CN107558270A - A kind of terylene tufted carpet liquid dyes printing technology - Google Patents
A kind of terylene tufted carpet liquid dyes printing technology Download PDFInfo
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- CN107558270A CN107558270A CN201710667790.2A CN201710667790A CN107558270A CN 107558270 A CN107558270 A CN 107558270A CN 201710667790 A CN201710667790 A CN 201710667790A CN 107558270 A CN107558270 A CN 107558270A
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Abstract
The present invention relates to a kind of terylene tufted carpet liquid dyes printing technology, it is provided with special diffusion liquid, the terylene tufting base blanket being made into is subjected to coating using roller foam process using diffusion liquid, high temperature stamp operation is carried out after to be dried again, the color capsule of terylene nonwoven base fabric can be expanded using diffusion liquid, it may insure that dyestuff can be completely into the color capsule of terylene nonwoven base fabric, so as to improve color fastness in stamp operation;And it is additionally provided with three-stage color fixing process at high temperature in stamp drying color development technique, and color fixing temperature and the fixation time in strict control each stage, make the effect that one " Synergistic " is formed between diffusion liquid and flame-resistant terylene bottom, polyester surface layer, increase substantially the performance of product of the present invention, the color fastness of dyestuff on product after stamp can further be improved, after tested, its colour fastness to rubbing is up to 3.5 grades.
Description
Technical field
The present invention relates to engineering blanket, more particularly to a kind of terylene tufted carpet liquid dyes printing technology.
Background technology
Polyester carpet is one kind of carpet, also known as PET polyester carpets, is a kind of carpet formed by spun polyester thread braiding,
And spun polyester thread is to belong to a kind of synthetic fibers, it is a kind of artificial fine to be that various material is often formed after special PROCESS FOR TREATMENT
Dimension, its softness are high, and gradation enriches, and polyester carpet fade resistance is higher, can natural dyeing, elasticity
Typically, it is more wear-resisting, so being well used in various commercial buildings, office, factory and family.
At present, polyester carpet is in process of production due to itself characteristic, it is necessary to needs to use color fixing process at high temperature, passes through
Ink-jet decorating machine, vapour steaming colour fixing is used to produce modified drugget with 100 DEG C of progress fixation operations with this;But due to current
Stamp be all to carry out matching somebody with somebody mill base using the disperse dyes of powdery, this mode is not suitable for the dye of existing terylene tufted carpet
Color stamp, therefore often occur due to dyestuff bad dispersibility after dyeing, cause stamp dim, the low situation of color fastness, therefore have
Wait to improve.
The content of the invention
In order to overcome above mentioned problem, the invention provides a kind of terylene tufted carpet liquid dyes printing technology.
To achieve the above object, technical scheme provided by the invention is:
A kind of terylene tufted carpet liquid dyes printing technology, comprises the following steps:
1)It is added to after polyester fiber raw materials and flame-retardant color master batch grain are mixed in spinning-drawing machine and carries out spinning, it is short that flame-resistant terylene is made
It is fine;
2)It is spun into by 90~96% terylene short fiber and 4~10% eutectic material of mass percent by the perverse equipment of Nonwovens Needle
Terylene nonwoven base fabric;
3)Prepare diffusion liquid;Described diffusion liquid with mass percent include red phosphorus 10-20%, compound aluminium hydroxide agent 20-40%,
Alkali metal hydroxide 40-50%, active APP 5-10%, remaining be water;
4)By step 2)Obtained terylene nonwoven base fabric, terylene tufting base blanket is made into by tufting machine and uses roller foam process
Coating diffusion liquid, is then dried;
5)By step 4)The fire-retardant base blanket of tufting of treated diffusion liquid is subjected to multiple bottom, obtains terylene tufted carpet;
6)In step 5)It is digital ink-jet printed that the fire-retardant base blanket progress high temperature of terylene tufting is made:Described color development temperature is 170-
200 DEG C, speed 1.8-2.2m/min;
7)In step 6)The fire-retardant base blanket of terylene tufting after stamp carries out high temperature fixing process, obtains the fire-retardant base of finished product terylene tufting
Blanket.
Specifically, in step 3)In, described diffusion liquid includes red phosphorus 15%, compound aluminium hydroxide agent with mass percent
32%th, alkali metal hydroxide 40%, active APP 8%, remaining be water.
Specifically, in step 4)In, described drying temperature is 150-180 DEG C, drying time 4-5min.
