A kind of decorative panel plate-laying system
Technical field
The present invention relates to a kind of building subsystem, in particular to a kind of decorative panel plate-laying system.
Background technique
The incrustations such as floor tile/plate, nogging/plate, slabstone are the common used materials decorate outside current city room with brick/plate;Cause
Such decoration is generally plate, is collectively referred to as decorative panel.For the demand for the people that are recruited, decorative panel is to obtain good decoration effect
Fruit often generates biggish change in shape or decorative pattern variation;The especially large-scale public places such as square, hotel, decorative pattern become
Changing often has globality, that is, collectively constitutes some or certain paintings by multiple floors.This requirement will be to construction
Cause two difficulties;
Decorative panel, especially more large-scale slabstone are drawn off difficulty after paving is filled out because itself quality is larger again
It is larger, and in the actual construction process, since slabstone decorative pattern is natural shaped, be difficult to imagine before mating formation completely multiple slabstones it
Between combined effect;Even artificial molding decorative panel, to be combined into the preferable decorative pattern of effect, it is also desirable to which construction personnel has
Stronger imagination.So the decorative panel of laying is often difficult to obtain extraordinary decorative pattern matching in actual process of deployment
Degree, and to improve decorative effect, construction volume will become very large.
Summary of the invention
The object of the present invention is to provide a kind of decorative panel plate-laying system, taken time and effort which solve decorative panel laying construction and
It is difficult to the problem of obtaining preferable decorative pattern matching degree.
Above-mentioned technical purpose of the invention has the technical scheme that
A kind of decorative panel plate-laying system, including long rails, for the plate-laying area for decorative panel of arranging and with decorative panel
Predetermined bit architecture Material Staging Area;It is provided with walking mechanism on long rails, is provided with retinue in walking mechanism and walks mechanism kinematic
Cross track and select trigger structure for pick and place decorative panel, select trigger structure movable stand to be set on cross track.
Using the above scheme, trigger structure transverse shifting is selected in the ability for selecting trigger structure itself to have pick-and-place, cross track offer
Ability, walking mechanism, which drives, cross track and selects trigger structure generally longitudinally to move, so that selecting trigger structure hanging
Any position in cross track and long rails stroke range is mobile, thus will according to decorative pattern or shape requirements by decorative panel
Decorative panel is arranged to plate-laying area;Wherein the predetermined bit architecture of the decorative panel of Material Staging Area can guarantee every time grab decorative panel when
It waits, the coordinate position of decorative panel is all consistent, so that realizing can be by way of setting coordinate after grabbing decorative panel
Decorative panel is moved to specified position, decorative panel is realized and fast and accurately arranges;And it is mentioned for the control of decorative panel automatic comparison
Condition is supplied.
Further preferably are as follows: walking mechanism includes bracket, the shaft of lower part for being connected to bracket, the pulley on fixed rotating shaft
And first motor;Wherein, first motor is fixed in bracket, and pulley is erected on long rails and cooperates in long rails;
Orbital direction is divided into two groups to pulley on each bracket along longitudinal direction, and every group two, the first motor passes through chaindriven mode
Drive at least one set of pulley rotation.
Using the above scheme, the pulley on each bracket is divided into two groups of front and back, and every group two, that is to say, pulley and longitudinal direction
There are eight fulcrums between track, and are respectively present in four orientation, walking mechanism in the process of running, especially acceleration-deceleration
Process will necessarily have inclined trend, i.e., unidirectional one group can be used as mainly by wheels, and every group two then fine
Balanced this stress, guarantee just its structural behaviour.On the other hand, the pulley being distributed two-by-two in this process can be with
Guarantee that at least a wheel is abutted with long rails, overall structure is reduced or avoided and generates sliding, guarantees the mobile essence of overall structure
It is quasi-;First motor therein drives at least one set of pulley rotation, that is to say, that wherein one group is as driving wheel, and distribution is same two-by-two
Sample can reduce skidding, improve mobile precision.
