CN107557831B - Cable copper plating equipment - Google Patents

Cable copper plating equipment Download PDF

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Publication number
CN107557831B
CN107557831B CN201710906617.3A CN201710906617A CN107557831B CN 107557831 B CN107557831 B CN 107557831B CN 201710906617 A CN201710906617 A CN 201710906617A CN 107557831 B CN107557831 B CN 107557831B
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shaft
copper plating
cable
roller
positioning
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CN201710906617.3A
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CN107557831A (en
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嵇连坤
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Deqing Jiawei Cable Co ltd
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Deqing Jiawei Cable Co ltd
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Abstract

The invention relates to the field of cable processing, in particular to cable copper plating equipment which comprises a paying-off mechanism, a copper plating mechanism and a wire winding mechanism; the paying-off mechanism comprises a bracket, and a first cable drum and a second cable drum which are positioned on the bracket; the copper plating mechanism comprises a frame, a copper plating pool arranged on the frame, and a roll shaft assembly arranged on the frame above the copper plating pool; the roll shaft assembly comprises a roller for winding the cable and shaft bodies connected to two axial end faces of the roller; shaft bodies on two sides of the roller are arranged on the frame, the roller is positioned above the copper plating tank, and the end parts of the shaft bodies are connected with a low-voltage direct current power supply through a clamping plate assembly; the paying-off mechanism of the cable copper plating equipment can timely and rapidly supplement a second cable drum when the cable wires on the first cable drum are used up, so that the production efficiency is improved; the cylinder passes through the splint subassembly and connects low voltage direct current power supply in the copper facing mechanism, and the splint subassembly has not fragile, advantage with lower costs.

Description

Cable copper plating equipment
Technical Field
The invention relates to the field of cable processing, in particular to a copper plating device for cables.
Background
After 1870, along with the wide application of electric power, the development of science and technology is rapid, various new technologies and new inventions are endless, and the technology is rapidly applied to industrial production, so that the development of economy is greatly promoted. With the continuous development of economic construction in China and the acceleration of urban process, electricity becomes an indispensable part of people's production and life. The electric wire is a carrier for power transmission, the price of the current nonferrous metal is rising, and the copper wire has good performance, but the price is high, and the cost of the copper conductor accounts for more than 90% of the total cost of the cable material. In order to ensure that the technical index of a cable copper conductor is met and the cable cost is greatly reduced, the copper-clad wire concept is generated, the copper-clad wire adopts an advanced cladding welding manufacturing technology, a high-quality copper strip is concentrically coated on the outer surface of a core wire such as an aluminum rod or a steel wire, and firm metallurgical bonding between atoms is formed between a copper layer and the core wire. The two different metal materials are combined into an integral body, the drawing and annealing treatment can be carried out like the processing of a single metal wire, the diameter of copper and aluminum in the drawing process is changed in the same proportion, and the volume ratio of the copper layer is kept relatively constant.
The current copper plating process is that a core wire is led into a copper plating tank after being led out by a paying-off mechanism, a direct current electric field is introduced when the core wire passes through the copper plating tank, and copper ions in the copper plating tank are separated out and reduced into copper and attached to the surface of the core wire. However, the existing cable copper plating equipment has the following two disadvantages: 1 current paying off mechanism can only hold a cable dish and pay off, when the cable wire on the first cable dish is used up, need lift off the cable dish and reinstallate new cable dish and carry out production and processing again, production efficiency is lower. 2, the roller and the bracket of the copper plating mechanism are both provided with carbon brushes, and the roller is connected with a direct current power supply through the carbon brushes, but the carbon brushes are expensive and easy to damage, so that improvement is urgently needed.