Specifically, in step 7)In, described high temperature fixation uses three-stage color fixing process, and wherein first paragraph goes moisture temperature
Spend for 130-150 DEG C, it is 7-8min to go the moisture time, and second segment drying temperature is 160-170 DEG C, drying time 3-4min,
3rd section of color fixing temperature is 180-200 DEG C, and the fixation time is 3-4min.
Above-mentioned technical proposal is beneficial in that:
The present invention relates to a kind of terylene tufted carpet liquid dyes printing technology, it is provided with special diffusion liquid, utilizes diffusion
The terylene tufting base blanket being made into is carried out coating by liquid using roller foam process, and high temperature stamp operation is carried out again after to be dried,
The color capsule of terylene nonwoven base fabric can be expanded using diffusion liquid, may insure that dyestuff can be completely into terylene in stamp operation
In the color capsule of non-woven base cloth, so as to improve color fastness;And it is additionally provided with three-stage high temperature fixation in stamp drying color development technique
Technique, and the color fixing temperature in strict control each stage and fixation time, make diffusion liquid and flame-resistant terylene bottom, polyester surface layer it
Between formed one " Synergistic " effect, increase substantially the performance of product of the present invention, produced after can further improving stamp
The color fastness of dyestuff on product, after tested, its colour fastness to rubbing is up to 3.5 grades.
Technical scheme is clearly and completely described below in conjunction with embodiment, it is clear that retouched
The embodiment stated is part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, this area
The every other embodiment that those of ordinary skill is obtained under the premise of creative work is not made, belongs to protection of the present invention
Scope.
Embodiment
Embodiment 1
A kind of terylene tufted carpet liquid dyes printing technology, comprises the following steps:
1)It is added to after polyester fiber raw materials and flame-retardant color master batch grain are mixed in spinning-drawing machine and carries out spinning, it is short that flame-resistant terylene is made
It is fine;
2)It is spun into by 90~96% terylene short fiber and 4~10% eutectic material of mass percent by the perverse equipment of Nonwovens Needle
Terylene nonwoven base fabric;
3)Prepare diffusion liquid;Described diffusion liquid with mass percent include red phosphorus 10-20%, compound aluminium hydroxide agent 20-40%,
Alkali metal hydroxide 40-50%, active APP 5-10%, remaining be water;
4)By step 2)Obtained terylene nonwoven base fabric, terylene tufting base blanket is made into by tufting machine and uses roller foam process
Coating diffusion liquid, is then dried;
5)By step 4)The fire-retardant base blanket of tufting of treated diffusion liquid is subjected to multiple bottom, obtains terylene tufted carpet;
6)In step 5)It is digital ink-jet printed that the fire-retardant base blanket progress high temperature of terylene tufting is made:Described color development temperature is 170-
200 DEG C, speed 1.8-2.2m/min;
7)In step 6)The fire-retardant base blanket of terylene tufting after stamp carries out high temperature fixing process, obtains the fire-retardant base of finished product terylene tufting
Blanket.
Specifically, in step 3)In, described diffusion liquid includes red phosphorus 15%, compound aluminium hydroxide agent with mass percent
32%th, alkali metal hydroxide 40%, active APP 8%, remaining be water.
Specifically, in step 4)In, described drying temperature is 170 DEG C, drying time 5min.
Specifically, in step 6)In, described color development temperature is 190 DEG C, speed 1.8-2.2m/min.
Specifically, in step 7)In, described high temperature fixation uses three-stage color fixing process, and wherein first paragraph goes moisture temperature
Spend for 142 DEG C, it is 7min to go the moisture time, and second segment drying temperature is 155 DEG C, drying time 4min, the 3rd section of fixation temperature
Spend for 195 DEG C, the fixation time is 3min.
Embodiment 2
A kind of terylene tufted carpet liquid dyes printing technology as described in Example 1, which part step can also use
Following technique:
Specifically, in step 4)In, described drying temperature is 160 DEG C, drying time 4min.
Specifically, in step 6)In, described color development temperature is 180 DEG C, speed 1.8-2.2m/min.
Specifically, in step 7)In, described high temperature fixation uses three-stage color fixing process, and wherein first paragraph goes moisture temperature
Spend for 138 DEG C, it is 8min to go the moisture time, and second segment drying temperature is 165 DEG C, drying time 3min, the 3rd section of fixation temperature
Spend for 188 DEG C, the fixation time is 4min.
Embodiment 3
A kind of terylene tufted carpet liquid dyes printing technology as described in Example 1, which part step can also use
Following technique:
Specifically, in step 4)In, described drying temperature is 180 DEG C, drying time 4min.