Further preferably are as follows: described that trigger structure is selected to include the cabinet being movably coupled on cross track, drive cabinet
Mobile Power Component, the absorbent module being connected to below cabinet and the lifting assembly for driving absorbent module to move up and down.
Using the above scheme, Power Component provides the ability of cabinet transverse shifting, and lifting assembly provides absorbent module or more
Mobile ability, along with the longitudinal movement ability of walking mechanism, to ensure that adsorbing mechanism can be in vertical and horizontal row
Any position of journey picks and places decorative panel.
Further preferably are as follows: the cross track includes at least two open tubular columns being generally rectangular shaped, and cabinet is socketed on sky
The outside of stem;At least one polished rod is wherein provided at the top of each open tubular column, the inner surface of cabinet is fixed with sliding with polished rod
The sliding sleeve of cooperation is moved, the lower part of cabinet is provided with the idler wheel for being connected to open tubular column bottom end.
Using the above scheme, open tubular column has lower weight and higher structural strength, is carried with two open tubular columns
Mode is also to substantially increase the bearing capacity of cross track, provides the brace foundation of crossbearer, and polished rod comparatively can be compared with
Readily production obtains higher straight line degree and surface accuracy, can be very good the cunning for guaranteeing cabinet and structure thereon with this
The cooperation of the stability of shifting, same idler wheel and polished rod can reduce friction.
Further preferably are as follows: the Power Component includes being rotatably connected on top of the box gear and rotating with moving gear
Second motor;Its middle gear is located at the inside of cabinet, and the second motor is located at the outside of cabinet, is fixed on the cross track
Rack gear along orbit distribution and with gear cooperation.
Using the above scheme, the outside that the second motor is loaded in cabinet more easily can be replaced and be repaired, and tooth
Wheel more easily can be lubricated or reduce the interference of dust in box inside;The cooperation of gear, rack gear also has higher
Mobile accuracy.
Further preferably are as follows: the lifting assembly includes the pivoted housing being rotationally connected on cabinet, is fixed on lead screw in pivoted housing
Nut, the main mounting rack for being fixed on elevating lever lower end, is fixed on master at the elevating lever being arranged in pivoted housing threadably
The third motor of gag lever post and drive pivoted housing rotation on mounting rack, wherein elevating lever is arranged between two open tubular columns, limit
Position bar is parallel to elevating lever and sliding is arranged in cabinet;The absorbent module is fixed on the lower end of main mounting rack.
Using the above scheme, gag lever post limits the rotation of main mounting rack and elevating lever;The mode precision of lead screw transmission compared with
Height, the controllability of speed is also relatively strong, can generate biggish impact to avoid absorbent module and decorative panel, also avoids reducing and decorate
The situation that plate vacantly falls;And the stability that elevating lever is arranged between two open tubular columns then for lifting assembly operation provides guarantor
Barrier.
Further preferably are as follows: described to select trigger structure further include overturning component, and the overturning component includes secondary mounting rack, connects
Arm and telescopic arm;Described linking arm one end is connected to main mounting rack, and the other end is articulated with secondary mounting rack;Telescopic arm one end is connected to
Main mounting rack, the other end are articulated with secondary mounting rack;Wherein main mounting rack is fixed on the end of elevating lever, and absorbent module is fixed on pair
The one end of mounting rack far from main mounting rack;The telescopic arm drives absorbent module rotation by flexible.
Using the above scheme, telescopic arm is driven, and telescopic arm is made to force in secondary mounting rack, secondary mounting rack can be around linking arm
Hinge joint overturn, since absorbent module is connected on secondary mounting rack, the rotation of secondary mounting rack will drive absorbent module into
Row movement overturning, until the whole angle of absorbent module is adjusted to specified angle;The control to absorbent module angle is realized with this;
To by walking mechanism and select the lateral, vertical of trigger structure, rotation will decoration after decorative panel mock pendulum discharges entirely
Plate is emitted on stamp laydown area.
