~10) mol%'s 94 parts of yttria-stabilized zirconia, 4 parts of zinc oxide, 1.5 parts of bismuth oxide, 0.4 part of antimony oxide, 0.06 part of nickel oxide, four oxidations three 0.04 part of manganese.
The granularmetric composition of the yttria-stabilized zirconia is:To calculate by mass percentage, 15~50 mesh account for 12%, 50~ 300 mesh account for 39%, account for 49% more than 325 mesh, the wherein molar percentage of yittrium oxide is 3~10%.
The carboxymethyl cellulose aqueous solution that the binding agent that the ceramic burning-resisting board uses is 20% for mass concentration.The bonding The addition of agent is the 6% of raw material gross mass.
The preparation method of the ceramic burning-resisting board of the present embodiment is identical with embodiment one.
Through performance test, the apparent porosity of the ceramic burning-resisting board of the present embodiment is 15%, rupture strength 39.6Mpa, root According to《GB/T 30873-2014 refractory material thermal shock resistance test methods》(test specimen in use size be 150mm × 150mm × Its thermal shock resistance 3.5mm) is measured as 43 times.
Embodiment three
The ceramic burning-resisting board of the present embodiment includes the raw material of following mass fraction:Yttria levels are (3~10) mol%'s 97 parts of yttria-stabilized zirconia, 1 part of zinc oxide, 1.4 parts of bismuth oxide, 0.5 part of antimony oxide, 0.05 part of nickel oxide, four oxidations three 0.05 part of manganese.
The granularmetric composition of the yttria-stabilized zirconia is:To calculate by mass percentage, 15~50 mesh account for 18%, 50~ 300 mesh account for 35%, and 47% is accounted for more than 325 mesh.
The dextrin in aqueous solution that the binding agent that the ceramic burning-resisting board uses is 15% for mass concentration.The addition of the binding agent Measure as the 7% of raw material gross mass.
The preparation method of the ceramic burning-resisting board of the present embodiment is identical with embodiment one.
Through performance test, the apparent porosity of the ceramic burning-resisting board of the present embodiment is 12%, rupture strength 30.3Mpa, root According to《GB/T 30873-2014 refractory material thermal shock resistance test methods》(test specimen in use size be 150mm × 150mm × Its thermal shock resistance 3.5mm) is measured as 40 times.
Embodiment described above only expresses the several embodiments of the present invention, and its description is more specific and detailed, but simultaneously Can not therefore it be construed as limiting the scope of the patent.It should be pointed out that come for one of ordinary skill in the art Say, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention Scope.

Claims (10)