Specifically, in step 6)In, described color development temperature is 170 DEG C, speed 1.8-2.2m/min.
Specifically, in step 7)In, described high temperature fixation uses three-stage color fixing process, and wherein first paragraph goes moisture temperature
Spend for 150 DEG C, it is 7min to go the moisture time, and second segment drying temperature is 160 DEG C, drying time 4min, the 3rd section of fixation temperature
Spend for 200 DEG C, the fixation time is 3min.
Embodiment 4
A kind of terylene tufted carpet liquid dyes printing technology as described in Example 1, which part step can also use
Following technique:
Specifically, in step 4)In, described drying temperature is 150 DEG C, drying time 5min.
Specifically, in step 6)In, described color development temperature is 200 DEG C, speed 1.8-2.2m/min.
Specifically, in step 7)In, described high temperature fixation uses three-stage color fixing process, and wherein first paragraph goes moisture temperature
Spend for 130 DEG C, it is 7min to go the moisture time, and second segment drying temperature is 170 DEG C, drying time 3min, the 3rd section of fixation temperature
Spend for 180 DEG C, the fixation time is 4min.
Technical key point is to be provided with special diffusion liquid, is adopted the terylene tufting base blanket being made into using diffusion liquid
Carry out coating with roller foam process, high temperature stamp operation carried out again after to be dried, using diffusion liquid can expand terylene without
The color capsule of base fabric is spun, may insure that dyestuff can be completely into the color capsule of terylene nonwoven base fabric, so as to carry in stamp operation
High color fastness;And it is additionally provided with three-stage color fixing process at high temperature, and each rank of strict control after stamp dries color development technique
The color fixing temperature of section and fixation time, make to form one " Synergistic " between diffusion liquid and flame-resistant terylene bottom, polyester surface layer
Effect, increase substantially the performance of product of the present invention, the color fastness of dyestuff on product after stamp can be further improved, through surveying
Examination, its colour fastness to rubbing are up to 3.5 grades;Further, since it is that primary raw material, special expansion will be used as using special diffusion liquid
Component is all nonpoisonous and tasteless in dispersion liquid, it can be ensured that the environmental protection of obtained carpet, to human body and environmentally friendly;Specific performance is for example following
Shown in the result of the test of test method.
The deficiencies in the prior art are, the equipment such as shower nozzle may be resulted in blockage using powder dye, the shower nozzle of blocking
The discharging uniformity of dyestuff is then influenced whether, the colouring to base fabric impacts;And if using liquid dyes to current base
Cloth carries out fixation, although liquid dyes permeability is preferable, current most itself property of terylene base fabric are not appropriate for liquid
Dyestuff, by the applicant through overtesting, if directly using liquid dyes using existing dye fixing technique to terylene base
Cloth carries out fixation, and single color fixing process can not accomplish all areas all fixation successes completely, and subregion can have darker in color
Light phenomenon, have influence on outward appearance U.S. degree of finished product product;In order to overcome the problem, the invention provides one kind self-control base fabric and
Printing technology.
Test proves that the terylene tufted carpet obtained by by above-mentioned 4 embodiments of the present invention, i.e., in step 3)
In, described diffusion liquid includes red phosphorus 15%, compound aluminium hydroxide agent 32%, alkali metal hydroxide 40%, work with mass percent
Property APP 8%, remaining be water;In step 4)In, described drying temperature is 150-180 DEG C, drying time 4-5min;
Step 6)In, described color development temperature is 170-200 DEG C, speed 1.8-2.2m/min;In step 7)In, described high temperature is consolidated
Color uses three-stage color fixing process, and it is 130-150 DEG C that wherein first paragraph, which goes moisture temperature, and the fixation time is 7-8min, second segment
Solidification temperature is 160-170 DEG C, and the fixation time is 3-4min, and the 3rd section of color fixing temperature is 180-200 DEG C, and the fixation time is 3-
4min;The terylene tufted carpet obtained by the preparation technology by the present invention can possess excellent performance again, by the present invention
People tests, wherein optimal with the color fastness of terylene tufted carpet obtained by embodiment 1, its colour fastness to rubbing is up to 3.5
Level, while also there is excellent fire resistance.
Performance test:
Experiment one:It is measured for the fire resistance of finished product terylene tufted carpet.
Test material:Through the terylene tufted carpet described in four embodiments of the invention, conventional polyester tufted carpet.
Test method:Two kinds of carpets are tested respectively according to standard GB/T/T 8626-2007.
Standard requirement:Burning length FsStandard requirement:≤150mm.