Further preferably are as follows: be fixed with secondary mounting plate at the top of the absorbent module, described to select trigger structure further include rotation
Component, the rotary components are included the vertical shaft being fixed at the top of secondary mounting plate and are fixed on main mounting rack lower end and are passed with chain
Dynamic or gear-driven mode drives the 4th motor of vertical shaft rotating.
Using the above scheme, it is rotated by drive absorbent module of the 4th motor to vertical shaft, drives component rotation;To control
The center rotating of decorative panel in absorbent module processed around its own;Generally when application, as square block can control rotation
90 °, 180 °, 270 ° of equal angular rotations, preferably to agree with whole decorative pattern.
Further preferably are as follows: the decorative panel plate-laying system further includes the camera shooting instrument for shooting plate-laying area.
Using the above scheme, camera shooting instrument can be monitored the arrangement situation at scene, select plate and replacement behaviour to facilitate
Make.
Further preferably are as follows: the long rails are two, are provided with plate-laying area between two long rails, for supplementing
Replacement decorative panel select plate transition zone, stamp laydown area, be placed in plate-laying area longitudinal direction one end rotation material frame, be placed in stamp stack
The automatic transport table in area and the automatic packing machine for being placed in automatic transport table end;Wherein plate-laying area, select plate transition zone, stamp heap
It is transversely arranged to put area, plate-laying area is located at centre;Coder is provided on the transport path of the automatic transport table.
Using the above scheme, two long rails cooperate its walking mechanism that can both carry out to the moving region for selecting trigger structure
It limits, and can guarantee to select kinetic stability of the trigger structure in larger mobile range;So that selecting trigger structure can essence
Standard on a large scale picks and places decorative panel;It can will be filled in this way as the plate-laying offer condition of decorative panel
Plaque carries out simulation walkthrough in plate-laying area, if it exists shape or pattern it is unmatched can by with select the dress in plate transition zone
Plaque is exchanged through row;To quickly finish the pre-assembled of decorative panel;After the completion of plate-laying, by selecting trigger structure erection sequence will
Decorative panel is put into stamp laydown area, is stacked one by one to decorative panel through row stamp;Thereby realize decorative panel screening and
Pre- arrangement, at transport to the construction ground for needing cloth decorative panel, it is only necessary to according to the coding on decorative panel and the position that should be laid out
It sets correspond and construction can be completed, greatly reduce the construction time and return the modified situation of factory;It has adequately taken into account and has applied
Work efficiency rate and Forming Quality.
In conclusion the invention has the following advantages:
1, by way of modularization coordinate control, by the fast and accurate installation of decorative panel to plate-laying area;
2, the integral layout effect of decorative panel quickly can be reached into optimum state by comparing, correcting;
3, it both live can directly construct, simulation arrangement can also be carried out to decorative panel and is marked, in order to the later period
Construction.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the decorative panel plate-laying system of embodiment 1;
Fig. 2 is the structural schematic diagram of the execution structure of the decorative panel plate-laying system of embodiment 1;
Fig. 3 is the structural schematic diagram of the executing mechanism of embodiment 1;
Fig. 4 is the structural schematic diagram at another visual angle of executing mechanism of embodiment 1;
Fig. 5 is the structural schematic diagram for selecting trigger structure of embodiment 1;
Fig. 6 is another viewing angle constructions schematic diagram for selecting trigger structure of embodiment 1;
Fig. 7 is enlarged drawing of the Fig. 6 of embodiment 1 at A;
Fig. 8 is the operational flowchart that embodiment 1 overlays system;
Fig. 9 is the structural schematic diagram of the overturning component of embodiment 2.
