CN107570824B - The unidirectional wire electric spark wire cutting method of double-station and system - Google Patents

The unidirectional wire electric spark wire cutting method of double-station and system Download PDF

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Publication number
CN107570824B
CN107570824B CN201710865211.5A CN201710865211A CN107570824B CN 107570824 B CN107570824 B CN 107570824B CN 201710865211 A CN201710865211 A CN 201710865211A CN 107570824 B CN107570824 B CN 107570824B
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wire
station
unidirectional
double
electrode
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CN107570824A (en
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赵晋胜
何赐文
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BEIJING DONGXING LUBRICANT Co Ltd
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BEIJING DONGXING LUBRICANT Co Ltd
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Abstract

The present invention provides a kind of unidirectional wire electric spark wire cutting methods of double-station, including the first station and second station to stagger the time and carry out just unidirectional wire cutting step respectively;The distance between first station and second station are greater than the distance of wire electrode between two processing districts.Method set to-and-fro thread (fast wire winding) wire electrode of the invention can be repeatedly circulated the advantage high with unidirectional wire (slow wire feeding) machining accuracy, and wire electrode, which is recycled, saves wire electrode resource.

Description

The unidirectional wire electric spark wire cutting method of double-station and system
Technical field
The present invention relates to electric spark machining field more particularly to a kind of unidirectional wire electric spark wire cutting method of double-station and System.
Background technique
Electrical discharge machining is processed using pulse spark electric discharge removal machined material, machined electrode and be processed Because there are liquid dielectrics not in contact with so the metal etc. that can be used softer electrode (tool) processing hard and crisp is led between material Body and semiconductor material.Particularly suitable machining is difficult to competent high rigidity, high intensity, high-melting-point, high tenacity, high brittleness material The processing for expecting (such as: tungsten-molybdenum alloy, memorial alloy, magnesium alloy, hard alloy, plycrystalline diamond diamond, neodymium iron boron), is widely used in The precision in each fields such as mold manufactures, space flight and aviation, medical instrument, instrument and meter, electronic apparatus, machine-building is zero special-shaped Processing, the manufacture of part.
It is answered in spark coil cutting processor bed with mobile line electrode machining tool (referred to as: electric spark linear cutting machine) With the most extensively, account for about the 60% of electric spark machine tool total amount.Wire cutting machine tool can be divided into to-and-fro thread again and (be commonly called as " hurrying up Silk " wire travelling speed 10-12m/s) and unidirectional wire (it is commonly called as " slow wire feeding " wire travelling speed 0.5-2m/s) two major classes type, high speed Wire cutting machine is the electromechanical integration equipment with perfect knowledge property right of China's independent development capability, peculiar for China, Its advantage is that cheap, silk (line) electrode can multiple Reusability.
China had developed " middle wire " wire cutting machine tool, meaning " middle wire " lathe, industry association is defined as: tool again in recent years There is to-and-fro thread (fast wire winding) lathe of multiple cutting function.Unidirectional wire (slow wire feeding) machining accuracy is high but machine tool structure is complicated Cost is high, and also high up to the present domestic and international market especially high-end market is monopolized by external manufacturer technical threshold substantially, Its high efficiency (big energy) takes the wire travelling speed of 2m/s when cutting, then small energy finishing cutting, has reached high-precision and height Surface roughness requirement." middle wire " is exactly the technique for imitating the first high efficiency of " slow wire feeding " and cutting and then refinishing cutting Method, claiming " middle wire " is exactly to be different from " fast wire winding " and " slow wire feeding ".
The wire electrode (usually copper alloy silk) of current existing unidirectional wire (slow wire feeding) wire cutting is all once to pass through Formula uses, wire electrode is directed by wire storage cylinder to processing district once discharge after leave processing district and be eliminated, especially small energy is repaired The serious waste of wire electrode is caused when whole cutting;The wire electrode (usually molybdenum alloy thread) of to-and-fro thread (fast wire winding) wire cutting is Multiple Reusability, but since to-and-fro thread uses the wire scheme of monofilament barrel, can only single layer wrapping wire, once upper filament length degree only has 200-300m, such as presses the wire travelling speed of 10m/s, at most runs 30s and just commutates, and frequently commutation cutting generates commutation striped, precision Much it is worse than unidirectional wire cutting.
To-and-fro thread wire cutting (" in wire ") with multiple cutting function using after the cutting of first pass high efficiency again into Row second time, third all over so that the 4th time finishing cutting method, greatly enhance machining accuracy and surface smoothness. But the length of wire electrode is limited because being still monofilament barrel wire scheme, even if when finishing cutting being the wire travelling speed of 1m/s, At most operation 300s just commutate, process frequently commutate formation commutation striped, and every time commutation have pause electric discharge with again Forming discharge channel process causes electric discharge cannot be continual and steady, there is fatal influence to precision and surface smoothness.
Before applicants have invented " the reciprocal movement wire system of mariages cylinder variable-ratio and wire cutting machine tool ", system includes forward direction Wire cylinder and reversed wire cylinder, positive wire cylinder and reversed wire cylinder are drivingly connected with a speed change winding motor respectively, positive Wire cylinder and reversed wire cylinder are for drawing same root wire electrode.By being utilized respectively positive wire mode and reversed wire mould Formula to wire electrode carry out two to traction, the rotation in direction receives or release electrode on each wire cylinder, while only Silk, can be with multi-lay winding wire electrode without sleave, it is possible to the significant quantity for increasing the wire electrode stored on wire cylinder. It does not commutate when cutting single element so as to realize, to eliminate the surface quality that commutation striped improves processing.