Disclosure of Invention
In order to solve the problems, the invention aims to provide a cable copper plating device, wherein a paying-off mechanism of the cable copper plating device can timely and rapidly supplement a second cable drum when a cable wire on the first cable drum runs out, so that the production efficiency is improved; the cylinder passes through the splint subassembly and connects low voltage direct current power supply in the copper facing mechanism, and the splint subassembly has not fragile, advantage with lower costs.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a cable copper plating device comprises a paying-off mechanism, a copper plating mechanism and a wire winding mechanism; the method is characterized in that;
the paying-off mechanism comprises a bracket, and a first cable drum and a second cable drum which are positioned on the bracket; the two sides of the bracket are provided with chute rails, a material erection area is formed between the chute rails on the two sides, and the chute rails of the bracket have inclined slopes; the first cable drum and the second cable drum are arranged in the material erection area, a first rolling shaft is arranged in the first cable drum in a penetrating manner, and a second rolling shaft is arranged in the second cable drum in a penetrating manner; the left bearing and the right bearing are arranged at the two axial ends of the first rolling shaft and the second rolling shaft and positioned in the chute track, and the positioning position of the second rolling shaft is higher than that of the first rolling shaft; the first positioning assembly used for positioning the first rolling shaft and the second positioning assembly used for positioning the second rolling shaft are inserted into the chute track; the first positioning component comprises two first positioning rods, and a bearing of the first rolling shaft is positioned between the two first positioning rods; the second positioning assembly comprises a second positioning rod, the second positioning rod is positioned below a bearing of the second rolling shaft, and the bearing of the second rolling shaft is propped against the second positioning rod; a damping system is arranged on the bracket and is linked with the first rolling shaft; the damping system comprises a damping disc and a damping belt, the damping disc is sleeved on the first rolling shaft and rotates coaxially with the first rolling shaft, one end of the damping belt is fixed on the bracket, the other end of the damping belt is sleeved on the damping disc, and the damping disc and the damping belt move relatively; the first cable tray and the second cable tray both comprise a wire collecting roller shaft in the middle and material trays fixed on two axial end parts of the wire collecting roller shaft; a line collecting groove is formed between the line releasing roll shafts between the two material trays;
the copper plating mechanism comprises a frame, a copper plating pool arranged on the frame, and a roll shaft assembly arranged on the frame above the copper plating pool; the roll shaft assembly comprises a roller for winding the cable and shaft bodies connected to two axial end faces of the roller; the shaft bodies at two sides of the roller are arranged on the frame, the roller is positioned above the copper plating tank, and the circumferential side surface of the roller is provided with a positioning groove in a thread shape; the shaft body and the roller are both electric conductors, and the end part of the shaft body is connected with a low-voltage direct-current power supply through a clamping plate assembly; the clamping plate assembly comprises a first plate body and a second plate body, wherein the first plate body and the second plate body comprise semi-circular bodies, and an upper end body and a lower end body which are integrally connected with two end parts of the semi-circular bodies; the lower end body of the first plate body is hinged with the lower end body of the second plate body through a hinge, the upper end body of the first plate body is connected with the upper end body of the second plate body through a pin shaft, and an adjusting spring is arranged between the end part of the pin shaft and the upper end body of the first plate body or the upper end body of the second plate body; the semicircular body of the first plate body and the semicircular body of the second plate body are oppositely arranged, are in butt joint to form a circular through hole, and the end part of the shaft body is arranged in the circular through hole in a penetrating mode.
Preferably, the bearing seats are arranged on the frames at two sides of the copper plating tank, the shaft body frame penetrates through the bearing seats, and the clamping plate assemblies are sleeved on the shaft bodies at the outer sides of the bearing seats.
The invention adopts the technical scheme, and the technical scheme relates to cable copper plating equipment which comprises a paying-off mechanism, a copper plating mechanism and a wire winding mechanism and has the advantages of:
in the paying-off mechanism, when the cable wires on the first cable tray are used up, a first positioning rod and a damping belt used for positioning the front side of a first positioning assembly of a first rolling shaft are opened, and as the sliding groove track of the support has an inclined gradient, the first cable tray can slide to the ground along the sliding groove track along the first rolling shaft so as to be easily unloaded. Then insert the first locating lever of front side, open first locating lever and the second locating lever of rear side, the second cable dish will follow the second roll axis along spout track slide to the position of original first cable dish, the bearing of second roll axis can offset with the first locating lever of the front side of first locating component, insert the first locating lever of rear side and can fix a position the second cable dish, can carry out the unwrapping wire operation again this moment, when carrying out the unwrapping wire operation, can mend new cable dish and reserve, can change the cable dish like this high-efficiently, improve unwrapping wire efficiency.