In figure, 2, select trigger structure;3, walking mechanism;4, Power Component;5, lifting assembly;6, component is overturn;7, absorption group
Part;10, decorative panel;11, plate-laying area;12, plate transition zone is selected;13, stamp laydown area;14, rotation material frame;141, Material Staging Area;
142, partition;15, automatic transport table;16, long rails;17, coder;18, automatic packing machine;19, cross track;191, empty
Stem;192, polished rod;193, rack gear;21, cabinet;22, idler wheel;23, sliding sleeve;31, bracket;32, pulley;33, first motor;
34, shaft;41, the second motor;42, reduction gearbox;43, gear;51, elevating lever;52, gag lever post;53, third motor;54, turn
Set;55, cushion cover;551, spacer ring;552, baffle ring;56, feed screw nut;61, main mounting rack;62, secondary mounting rack;63, linking arm;
64, telescopic arm;641, stretch power head;71, vacuum pump;72, frame is adsorbed;73, adsorption piece.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the protection scope of invention.
Embodiment 1: a kind of decorative panel plate-laying system as depicted in figs. 1 and 2, including two long rails 16 and is located at
Rotation material frame 14, plate-laying area 11 between two tracks select plate transition zone 12, stamp laydown area 13, automatic transport table 15, select plate
Mechanism 2, automatic packing machine 18 and coder 17;Wherein plate-laying area 11, select plate transition zone 12, stamp laydown area 13 transversely arranged,
Plate-laying area 11 is located at centre;Rotation material frame 14 is placed in the longitudinal one end in plate-laying area 11, expects to be provided with partition 142 on frame, using as
The predetermined bit architecture of decorative panel 10, two end faces of decorative panel 10 are abutted with partition 142 when installation.Automatic transport table 15 is electronic
Pony roll stick platform is placed in stamp laydown area 13, and coder 17 is located on the transport path of automatic transport table 15, automatic packing machine 18
It is placed in 15 end of automatic transport table.
It is provided with walking mechanism 3 on long rails 16, is provided between two walking mechanisms 3 with the movement of walking mechanism 3
Cross track 19;On the cross track 19 for selecting trigger structure 2 movably to set up.In the case where stroke allows, select trigger structure 2 can
It is mobile with any position between two long rails 16, and selecting trigger structure 2 to have liftable air pressure adsorption structure can
To be picked and placed to decorative panel 10.Decorative panel 10 is quickly supplied by rotation material frame 14 first, then quickly by decorative panel 10
It is layered in plate-laying area 11 in advance, wherein having shape or decorative pattern unmatched, is selecting plate transition zone 12 to choose through row and replacement.It is being laid with
It is complete it is errorless after, by selecting trigger structure 2 that decorative panel 10 is sent into automatic transport table 15 one by one, automatic transport table 15 will be to transfer
It is conveyed to decorative panel 10 thereon, the stamp during transportation of coder 17;Finally it is packaged via automatic packing machine 18.Separately
It is outer, in actual use plate-laying area 11, select plate transition zone 12, that the surface of stamp laydown area 13 can be laid with a floor is soft
Plastic plate.
Referring to Fig. 3 and Fig. 4, walking mechanism 3 includes bracket 31, the shaft 34 for the lower part for being connected to bracket 31, fixed rotating shaft
Pulley 32 and first motor 33 on 34;Wherein, first motor 33 is fixed in bracket 31, and pulley 32 is erected at long rails
Cooperate on 16 and with long rails 16;16 direction of track is divided into two groups along longitudinal direction for pulley 32 on each bracket 31, and every group two,
First motor 33 drives wherein one group of rotation of pulley 32 by chaindriven mode.
Referring to figure 5 and figure 6, Fig. 5 and Fig. 6 is respectively the visual angle for selecting trigger structure 2 horizontal and vertical.Selecting trigger structure 2 to include can
The Power Component 4 of the mobile cabinet 21 being connected on cross track 19, the drive movement of cabinet 21 is connected to 21 lower section of cabinet
Absorbent module 7 and the lifting assembly 5 for driving absorbent module 7 to move up and down.