Summary of the invention
The present invention provides a kind of unidirectional wire electric spark wire cutting methods of double-station and system, the art of this patent to solve The commutation striped that to-and-fro thread (fast wire winding) wire cutting generates influences machining accuracy problem, while solving unidirectional wire and (being careful Silk) line cutting electrode silk cannot be repeatedly circulated problem, and set to-and-fro thread (fast wire winding) wire electrode can Reusability and list The advantage high to wire (slow wire feeding) machining accuracy, the unidirectional wire wire electric discharge of double-station for creating wire electrode recycling are cut Segmentation method and system.
The purpose of the present invention is realized by following scheme:
A kind of unidirectional wire electric spark wire cutting method of double-station, including the first station and second station are staggered the time and are carried out respectively Just unidirectional wire cutting step;The distance between first station and second station are greater than wire electrode between two processing districts Distance.
Preferably, the just unidirectional wire cutting refers to that wire electrode is in opposite ground in processing district and from top to bottom moves Electric discharge cutting when silk.
Preferably, first station and second station, which are staggered the time, carries out just unidirectional wire cutting step respectively and refers to the first work When position carries out just unidirectional wire cutting step, second station is in reversed wire state and does not cut, and second station carries out just unidirectional When wire cutting step, the first station is in reversed wire state and does not cut.
Preferably, the method is using the unidirectional wire Wire EDM system of double-station.
Preferably, several guide wheels, institute are provided on the wire electrode of the unidirectional wire Wire EDM system of the double-station It states the first station and second station is arranged in parallel.
Preferably, there are two guide wheels for setting on the wire electrode between first station and second station.
Preferably, the electrode filament length that each of unidirectional wire Wire EDM system of double-station cylinder can be wound Degree is 8-10km.
Another aspect of the invention is a kind of unidirectional wire Wire EDM system of double-station, including the first station are unidirectional Wire unit and the unidirectional wire unit of second station;The unidirectional wire unit of first station and the unidirectional wire unit of second station It is connected by wire electrode (7).
Preferably, the unidirectional wire unit of first station includes wire cylinder mould block, guide wheel module, tensioning wheel (31) and One station (51);The wire electrode successively winds wire cylinder mould block, tensioning wheel (31) and guide wheel module;First station (51) The outside of the working region of wire electrode is set;The wire cylinder mould block include wire cylinder (11), pedestal (12), slide unit (13) and Winding motor (14);The guide wheel module includes the first guide wheel (41) and the second guide wheel (42).
Preferably, the unidirectional wire unit of the second station includes wire cylinder mould block, guide wheel module, tensioning wheel (32) and Two stations (52);The wire electrode successively winds wire cylinder mould block, tensioning wheel (32) and guide wheel module;The second station (52) The outside of the working region of wire electrode is set;The wire cylinder mould block include wire cylinder (21), pedestal (22), slide unit (23) and Winding motor (24);The guide wheel module includes four guide idler (44) and third guide wheel (43).
Invention creates the unidirectional wire wire electric discharge machine methods of double-station.It is macroscopically that mariages cylinder is back and forth walked Silk, it is microcosmic on be that two stations stagger the time and carry out just unidirectional wire cutting processing respectively, save working hour, increase productivity, can eliminate The commutation striped of to-and-fro thread (fast wire winding) wire cutting promotes machining accuracy;Wire electrode is recycled more unidirectional wire and (is careful Silk) wire cutting saves wire electrode resource and consuming cost;Take the just unidirectional wire cutting scheme of double-station, two stations are staggered the time point Electric discharge cutting processing is not carried out.It is macroscopically mariages cylinder to-and-fro thread, wrapping wire length 8-10km on silk cylinder.
The position that guide wheel is contacted with wire electrode is provided with hard material, and the hard material is without elasticity, and wire electrode is from guide wheel Place, which passes by, not to be wound, and the groove on guide wheel play the guiding role to wire electrode;Tensioning wheel uses elastic material, and wire electrode is in tensioning wheel On move ahead again around a circle, elasticity can eliminate the variation of micro filament length.
Detailed description of the invention
Fig. 1 is a kind of schematic diagram of the unidirectional wire Wire EDM system of double-station provided by the invention.
Specific embodiment
With reference to the accompanying drawing, detailed explanation is carried out to the present invention.
Embodiment 1
In operation, the position of the unidirectional wire unit of the first station in the unidirectional wire Wire EDM system of double-station is begun It is kept fixed eventually constant, distance between two stations is greater than distance between two processing district wire electrodes, is loaded on platen Workpiece on (hereinafter referred to as workbench) is moved to the first station or second station by program setting respectively, and two stations are staggered the time difference Carry out just unidirectional wire cutting processing.
