CN107562080A - Coolant is automatically replenished and maintained certain concentration device - Google Patents

Coolant is automatically replenished and maintained certain concentration device Download PDF

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Publication number
CN107562080A
CN107562080A CN201710918835.9A CN201710918835A CN107562080A CN 107562080 A CN107562080 A CN 107562080A CN 201710918835 A CN201710918835 A CN 201710918835A CN 107562080 A CN107562080 A CN 107562080A
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CN
China
Prior art keywords
coolant
flowmeter
solenoid valve
magnetic valve
automatically replenished
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Pending
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CN201710918835.9A
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Chinese (zh)
Inventor
徐景喆
丁腾飞
张冯豆
蔡云芹
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China University of Geosciences
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China University of Geosciences
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Application filed by China University of Geosciences filed Critical China University of Geosciences
Priority to CN201710918835.9A priority Critical patent/CN107562080A/en
Publication of CN107562080A publication Critical patent/CN107562080A/en
Pending legal-status Critical Current

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Abstract

Certain concentration device is automatically replenished and maintained the invention provides a kind of coolant, include water inlet, stoste coolant injection mouth, first magnetic valve, second solenoid valve, first flowmeter, second flowmeter, ejector, pipe-line mixer and water pump, the present apparatus can realize that coolant is automatically replenished in lathe cooler bin, by the break-make for controlling the first magnetic valve and second solenoid valve respectively, realize the function of control water inlet and stoste coolant injection mouth flow, realize the liquid level in lathe cooler bin and carry out being automatically replenished for coolant, the present invention is also equipped with electric-control system, the operational control of user can be responded, it the composite can be widely applied in Digit Control Machine Tool processing industry.