Result of the test:
It is as follows through experiment, test result:
(One), terylene tufted carpet described in the embodiment of the present invention 1:
The duration of ignition=15s, F in 20ss==115mm。
(Two), terylene tufted carpet described in the embodiment of the present invention 2:
The duration of ignition=14s, F in 20ss==118mm。
(Three), terylene tufted carpet described in the embodiment of the present invention 3:
The duration of ignition=12s, F in 20ss==122mm。
(Four), terylene tufted carpet described in the embodiment of the present invention 4:
The duration of ignition=13s, F in 20ss==124mm。
(Five), conventional polyester tufted carpet:
The duration of ignition=7s, F in 20ss==175mm。
Conclusion (of pressure testing):
Technique system of the terylene tufted carpet described in through four embodiments of the invention is can be seen that by testing a result of the test
After standby, its fire resistance exceedes existing conventional polyester tufted carpet, wherein the technical scheme described in embodiment 1, that is, exist
Step 3)In, described diffusion liquid includes red phosphorus 15%, compound aluminium hydroxide agent 32%, alkali metal hydroxide with mass percent
40%th, active APP 8%, remaining be water;In step 4)In, described drying temperature is 150 DEG C, drying time 5min;
Step 6)In, described color development temperature is 200 DEG C, speed 1.8-2.2m/min;In step 7)In, described high temperature fixation is adopted
With three-stage color fixing process, it is 130 DEG C that wherein first paragraph, which goes moisture temperature, and it is 7min to go the moisture time, second segment drying temperature
For 170 DEG C, drying time 3min, the 3rd section of color fixing temperature is 180 DEG C, and the fixation time is 4min;Again by the system of the present invention
The fire resistance of conventional polyester tufted carpet obtained by standby technique is optimal, and the duration of ignition is up to 15s and just burnt, in 25s
Fs==115mm, it is obvious compared to conventional polyester tufted carpet, lifting.
Experiment two:It is measured for the color fastness of finished product terylene tufted carpet.
Test material:Through the terylene tufted carpet described in four embodiments of the invention, conventional polyester tufted carpet.
Test method:
The colour fastness to rubbing of two kinds of carpets is tested according to standard GB/T/T 3920;
National standard GB/T 11746-2008 sampling standards are performed, carpet respectively 10 parts of the sampling of four embodiments of the invention is conventional
Terylene tufted carpet samples 10 parts, altogether 50 parts of samples.
Note:50 parts of samples are dark sample.
Standard requirement:Colour fastness to rubbing:>=1 grade.
Result of the test:
(One), terylene tufted carpet described in the embodiment of the present invention 1:
Table 1
Tested it can be seen from Table 1 that sampling 10 parts to the terylene tufted carpet described in the embodiment of the present invention 1,10 parts
Coupon results meet the requirement for terylene tufted carpet color fastness in national standard.
(Two), terylene tufted carpet described in the embodiment of the present invention 2:
Table 2
Tested it can be seen from Table 2 that sampling 10 parts to the terylene tufted carpet described in the embodiment of the present invention 2,10 parts
Coupon results meet the requirement for terylene tufted carpet color fastness in national standard.
(Three), terylene tufted carpet described in the embodiment of the present invention 3:
Table 3
Tested it can be seen from Table 3 that sampling 10 parts to the terylene tufted carpet described in the embodiment of the present invention 3,10 parts
Coupon results meet the requirement for terylene tufted carpet color fastness in national standard.
(Four), terylene tufted carpet described in the embodiment of the present invention 4:
Table 4
Tested it can be seen from Table 4 that sampling 10 parts to the terylene tufted carpet described in the embodiment of the present invention 4,10 parts
Coupon results meet the requirement for terylene tufted carpet color fastness in national standard.
(Five), conventional polyester tufted carpet:
Table 5
Tested it can be seen from Table 5 that sampling 10 parts to conventional polyester tufted carpet, there are 3 parts of symbols in 10 parts of coupon results
Close the requirement for terylene tufted carpet color fastness in national standard.