2, shaft bodies at two sides of a roller in the cable copper plating mechanism are erected on the frame, and the end parts of the shaft bodies are connected with a low-voltage direct current power supply through a clamping plate assembly. In the clamping plate assembly, the lower end body of the first plate body is hinged with the lower end body of the second plate body through a hinge, the upper end body of the first plate body is connected with the upper end body of the second plate body through a pin shaft, and an adjusting spring is arranged at the connecting end of the upper part; the first plate body and the second plate body of the clamping plate assembly can be adjusted within a certain range, so that the shaft body cannot cause too great damage to the clamping plate assembly when rotating, and the conductive plate with the structure has low cost. Therefore, the technical scheme is based on; the cable copper plating mechanism has the advantages of difficult damage and lower cost when ensuring copper plating work.
Drawings
FIG. 1 is a schematic diagram of a cable copper plating assembly line.
Fig. 2 is a schematic side view of the pay-off mechanism.
Fig. 3 is a schematic top view of the pay-off mechanism.
FIG. 4 is a schematic view of the copper plating mechanism.
Fig. 5 is a schematic surface view of the drum.
Fig. 6 is a schematic structural view of the cleat assembly.
Fig. 7 is a schematic structural view of the pickling tank.
Detailed Description
Preferred embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
The cable copper plating assembly line as shown in figures 1-7 comprises a paying-off mechanism 1, a copper plating mechanism 2, an acid pickling tank 3 and a wire winding mechanism 4.
The paying-off mechanism 1 comprises a bracket 11, a first cable drum 12 and a second cable drum 13 which are positioned on the bracket 11, wherein the first cable drum 12 and the second cable drum 13 respectively comprise a line collecting roller shaft 14 at the middle part, and charging drums 141 which are fixed on two axial end parts of the line collecting roller shaft 14, and a line collecting groove 142 is formed between the paying-off roller shafts between the two charging drums 141. The two sides of the bracket 11 are provided with chute rails 111, the chute rails 111 of the bracket 11 have inclined slopes, and a material erection area 112 is formed between the chute rails 111 on the two sides. The first cable tray 12 and the second cable tray 13 are disposed in the material erection area 112, the first cable tray 12 is internally provided with a first rolling shaft 121 in a penetrating manner, the second cable tray 13 is internally provided with a second rolling shaft 131 in a penetrating manner, two axial ends of the first rolling shaft 121 and the second rolling shaft 131 are provided with left and right bearings and positioned in the chute track 111, and the positioning position of the second rolling shaft 131 is higher than that of the first rolling shaft 121.
The chute rail 111 is inserted with a first positioning component for positioning the first rolling shaft 121 and a second positioning component for positioning the second rolling shaft 131. The first positioning assembly includes two first positioning rods 15, and the bearing of the first rolling shaft 121 is positioned between the two first positioning rods 15. The second positioning assembly comprises a second positioning rod 16, the second positioning rod 16 is positioned below a bearing of a second rolling shaft 131, and the bearing of the second rolling shaft 131 is abutted against the second positioning rod 16. The support 11 is provided with a damping system, and the damping system is linked with the first rolling shaft 121. The damping system comprises a damping disc 17 and a damping belt 18, wherein the damping disc 17 is sleeved on a first rolling shaft 121 and rotates coaxially with the first rolling shaft 121, one end of the damping belt 18 is fixed on the bracket 11, the other end of the damping belt 18 is sleeved on the damping disc 17, and the damping disc 17 and the damping belt 18 move relatively.