Description

Coolant is automatically replenished and maintained certain concentration device
Technical field
The present invention relates to a kind of Digit Control Machine Tool auxiliary equipment, specifically a kind of coolant is automatically replenished and maintained specific Concentration device.
Background technology
Coolant is required running stores in Digit Control Machine Tool process, and coolant use at present has many be difficult to resolve certainly to ask Topic, for example, it is often excessive toward lathe cooler bin filling coolant by hand, cause liquid to overflow, cause indoor environmental pollution;Cooling Liquid concentration it is uncoordinated, can increase corrosion and germ contamination possibility;Coolant concentration is too low, and can influence cutter uses the longevity Life, the surface smoothness of part and corrosion lathe and part;Concentration is too high, and coolant thermal diffusivity reduces, and can cause certain Waste.Moisture evaporation in coolant, the concentration of coolant in use for some time is caused to become big, how quickly, accurately, certainly It is urgently to solve now to add the coolant of the Digit Control Machine Tool of certain concentration dynamicly and maintain this concentration in use for some time Certainly the problem of.
The content of the invention
The technical problems to be solved by the invention are coolant mistake be present for above-mentioned current Digit Control Machine Tool coolant Amount, concentration is uncoordinated, the technological deficiency of coolant moisture evaporation, is automatically replenished and maintains specific dense the invention provides coolant Device is spent to solve drawbacks described above.
According to the wherein one side of the present invention, the present invention is its technical problem of solution, and technical scheme is as follows:
A kind of coolant is automatically replenished and maintained certain concentration device, it is characterised in that includes water inlet, stoste coolant Filler, the first magnetic valve, second solenoid valve, first flowmeter, second flowmeter, ejector, pipe-line mixer and water pump, its Middle water inlet is connected with the entrance of the first magnetic valve, and the outlet of the first magnetic valve is connected with first flowmeter entrance, first flow Meter outlet is connected with the one of entrance of ejector, and stoste coolant injection mouth is connected with second solenoid valve entrance, the second electromagnetism Valve outlet is connected with second flowmeter entrance, second flowmeter outlet another entrance be connected with ejector, ejector export and Pipe-line mixer entrance is connected, and pipe-line mixer outlet is connected with pump entrance, and exit of pump is used for connecting machine tool cooler bin.
Further, a diffuser pipe is included in the ejector so that the first magnetic valve, second solenoid valve to be transmitted respectively The water and stoste coolant come is together with the pressure venting of superatmospheric to water pump.
Further, pipe-line mixer is static for ejector to be transmitted to the tubular type of the water come and the mixing of stoste coolant Blender.
Further, in addition to liquid level gauge, the liquid level gauge is located inside lathe cooler bin, for measuring lathe cooler bin Liquid level, in use, coolant is automatically replenished and maintained certain concentration device to be connected to for low less than default in the water level Staff is notified during water level, and responds the operation of user to control the first magnetic valve and second solenoid valve to start to fill, or When the liquid level reaches default upper water level, the first magnetic valve and second solenoid valve is controlled to stop the electric-control system of filling.
Further, the electric-control system includes the computer that data conversion module is connected with data conversion module, data Modular converter is connected with the first magnetic valve, second solenoid valve, first flowmeter, second flowmeter and liquid level gauge.
Further, the data conversion module is used for showing in first flowmeter, second flowmeter and liquid level gauge Flow and liquid level information transmitted after carrying out A/D conversions to computer and by computer send be used to control the first magnetic valve and The control signal of second solenoid valve break-make transmitted after D/A conversions to the first magnetic valve, second solenoid valve.
Further, the computer is used for the fluid level condition in lathe cooler bin, sends control signal through data Modular converter controls the first magnetic valve with second solenoid valve break-make to reach the effect of control coolant injection after carrying out data conversion Fruit.
Certain concentration device is automatically replenished and maintained the invention provides a kind of coolant, includes water inlet, stoste cooling Liquid filler, the first magnetic valve, second solenoid valve, first flowmeter, second flowmeter, ejector, pipe-line mixer and water pump, The present apparatus can realize that coolant is automatically replenished in lathe cooler bin, by controlling the first magnetic valve and second solenoid valve respectively Break-make, the function of control water inlet and stoste coolant injection mouth flow is realized, realizes the liquid in lathe cooler bin Position carries out being automatically replenished for coolant, the present invention is also equipped with electric-control system, can respond the operational control of user, the present invention It can be widely applied in Digit Control Machine Tool processing industry.
Brief description of the drawings
Fig. 1 is that coolant of the present invention is automatically replenished and maintained certain concentration device.
Fig. 2 is the electric-control system connection structure diagram in the present invention.
Embodiment
In order to which technical characteristic, purpose and the effect of the present invention is more clearly understood, now compares accompanying drawing and describe in detail The embodiment of the present invention, the given examples are served only to explain the present invention, so as to correct understanding this invention modules it Between relation and its effect, be not intended to limit the scope of the present invention.