Referring to Fig. 5, cross track 19 includes two open tubular columns 191 being generally rectangular shaped, and cabinet 21 is socketed on open tubular column 191
Outside;Wherein the top of each open tubular column 191 is provided with a polished rod 192, and the inner surface of cabinet 21 is fixed with and polished rod 192
The sliding sleeve 23 of cooperation is slid, the lower part of cabinet 21 is provided with the idler wheel 22 for being connected to 191 bottom end of open tubular column.
Power Component 4 includes being rotatably connected on 21 top gear 43 of cabinet, reduction gearbox 42 and the second motor 41;Its middle gear
43 are located at the inside of cabinet 21, and the second motor 41 is located at the outside of cabinet 21, and gear 43 is fixed on the output shaft of reduction gearbox 42
On, the second motor 41 is rotated by reduction gearbox 42 with moving gear 43.The top of open tubular column 191 is fixed with the transversely distribution of track 19
And the rack gear 193 cooperated with gear 43.
Referring to figure 6 and figure 7, lifting assembly 5 includes the pivoted housing 54 being rotatably connected on cabinet 21, is fixed on 54 internal thread of pivoted housing
Thick stick nut 56, the elevating lever 51 being threaded through in pivoted housing 54 threadably, the main installation for being fixed on 51 lower end of elevating lever
Frame 61, the gag lever post 52 being fixed on main mounting rack 61 and driven by the way of chain conveyer or V belt translation pivoted housing 54 rotate
Third motor 53.Wherein the top of cabinet 21 is fixed with hollow cushion cover 55 in such a way that bolt is fixed;Pivoted housing 54 is embedded in
Cushion cover 55, and two bearings by being distributed up and down and cushion cover 55 are fixed, cushion cover 55 is provided with spacer ring between two bearings
551.The baffle ring 552 for being connected to the axial end face of underlying bearing is threaded on the inner wall of cushion cover 55.Feed screw nut
56 top is radially projecting to be provided with the filler ring abutted along axial direction with pivoted housing 54, and so as to form T-type structure, T-type structure
Lower part is matched by interference to be fixed in pivoted housing 54.After elevating lever 51 and gag lever post 52 are installed in feed screw nut 56, the two position
It sets and is just arranged between two open tubular columns 191;Gag lever post 52 has two, and gag lever post 52 is parallel to elevating lever 51 and sliding is worn
Set on cabinet 21.Main mounting rack 61 is located at the lower section of cabinet 21, and absorbent module 7 is fixed on the lower end of main mounting rack 61.
Referring to Fig. 6, absorbent module 7 includes absorption frame 72 and adsorption piece 73, and the shape of the absorption frame 72 is U-shaped.Main installation
Secondary mounting rack 62 is fixed under frame 61, the both ends of absorption frame 72 are fixed on secondary mounting rack 62, absorption frame 72 and secondary mounting rack 62
Accommodating space is formed between side wall.Adsorption piece 73, which is worn, to be fixed on absorption frame 72, and adsorption piece 73 is located at one in absorption frame 72
End is connected by tracheae with vacuum pump 71, and vacuum pump 71 is located at the top of cabinet 21, and tracheae can be accommodated in accommodating space.
Operating procedure are as follows: reference Fig. 8,
Step 1 is slightly spread, artificial or with selecting trigger structure 2 to take decorative panel 10 in Material Staging Area 141, and is compared Butut
It is laid with to plate-laying area 11;
Step 2 makes a general survey of the laying situation in entire place, compares Butut, and with selecting, trigger structure 2 will wherein shape or decorative pattern be
The decorative panel 10 of symbol takes out out of place, is transferred to and selects in plate transition zone 12;Then from selecting in plate transition zone 12 or Material Staging Area 141
Select the position for selecting the decorative panel 10 of suitable shape or decorative pattern to insert vacancy;
Step 3 compares Butut inspection again, and such as all combination is errorless, selects the decorative panel 10 of corner, sets it to
One, thereafter in horizontal or vertical direction or according to shape in batches after one by one by selecting trigger structure 2 to be moved in automatic transport table 15;
Step 4 stamp, decorative panel 10 is with the position where conveying coder 17 in automatic transport table 15, coder 17
Stamp label is carried out to decorative panel 10 one by one;
Step 5 is packaged, and decorative panel 10 enters automatic packing machine 18 with end is delivered in automatic transport table 15, automatically
Baling press 18 is in order packaged decorative panel 10.