When first station is processed, workpiece 61 is moved to the first station 51 by workbench, workpiece 62 is moved away from second station 52, electrode Silk 7 is drawn by wire cylinder 21, from wire cylinder 11 successively through tensioning wheel 31, the first guide wheel 41, the processing district of the first station 51, second Guide wheel 42, third guide wheel 43, four guide idler 44, are wound on tensioning wheel 32 to wire cylinder 21, wire the processing district of second station 52 Cylinder 21 drives permanent revolving speed wrapping wire by design speed by winding motor 24, and wire cylinder 11 imposes reversed tensioning by the driving of winding motor 14 Torque, which passively rotates, puts silk, keeps the constant tension wire-walking of setting, carries out just unidirectional travelling wire electrical discharge to workpiece 61 and cuts, disposable complete At the processing tasks of workpiece 61;Second station 52 and wire electrode 7 keep set distance, can carry out the loading, unloading work of workpiece 62;
When second station is processed, workpiece 62 is moved to second station 52 by workbench, workpiece 61 is moved away from the first station 51, electrode Silk 7 is drawn by wire cylinder 11, from wire cylinder 21 successively through tensioning wheel 32, four guide idler 44, the processing district of second station 52, third Guide wheel 43, the processing district of the first station 51, the first guide wheel 41, is wound on tensioning wheel 31 to wire cylinder 11, wire second guide wheel 42 Cylinder 11 drives permanent revolving speed wrapping wire by design speed by connected winding motor 14, and wire cylinder 21 imposes resistance by the driving of winding motor 24 Power, which passively rotates, puts silk, keeps the constant tension wire-walking of setting, carries out just unidirectional travelling wire electrical discharge to workpiece 62 and cuts, disposable to complete The processing tasks of workpiece 62;First station 51 keeps certain distance with wire electrode 7, can carry out the loading, unloading of workpiece 61.
Embodiment 2
A kind of unidirectional wire electric spark wire cutting method of double-station, including the first station and second station are staggered the time and are carried out respectively Just unidirectional wire cutting step;The distance between first station and second station are greater than wire electrode between two processing districts Distance.
First station and second station stagger the time carry out respectively just unidirectional wire cutting step refer to the first station carry out Just unidirectional wire cutting step when, second station is in reversed wire state and does not cut, and second station carries out just unidirectional wire and cuts When cutting step, the first station is in reversed wire state and does not cut.The just unidirectional wire cutting refers to wire electrode in processing district It discharges and cuts when moving wire from top to bottom in opposite ground.
The setting of double-station ensure that the processing of each workpiece is cut using just unidirectional wire, and just unidirectional wire makes The direction of motion of wire electrode and discharge medium (working solution) in cutting narrow slit is consistent with acceleration of gravity direction, is conducive to galvanic corrosion Product is excluded from cutting narrow slit, substantially increases the stability of electric discharge cutting processing, improves discharge pulse utilization rate, is improved and is added Work efficiency rate.
The method is using the unidirectional wire-moving system of mariages cylinder.
Several guide wheels, first station and second station are provided on the wire electrode of the unidirectional wire-moving system of mariages cylinder It is arranged in parallel.Being arranged in parallel is the feasibility and high efficiency that ensure that the unidirectional wire cutting method of double-station, and it is unnecessary to reduce Energy consumption.
There are two guide wheels for setting on wire electrode between first station and second station.
The position that guide wheel is contacted with wire electrode is provided with hard material, and the hard material is without elasticity, and wire electrode is from guide wheel Place, which passes by, not to be wound, and the groove on guide wheel play the guiding role to wire electrode.
The wire electrode length that each of the unidirectional wire-moving system of mariages cylinder cylinder can be wound is 8-10km.8-10km's Wire electrode can satisfy the demand of quasi- (such as electronic connector, accurate hardware, clock and watch part) linear cutter being applicable in, So as to guarantee in the process to a workpiece, wire electrode (wire) direction of doing exercises is constant, but is more than 10km inertia is big stringenter to mechanical device requirement, so that the structure of device is increasingly complex.
Power supply uses the normal power supplies of this field in the present processes.
Embodiment 3
The present embodiment reequips the reciprocal Wire-conveying mechanism of quick walk of (installation) mariages cylinder variable-ratio using existing quick-wire-moving linear cutting machine, Cut Gr12Mould steel, thickness of workpiece 40mm, electrode use the molybdenum filament of 0.18 mm dia, and wire travelling speed 8m/s takes just unidirectional The method of cutting processing, processing efficiency reach 100mm2/ min workpiece surface is without commutation striped.Commutation striped is eliminated for reciprocal Wire wire cutting is the technological progress of essence.
Embodiment 4
The present embodiment reequips the reciprocal Wire-conveying mechanism of quick walk of (installation) mariages cylinder variable-ratio using existing quick-wire-moving linear cutting machine, Cut Gr12Mould steel, thickness of workpiece 20mm, electrode use the molybdenum filament of 0.18 mm dia, and wire travelling speed 5m/s takes just unidirectional Without commutation striped, the surface quality of a cutting processing has reached " middle wire " lathe and has cut one and repair one the workpiece surface of cutting processing Processing effect.
Invention creates the unidirectional wire wire electric discharge machine methods of double-station.It is macroscopically that mariages cylinder is back and forth walked Silk, it is microcosmic on be that two stations stagger the time and carry out just unidirectional wire cutting processing respectively, save working hour, increase productivity, can eliminate The commutation striped of to-and-fro thread (fast wire winding) wire cutting promotes machining accuracy;Wire electrode is recycled more unidirectional wire and (is careful Silk) wire cutting saves wire electrode resource and consuming cost.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Within the technical scope of the present disclosure, any changes or substitutions that can be easily thought of by anyone skilled in the art, It should all be included within the scope of the present invention.Therefore, protection scope of the present invention should be with the protection of claims Subject to range.