Embodiment 1:Coolant of the present invention is automatically replenished and maintained certain concentration system as shown in Figure 1.Whole system is by entering The mouth of a river 1, stoste coolant injection mouth 2, the first magnetic valve 3, second solenoid valve 4, first flowmeter 5, first flowmeter 6, jet Device 7, pipe-line mixer 8, water pump 9 and liquid level gauge 10 etc. form.Wherein water inlet 1 is connected with the entrance of the first magnetic valve 3, the first electricity The outlet of magnet valve 3 is communicated with the entrance of first flowmeter 5, and the outlet of first flowmeter 5 is connected with the end entrance of ejector 7 one;Stoste cools down Liquid filler 2 is connected with the entrance of second solenoid valve 4, and the outlet of second solenoid valve 4 communicates with the entrance of second flowmeter 6, second flow The outlet of meter 6 is connected with 7 another end entrance of ejector;The outlet of ejector 7 is connected with the entrance of pipe-line mixer 8, and pipe-line mixer 8 goes out Mouthful it is connected with the entrance of water pump 9, the outlet of water pump 9 is lathe cooler bin 11, the liquid level gauge 10 in the positioned inside of lathe cooler bin 11; First magnetic valve 3, second solenoid valve 4, first flowmeter 5, second flowmeter 2 and liquid level gauge 10 are connected respectively to automatically controlled system System.
Described first flowmeter 5 is respectively used to detect the water-carrying capacity and stoste coolant of water inlet 1 with second flowmeter 6 The stoste coolant rate of filler 2, it is easy to configure the coolant of certain concentration, first flowmeter 5 in second flowmeter 6 with showing The flow value shown, computer is transferred to after carrying out data conversion by data conversion module.
Described ejector 7, also known as venturi mixer, be it is a kind of itself there is no moving component, it be by nozzle, suck Room, diffuser pipe three parts composition, the working fluid with certain pressure are sprayed by nozzle at high speeds, make pressure energy conversion rate Can, vacuum is formed in nozzle outlet area, attracts out so as to which medium will be taken out, two strands of media are mixed in diffuser pipe, Finally discharged with superatmospheric power.Ejector 7 is a kind of equipment for integrating air-breathing and hybrid reaction, has structure letter The advantages that list, reliable operation, noise are low, pollution-free, it is suitable as mass transfer and chemical mixing consersion unit or intake-gas.
Described pipe-line mixer 8 is also referred to as tubular static mixer, various mixed to adding in plumbing and environment-friendly engineering Solidifying agent and acid-base neutralization etc. are all highly effective, are to handle the ideal equipment that the various medicaments in waters realize moment mixing, have Rapidly and efficiently mixing, it is simple in construction, save energy consumption, compact the features such as, its mixing efficiency is up to 90~95%, can save medicine Agent dosage about 20~30%, to improving water treatment efficiency, save the energy and be significant.
Described liquid level gauge 10 is used to show the liquid level in lathe cooler bin 11, judges that the liquid level in lathe cooler bin 11 is It is no to reach preset liquid level or default upper liquid level, the liquid level data of above-mentioned display is carried out by data conversion by data conversion module After be transferred to computer, to control the break-make of the first magnetic valve 3 and second solenoid valve 4.
Described electric-control system is collectively constituted by data conversion module and computer, for judging in lathe cooler bin 11 Fluid level condition, and send control signal and control the first magnetic valve 3 and the second electromagnetism after data conversion module carries out data conversion The break-make of valve 4, if the liquid level in lathe cooler bin 11 is less than preset liquid level, is controlled with reaching the effect of control coolant injection First magnetic valve 3 and second solenoid valve 4 are open-minded, when the liquid level in lathe cooler bin 11 reaches default upper liquid level, control first Magnetic valve 3 turns off with second solenoid valve 4.The connection of electric-control system is as shown in Figure 2.
Coolant of the present invention is automatically replenished and maintained the specific work process of certain concentration device be:
Flow information in the liquid level information and first flowmeter 5 and second flowmeter 6 that are gathered in liquid level gauge 10 is in number After A/D conversions are completed in modular converter, by the data transfer after conversion to computer, electric-control system is in liquid level less than default Prompting early warning is carried out during low water level, after operating personnel measure existing coolant concentration, is sent by computer installation relevant parameter Control signal controls the first magnetic valve 3 and second solenoid valve 4, with control to data conversion module after D/A conversions and signal condition Water inlet 1 and stoste coolant injection mouth 2 processed fills water and the flow of stoste coolant.In filling process, if liquid level gauge 10 Measure the liquid level in lathe cooler bin 11 and reach the default upper liquid level of lathe cooler bin 11, i.e., the capacity 80% of lathe cooler bin 11 when Wait, computer is by controlling the first magnetic valve 3 and the control of second solenoid valve 4 to stop filling, if first flowmeter 5 and second flow When the flow that meter 6 is shown in filling process occurs abnormal, computer is by controlling the first magnetic valve 3 and second solenoid valve 4 to control Stop only fills.
Coolant of the present invention is automatically replenished and maintained certain concentration device to realize to workshop Digit Control Machine Tool coolant Intelligent monitoring, makes that work of numerical control machine is relatively reliable, operation is safer, improves the utilization rate of Digit Control Machine Tool, improves workshop room Interior environment, reduces labour cost.The coolant is automatically replenished and maintained certain concentration device can not only be applied in number Control on lathe, common process equipment can also use, therefore have very high application and popularization value.
Embodiments of the invention are described above in conjunction with accompanying drawing, but the invention is not limited in above-mentioned specific Embodiment, above-mentioned embodiment is only schematical, rather than restricted, one of ordinary skill in the art Under the enlightenment of the present invention, in the case of present inventive concept and scope of the claimed protection is not departed from, it can also make a lot Form, these are belonged within the protection of the present invention.