Embodiment 2: referring to Fig. 9, the difference from embodiment 1 is that, between absorbent module 7 and main mounting rack 61 and
The overturning component 6 for driving absorbent module 7 to rotate, the crawl rotation material frame 14 that overturning component 6 can help absorbent module 7 more flexible
On decorative panel 10.
Overturning component 6 is fixed on the lower end of elevating lever 51, and overturning component 6 includes main mounting rack 61, secondary mounting rack 62, connection
Arm 63 and telescopic arm 64;63 one end of linking arm is connected to main mounting rack 61, and the other end is articulated with secondary mounting rack 62;Telescopic arm 64 1
End is connected to main mounting rack 61, and the other end is articulated with secondary mounting rack 62;Wherein main mounting rack 61 is fixed on the end of elevating lever 51,
Absorbent module 7 is fixed on the one end of secondary mounting rack 62 far from main mounting rack 61;Telescopic arm 64 drives 7 turns of absorbent module by flexible
It is dynamic.
Specifically, one end that linking arm 63 is connect with main mounting rack 61 is the end of thread, and the end of thread is through main mounting rack
61, and top nut and lower nut have been threadedly engaged on the end of thread, top nut is held on the upper of main mounting rack 61 with lower nut
Lower wall is to realize the connection between linking arm 63 and main mounting rack 61.
Telescopic arm 64 is able to carry out expanding-contracting action with the hinge for driving absorbent module 7 between linking arm 63 and secondary mounting rack 62
Contact is overturn.
Telescopic cylinder can be selected in telescopic arm 64, and telescopic cylinder includes outer cylinder body and flexible power head 641, and outer cylinder body is hinged
In main mounting rack 61, flexible power head 641 is articulated with secondary mounting rack 62, between the above flexible power head 641 and secondary mounting rack 62
Articulated shaft, the articulated shaft between outer cylinder body and main mounting rack 61, the articulated shaft three between linking arm 63 and secondary mounting rack 62
It keeps being parallel to each other.
Embodiment 3: the difference from embodiment 1 is that described to select trigger structure 2 further include rotary components, absorbent module 7
Top be fixed with secondary mounting plate, rotary components include the vertical shaft being fixed at the top of secondary mounting plate and are fixed on main mounting rack 61
Lower end and the 4th motor that vertical shaft rotating is driven in a manner of gear-driven.
It is rotated by drive absorbent module 7 of the 4th motor to vertical shaft, drives absorbent module to turn 7 dynamic;To control absorption
The center rotating of decorative panel 10 on component 7 around its own;Generally application when, as square block can control rotation 90 °,
180 °, 270 ° of equal angular rotations, preferably to agree with whole decorative pattern.
Embodiment 4: the difference from embodiment 1 is that the top in plate-laying area 11 (does not show equipped with projector in figure
Out), projector can be loaded on indoor top or the crossbeam set up in actual condition;The particular number shape of projector can be according to operating condition
Variation, plate-laying area 11 can be projected completely by being subject to;In its use process, projection is in 10 surface of decorative panel, Ke Yigeng always
Good compares.
Embodiment 5: the difference from embodiment 1 is that plate-laying area 11 selects plate transition zone 12 interior and stamp laydown area 13
Camera shooting instrument (not shown) is loaded, installation site is relatively free, and three regions can be monitored by being subject to;Pass through camera shooting
Head can carry out remote control.