Claims (7)

1. a kind of unidirectional wire electric spark wire cutting method of double-station, which is characterized in that wrong including the first station and second station When carry out just unidirectional wire cutting step respectively;The distance between first station and second station be greater than two processing districts it Between wire electrode distance;First station and second station, which are staggered the time, to be carried out just unidirectional wire cutting step respectively and refers to the first work When position carries out just unidirectional wire cutting step, second station is in reversed wire state and does not cut, and second station carries out just unidirectional When wire cutting step, the first station is in reversed wire state and does not cut;First station and second station are arranged in parallel; The just unidirectional wire cutting refers to that wire electrode is in electric discharge cutting when opposite ground moves wire from top to bottom in processing district.
2. the unidirectional wire electric spark wire cutting method of double-station according to claim 1, which is characterized in that the method is adopted It is the unidirectional wire Wire EDM system of double-station.
3. the unidirectional wire electric spark wire cutting method of double-station according to claim 2, which is characterized in that the double-station Several guide wheels are provided on the wire electrode of unidirectional wire Wire EDM system.
4. the unidirectional wire electric spark wire cutting method of double-station according to claim 2, which is characterized in that the double-station The wire electrode length that each of unidirectional wire Wire EDM system cylinder can be wound is 8-10km.
5. a kind of unidirectional wire of double-station for the unidirectional wire electric spark wire cutting method of double-station described in claim 1-4 Wire EDM system, which is characterized in that including the unidirectional wire unit of the first station and the unidirectional wire unit of second station;Institute The unidirectional wire unit of the first station and the unidirectional wire unit of second station is stated to connect by wire electrode (7).
6. the unidirectional wire Wire EDM system of double-station according to claim 5, which is characterized in that first work The unidirectional wire unit in position includes wire cylinder mould block, guide wheel module, tensioning wheel (31) and the first station (51);The wire electrode is successively Wind wire cylinder mould block, tensioning wheel (31) and guide wheel module;The working region of wire electrode is arranged in first station (51) Outside;The wire cylinder mould block includes wire cylinder (11), pedestal (12), slide unit (13) and winding motor (14);The guide wheel mould Block includes the first guide wheel (41) and the second guide wheel (42).
7. the unidirectional wire Wire EDM system of double-station according to claim 5, which is characterized in that second work The unidirectional wire unit in position includes wire cylinder mould block, guide wheel module, tensioning wheel (32) and second station (52);The wire electrode is successively Wind wire cylinder mould block, tensioning wheel (32) and guide wheel module;The working region of wire electrode is arranged in the second station (52) Outside;The wire cylinder mould block includes wire cylinder (21), pedestal (22), slide unit (23) and winding motor (24);The guide wheel mould Block includes four guide idler (44) and third guide wheel (43).
CN201710865211.5A 2017-09-22 2017-09-22 The unidirectional wire electric spark wire cutting method of double-station and system Active CN107570824B (en)