In the paying-off mechanism 1, when the cable wires on the first cable drum 12 are used up, the first positioning rod 15 and the damping belt 18 on the front side in the first positioning assembly for positioning the first rolling shaft 121 are opened, and the first cable drum 12 slides to the ground along the sliding groove rail 111 along the first rolling shaft 121 due to the inclined slope of the sliding groove rail 111 of the bracket 11, so that the first cable drum 12 is easily unloaded. Then insert front side's first locating lever 15, open rear side's first locating lever 15 and second locating lever 16, second cable dish 13 will follow second roll axis 131 along spout track 111 and slide to original first cable dish 12's position, the bearing of second roll axis 131 can offset with first locating lever 15 of first locating component's front side, insert rear side first locating lever 15 and can fix a position second cable dish 13, can carry out the unwrapping wire operation again at this moment, when carrying out the unwrapping wire operation, can mend new cable dish and reserve, can change the cable dish like this high-efficient, improve unwrapping wire efficiency.
The copper plating mechanism 2 includes a frame 21, a copper plating bath 22 provided on the frame 21, and a roller assembly provided on the frame 21 above the copper plating bath 22. The roller assembly includes a drum 23 for winding the wire, and shaft bodies 24 connected to both axial end surfaces of the drum 23. Bearing seats 25 are arranged on the frames 21 on two sides of the copper plating tank 22, shaft bodies 24 on two sides of the roller 23 are erected on the frames 21, the shaft bodies 24 penetrate through the bearing seats 25, the roller 23 is arranged above the copper plating tank 22, and copper sulfate solution is stored in the copper plating tank 22. The shaft body 24 and the roller 23 are both electric conductors, and the end part of the shaft body 24 is connected with a low-voltage direct current power supply through a clamping plate assembly. The circumferential side surface of the roller 23 is provided with a positioning groove 231 in a thread shape, and the positioning groove on the side surface of the roller 23 is used for pulling and lifting the core wire. The clamping plate assembly is sleeved on the shaft body 24 outside the bearing seat 25, and comprises a first plate body 26 and a second plate body 27, wherein the first plate body 26 and the second plate body 27 comprise a semicircular body 281, and an upper end body 282 and a lower end body 283 which are integrally connected with two end parts of the semicircular body 281. The lower end body 283 of the first plate body 26 and the lower end body 283 of the second plate body 27 are hinged with each other through a hinge, the upper end body 282 of the first plate body 26 and the upper end body 282 of the second plate body 27 are connected through a pin shaft, and an adjusting spring 284 is arranged between the end part of the pin shaft and the upper end body 282 of the first plate body 26 or the second plate body 27. The semicircular body 281 of the first plate 26 and the semicircular body 281 of the second plate 27 are disposed opposite to each other, and are abutted to form a circular through hole, and the end of the shaft 24 is inserted into the circular through hole.
Shaft bodies 24 on two sides of a roller 23 in the cable copper plating mechanism 2 are erected on the frame 21, and the end parts of the shaft bodies 24 are connected with a low-voltage direct current power supply through a clamping plate assembly. Because the lower end body 283 of the first plate body 26 and the lower end body 283 of the second plate body 27 are hinged to each other by a hinge in the clamping plate assembly, the upper end body 282 of the first plate body 26 is connected with the upper end body 282 of the second plate body 27 by a pin, and an adjusting spring is arranged at the connecting end of the upper portion. The first plate 26 and the second plate 27 of the cleat assembly can be adjusted to a range so that the shaft 24 does not cause excessive damage to the cleat assembly when rotated, and the conductive plates of such a construction are inexpensive. Therefore, the technical scheme is based. The cable copper plating mechanism 2 has the advantages of difficult damage and lower cost when ensuring copper plating work.
The pickling tank 3 includes a tank body 31 and a tank cover 32 provided on the tank body 31. Specifically, a cavity is formed in the box 31, an acid solution tank 33 is arranged at the bottom of the cavity, and a wire hole for penetrating a cable is formed in a side plate of the box 31 above the acid solution tank 33. The box top plate 311 is lower in horizontal height than the upper end surface of the box side plate 313, and a top groove 312 is formed between the box top plate 311 and the box side plate 313. The top plate 311 of the box body in the top groove 312 is provided with a box opening 34, and the height of the side plate 341 of the box opening is higher than the horizontal height of the top plate 311 of the box body. A cover groove 323 is formed between the cover top plate 321 and the cover side plate 322 of the cover 32. The number of the box openings 34 is multiple, and the box openings 34 are rectangular box openings 34; the box openings 34 are covered with a box cover 32, the box cover 32 is a rectangular box cover 32, and a handle 35 is arranged on the upper end face of the box cover 32. The box cover 32 covers the box opening 34, the box opening side plate 341 is positioned in the cover groove of the box cover 32, and the box cover side plate 322 surrounds the outer edge of the box opening side plate 341. The top groove 312 is used for injecting liquid, and a liquid sealing surface of the liquid needs to be maintained between the lower end surface of the side plate 322 of the case cover and the upper end surface of the side plate 341 of the case mouth.