Conclusion (of pressure testing):
Technique of the terylene tufted carpet described in through four embodiments of the invention can be seen that by the result of the test of experiment two
After preparation, its color fastness exceedes existing conventional polyester tufted carpet, wherein the technical scheme described in embodiment 1, that is, exist
Step 3)In, described diffusion liquid includes red phosphorus 15%, compound aluminium hydroxide agent 32%, alkali metal hydroxide with mass percent
40%th, active APP 8%, remaining be water;In step 4)In, described drying temperature is 150 DEG C, drying time 5min;
Step 6)In, described color development temperature is 200 DEG C, speed 1.8-2.2m/min;In step 7)In, described high temperature fixation is adopted
With three-stage color fixing process, it is 130 DEG C that wherein first paragraph, which goes moisture temperature, and it is 7min to go the moisture time, second segment drying temperature
For 170 DEG C, drying time 3min, the 3rd section of color fixing temperature is 180 DEG C, and the fixation time is 4min;Again by the system of the present invention
The color fastness highest of terylene tufted carpet obtained by standby technique, is tested, its colour fastness to rubbing is up to by the present inventor
To 3.5 grades, compared with conventional polyester tufted carpet, lifting is obvious.
Claims (4)
1. a kind of terylene tufted carpet liquid dyes printing technology, it is characterised in that comprise the following steps:
1)It is added to after polyester fiber raw materials and flame-retardant color master batch grain are mixed in spinning-drawing machine and carries out spinning, it is short that flame-resistant terylene is made
It is fine;
2)It is spun into by 90~96% terylene short fiber and 4~10% eutectic material of mass percent by the perverse equipment of Nonwovens Needle
Terylene nonwoven base fabric;
3)Prepare diffusion liquid;Described diffusion liquid with mass percent include red phosphorus 10-20%, compound aluminium hydroxide agent 20-40%,
Alkali metal hydroxide 40-50%, active APP 5-10%, remaining be water;
4)By step 2)Obtained terylene nonwoven base fabric, terylene tufting base blanket is made into by tufting machine and uses roller foam process
Coating diffusion liquid, is then dried;
5)By step 4)The fire-retardant base blanket of tufting of treated diffusion liquid is subjected to multiple bottom, obtains terylene tufted carpet;
6)In step 5)It is digital ink-jet printed that the fire-retardant base blanket progress high temperature of terylene tufting is made:Described color development temperature is 170-
200 DEG C, speed 1.8-2.2m/min;
7)In step 6)The fire-retardant base blanket of terylene tufting after stamp carries out high temperature fixing process, obtains the fire-retardant base of finished product terylene tufting
Blanket.
2. a kind of terylene tufted carpet liquid dyes printing technology as claimed in claim 1, it is characterised in that in step 3)
In, described diffusion liquid includes red phosphorus 15%, compound aluminium hydroxide agent 32%, alkali metal hydroxide 40%, work with mass percent
Property APP 8%, remaining be water.
3. a kind of terylene tufted carpet liquid dyes printing technology as claimed in claim 1, it is characterised in that in step 4)
In, described drying temperature is 150-180 DEG C, drying time 4-5min.
4. a kind of terylene tufted carpet liquid dyes printing technology as claimed in claim 1, it is characterised in that in step 7)
In, described high temperature fixation uses three-stage color fixing process, and it is 130-150 DEG C that wherein first paragraph, which goes moisture temperature, when removing moisture
Between be 7-8min, second segment drying temperature is 160-170 DEG C, drying time 3-4min, and the 3rd section of color fixing temperature is 180-200
DEG C, the fixation time is 3-4min.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001348769A (en) * | 2000-06-02 | 2001-12-21 | Yamamoto Sangyo Kk | Method for producing tufted carpet |
CN104831569A (en) * | 2015-04-27 | 2015-08-12 | 上海卡比特家饰地毯有限公司 | Terylene carpet digital printing method |
CN105401358A (en) * | 2015-06-16 | 2016-03-16 | 诺奥(福建)环保家居用品有限公司 | Preparation technology of flame-retardant tufted printing engineering carpet |
CN106280378A (en) * | 2016-09-30 | 2017-01-04 | 福建华塑新材料有限公司 | One is exempted to spray polycarbonate compositions and preparation method thereof |
-
2017
- 2017-08-07 CN CN201710667790.2A patent/CN107558270A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001348769A (en) * | 2000-06-02 | 2001-12-21 | Yamamoto Sangyo Kk | Method for producing tufted carpet |
CN104831569A (en) * | 2015-04-27 | 2015-08-12 | 上海卡比特家饰地毯有限公司 | Terylene carpet digital printing method |
CN105401358A (en) * | 2015-06-16 | 2016-03-16 | 诺奥(福建)环保家居用品有限公司 | Preparation technology of flame-retardant tufted printing engineering carpet |
CN106280378A (en) * | 2016-09-30 | 2017-01-04 | 福建华塑新材料有限公司 | One is exempted to spray polycarbonate compositions and preparation method thereof |
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