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CN109332828A (en) * 2018-10-26 2019-02-15 广东工业大学 The self-induction decoupling control method of multistation line cutting electrode silk

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CN2693394Y (en) * 2004-05-20 2005-04-20 董广强 Electrode wire constant tenslator of double filament storage canister
CN102069244A (en) * 2011-01-31 2011-05-25 杭州台业机械设备有限公司 Numerical control medium-speed wire cut electrical discharge machine
CN201913340U (en) * 2011-01-31 2011-08-03 杭州台业机械设备有限公司 Numerically-controlled intermediate traveling wire cutting machine
CN105195843A (en) * 2015-09-09 2015-12-30 泰州市晨虹数控设备制造有限公司 Electrode wire reciprocating progressive type wire winding method and device for WEDM (wire cut electrical discharge machining)
CN105562854A (en) * 2016-02-06 2016-05-11 北京东兴润滑剂有限公司 One-way wire cut electrical discharge machining method circularly utilizing electrode wire
CN206010078U (en) * 2016-07-06 2017-03-15 苏州宝骏数控设备有限公司 A kind of middle wire intelligence wire cutting machine tool electric apparatus control apparatus
CN106825808A (en) * 2017-02-08 2017-06-13 北京东兴润滑剂有限公司 Double unidirectional electric spark wire cutting methods
CN206464658U (en) * 2017-02-08 2017-09-05 北京东兴润滑剂有限公司 The mariages cylinder reciprocal movement wire system of variable-ratio and wire cutting machine tool

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5268551A (en) * 1991-08-12 1993-12-07 Brother Kogyo Kabushiki Kaisha Wire electrode positioning control device of electrical discharge wire-cutting machine
CN2693394Y (en) * 2004-05-20 2005-04-20 董广强 Electrode wire constant tenslator of double filament storage canister
CN102069244A (en) * 2011-01-31 2011-05-25 杭州台业机械设备有限公司 Numerical control medium-speed wire cut electrical discharge machine
CN201913340U (en) * 2011-01-31 2011-08-03 杭州台业机械设备有限公司 Numerically-controlled intermediate traveling wire cutting machine
CN105195843A (en) * 2015-09-09 2015-12-30 泰州市晨虹数控设备制造有限公司 Electrode wire reciprocating progressive type wire winding method and device for WEDM (wire cut electrical discharge machining)
CN105562854A (en) * 2016-02-06 2016-05-11 北京东兴润滑剂有限公司 One-way wire cut electrical discharge machining method circularly utilizing electrode wire
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CN206464658U (en) * 2017-02-08 2017-09-05 北京东兴润滑剂有限公司 The mariages cylinder reciprocal movement wire system of variable-ratio and wire cutting machine tool

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