Claims (7)

1. a kind of coolant is automatically replenished and maintained certain concentration device, it is characterised in that includes water inlet (1), stoste cooling Liquid filler (2), the first magnetic valve (3), second solenoid valve (4), first flowmeter (5), second flowmeter (6), ejector (7), pipe-line mixer (8) and water pump (9), wherein water inlet (1) are connected with the entrance of the first magnetic valve (3), the first magnetic valve (3) outlet is connected with first flowmeter (5) entrance, first flowmeter (5) outlet and the one of entrance phase of ejector (7) Even, stoste coolant injection mouth (2) is connected with second solenoid valve (4) entrance, second solenoid valve (4) outlet and second flowmeter (6) entrance is connected, and another entrance is connected with ejector (7) for second flowmeter (6) outlet, and ejector (7) outlet mixes with pipeline Clutch (8) entrance is connected, and pipe-line mixer (8) outlet is connected with water pump (9) entrance, and water pump (9) exports cold for connecting machine tool But case (11).
2. coolant according to claim 1 is automatically replenished and maintained certain concentration device, it is characterised in that the jet Cooled down in device (7) comprising a diffuser pipe so that the first magnetic valve (3), second solenoid valve (4) to be transmitted to the water come and stoste respectively Liquid is together with the pressure venting of superatmospheric to water pump (9).
3. coolant according to claim 1 is automatically replenished and maintained certain concentration device, it is characterised in that pipeline mixes Device (8) is for ejector (7) to be transmitted into the water come and the tubular static mixer of stoste coolant mixing.
4. coolant according to claim 1 is automatically replenished and maintained certain concentration device, it is characterised in that also including liquid Position meter (10), the liquid level gauge (10) are located at lathe cooler bin (11) inside, for measuring the liquid level of lathe cooler bin (11), made Used time, coolant are automatically replenished and maintained certain concentration device to be connected to for being notified when the water level is less than preset low water level Staff, and the operation of user is responded to control the first magnetic valve (3) and second solenoid valve (4) to start to fill, or described When liquid level reaches default upper water level, the electric-control system of the first magnetic valve of control (3) and second solenoid valve (4) stopping filling.
5. the coolant of Digit Control Machine Tool according to claim 4 is automatically replenished and maintained certain concentration device, its feature exists In the electric-control system includes the computer that data conversion module is connected with data conversion module, data conversion module and first Magnetic valve (3), second solenoid valve (4), first flowmeter (5), second flowmeter (6) and liquid level gauge (10) connection.
6. coolant according to claim 5 is automatically replenished and maintained certain concentration device, it is characterised in that the data Modular converter is used to enter the flow of display and liquid level information in first flowmeter (5), second flowmeter (6) and liquid level gauge (10) Transmitted after row A/D conversions to computer and be used for the first magnetic valve of control (3) and second solenoid valve (4) by what computer was sent The control signal of break-make transmitted after D/A conversions to the first magnetic valve (3), second solenoid valve (4).
7. coolant according to claim 5 is automatically replenished and maintained certain concentration device, it is characterised in that the calculating Machine is used for the fluid level condition in lathe cooler bin (11), sends control signal after data conversion module carries out data conversion The first magnetic valve (3) is controlled with second solenoid valve (4) break-make to reach the effect of control coolant injection.
CN201710918835.9A 2017-09-30 2017-09-30 Coolant is automatically replenished and maintained certain concentration device Pending CN107562080A (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109434692A (en) * 2018-12-12 2019-03-08 彩虹(合肥)液晶玻璃有限公司 A kind of coolant liquid make-up system and method
CN109865893A (en) * 2019-03-20 2019-06-11 陈壮壮 A kind of energy-conserving intelligent flexible manufacturing system
CN112594054A (en) * 2021-01-08 2021-04-02 上海蒸效汽车用品有限公司 Automatic add vehicle protection device of coolant liquid
CN112921338A (en) * 2021-01-22 2021-06-08 阳光电源股份有限公司 Electrolytic hydrogen production device and electrolyte supplementing method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3196061U (en) * 2014-12-04 2015-02-19 元一 堀尾 Mixing equipment
US20160070274A1 (en) * 2014-09-08 2016-03-10 Haas Automation, Inc. Automatic machine tool coolant mixer
CN205510839U (en) * 2016-01-23 2016-08-31 王友福 Simple and easy liquid manure of static mixed pipeline formula / medicine all -in -one

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160070274A1 (en) * 2014-09-08 2016-03-10 Haas Automation, Inc. Automatic machine tool coolant mixer
JP3196061U (en) * 2014-12-04 2015-02-19 元一 堀尾 Mixing equipment
CN205510839U (en) * 2016-01-23 2016-08-31 王友福 Simple and easy liquid manure of static mixed pipeline formula / medicine all -in -one

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109434692A (en) * 2018-12-12 2019-03-08 彩虹(合肥)液晶玻璃有限公司 A kind of coolant liquid make-up system and method
CN109865893A (en) * 2019-03-20 2019-06-11 陈壮壮 A kind of energy-conserving intelligent flexible manufacturing system
CN109865893B (en) * 2019-03-20 2020-11-13 宁夏吉元冶金集团有限公司 Energy-saving intelligent flexible manufacturing system
CN112594054A (en) * 2021-01-08 2021-04-02 上海蒸效汽车用品有限公司 Automatic add vehicle protection device of coolant liquid
CN112921338A (en) * 2021-01-22 2021-06-08 阳光电源股份有限公司 Electrolytic hydrogen production device and electrolyte supplementing method

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