  1. A kind of 1. ceramic burning-resisting board, it is characterised in that:Include the raw material of following mass fraction:
    90~98 parts of yttria-stabilized zirconia, 1~5 part of zinc oxide, 0.8~3 part of bismuth oxide, 0.1~0.6 part of antimony oxide, oxygen Change 0.05~0.1 part of nickel, 0.03~0.06 part of mangano-manganic oxide.
  2. 2. ceramic burning-resisting board according to claim 1, it is characterised in that:Yittrium oxide in the yttria-stabilized zirconia Molar percentage is 3~10%.
  3. 3. ceramic burning-resisting board according to claim 2, it is characterised in that:The granularmetric composition of the yttria-stabilized zirconia For:To calculate by mass percentage, 15~50 mesh account for 12~18%, 50~300 mesh and account for 33~39%, 47 are accounted for more than 325 mesh~ 54%.
  4. 4. according to the ceramic burning-resisting board described in claim any one of 1-3, it is characterised in that:By adding binding agent in the feed Fire and form afterwards, the addition of the binding agent is the 5~10% of raw material gross mass.
  5. 5. ceramic burning-resisting board according to claim 4, it is characterised in that:The binding agent is polyvinyl alcohol, carboxymethyl fibre One or more in dimension element, dextrin and paper pulp are formulated as solute, one or both of water and ethanol as solvent Solution, wherein the mass percent of solute be 15~25%.
  6. 6. ceramic burning-resisting board according to claim 4, it is characterised in that:Specifically include the raw material of following mass fraction:Oxygen Change 96 parts of yttrium stable zirconium oxide, 2 parts of zinc oxide, 1.7 parts of bismuth oxide, 0.2 part of antimony oxide, 0.07 part of nickel oxide, mangano-manganic oxide 0.03 part;The granularmetric composition of the yttria-stabilized zirconia is:To calculate by mass percentage, 15~50 mesh account for 13%, 50~ 300 mesh account for 33%, and 54% is accounted for more than 325 mesh.
  7. 7. ceramic burning-resisting board according to claim 4, it is characterised in that:Specifically include the raw material of following mass fraction:Oxygen Change 94 parts of yttrium stable zirconium oxide, 4 parts of zinc oxide, 1.5 parts of bismuth oxide, 0.4 part of antimony oxide, 0.06 part of nickel oxide, mangano-manganic oxide 0.04 part;The granularmetric composition of the yttria-stabilized zirconia is:To calculate by mass percentage, 15~50 mesh account for 12%, 50~ 300 mesh account for 39%, and 49% is accounted for more than 325 mesh.
  8. 8. ceramic burning-resisting board according to claim 4, it is characterised in that:Specifically include the raw material of following mass fraction:Bag Include the raw material of following mass fraction:97 parts of yttria-stabilized zirconia, 1 part of zinc oxide, 1.4 parts of bismuth oxide, 0.5 part of antimony oxide, 0.05 part of nickel oxide, 0.05 part of mangano-manganic oxide;The granularmetric composition of the yttria-stabilized zirconia is:By mass percentage Calculate, 15~50 mesh account for 18%, and 50~300 mesh account for 35%, and 47% is accounted for more than 325 mesh.
  9. 9. the preparation method of the ceramic burning-resisting board described in claim any one of 4-8, it is characterised in that:Comprise the following steps:
    (1) by each material powder by well mixed in proportioning input mixer;
    (2) binding agent is added in mixed powder obtained by step (1) by proportioning and be well mixed;
    (3) mixed powder obtained by step (2) is put into baking oven and baked, is then granulated;
    (4) powder material weighing after step (3) is granulated, it is compressing to be reloaded into mould;
    (5) base substrate after step (4) is molded, which is placed in room temperature environment, to be spontaneously dried;
    (6) the dried base substrate of step (5) is sent into tunnel cave and is fired into ceramic burning-resisting board.
  10. 10. the preparation method of ceramic burning-resisting board according to claim 9, it is characterised in that:In step (3), baked temperature For 60~90 DEG C, baking time is 20~30 minutes;In step (6), firing temperature is 1520~1600 DEG C, soaking time 3 ~5 hours.
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CN108975902A (en) * 2018-08-10 2018-12-11 辰硕电子(九江)有限公司 A kind of ingredient and manufacturing method of high-performance zinc oxide piezoresistor sagger special
CN110922199A (en) * 2019-12-31 2020-03-27 湖南仁海科技材料发展有限公司 Sintering bearing plate for sintering black zirconia ceramic and preparation method thereof
CN111087240A (en) * 2019-12-31 2020-05-01 广东羚光新材料股份有限公司 Ceramic load bearing plate and preparation method and application thereof
CN113999001A (en) * 2021-11-16 2022-02-01 广东羚光新材料股份有限公司 Burning bearing plate and preparation method and application thereof

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN108975902A (en) * 2018-08-10 2018-12-11 辰硕电子(九江)有限公司 A kind of ingredient and manufacturing method of high-performance zinc oxide piezoresistor sagger special
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CN111087240A (en) * 2019-12-31 2020-05-01 广东羚光新材料股份有限公司 Ceramic load bearing plate and preparation method and application thereof
CN113999001A (en) * 2021-11-16 2022-02-01 广东羚光新材料股份有限公司 Burning bearing plate and preparation method and application thereof

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