An acid liquor tank 33 is arranged in the box body 31 of the cable acid washing box 3, hydrochloric acid is injected into the acid liquor tank 33, and the cable passes through the inner cavity of the box body 31 above the acid liquor tank 33. The top end of the box body 31 is provided with a top groove 312, a box opening 34 in the top groove 312 is covered with a box cover 32, liquid (generally water) is injected into the top groove 312 during operation of the device, a liquid sealing surface of the liquid needs to be kept between the lower end surface of the box cover side plate 322 and the upper end surface of the box opening side plate 341, so that the liquid can seal a gap between the box cover side plate 322 and the box opening side plate 341, hydrochloric acid is prevented from escaping from the sealing opening, the tightness of the cable pickling box 3 is improved, the volatilization amount of hydrochloric acid in the device is reduced, the utilization rate of the hydrochloric acid is guaranteed, and the production cost of enterprises is reduced.

Claims (2)

1. A cable copper plating device comprises a paying-off mechanism, a copper plating mechanism and a wire winding mechanism; the method is characterized in that;
the paying-off mechanism comprises a bracket, and a first cable drum and a second cable drum which are positioned on the bracket; the two sides of the bracket are provided with chute rails, a material erection area is formed between the chute rails on the two sides, and the chute rails of the bracket have inclined slopes; the first cable drum and the second cable drum are arranged in the material erection area, a first rolling shaft is arranged in the first cable drum in a penetrating manner, and a second rolling shaft is arranged in the second cable drum in a penetrating manner; the left bearing and the right bearing are arranged at the two axial ends of the first rolling shaft and the second rolling shaft and positioned in the chute track, and the positioning position of the second rolling shaft is higher than that of the first rolling shaft; the first positioning assembly used for positioning the first rolling shaft and the second positioning assembly used for positioning the second rolling shaft are inserted into the chute track; the first positioning component comprises two first positioning rods, and a bearing of the first rolling shaft is positioned between the two first positioning rods; the second positioning assembly comprises a second positioning rod, the second positioning rod is positioned below a bearing of the second rolling shaft, and the bearing of the second rolling shaft is propped against the second positioning rod; a damping system is arranged on the bracket and is linked with the first rolling shaft; the damping system comprises a damping disc and a damping belt, the damping disc is sleeved on the first rolling shaft and rotates coaxially with the first rolling shaft, one end of the damping belt is fixed on the bracket, the other end of the damping belt is sleeved on the damping disc, and the damping disc and the damping belt move relatively; the first cable tray and the second cable tray both comprise a wire collecting roller shaft in the middle and material trays fixed on two axial end parts of the wire collecting roller shaft; a line collecting groove is formed between the line releasing roll shafts between the two material trays;
the copper plating mechanism comprises a frame, a copper plating pool arranged on the frame, and a roll shaft assembly arranged on the frame above the copper plating pool; the roll shaft assembly comprises a roller for winding the cable and shaft bodies connected to two axial end faces of the roller; the shaft bodies at two sides of the roller are arranged on the frame, the roller is positioned above the copper plating tank, and the circumferential side surface of the roller is provided with a positioning groove in a thread shape; the shaft body and the roller are both electric conductors, and the end part of the shaft body is connected with a low-voltage direct-current power supply through a clamping plate assembly; the clamping plate assembly comprises a first plate body and a second plate body, wherein the first plate body and the second plate body comprise semi-circular bodies, and an upper end body and a lower end body which are integrally connected with two end parts of the semi-circular bodies; the lower end body of the first plate body is hinged with the lower end body of the second plate body through a hinge, the upper end body of the first plate body is connected with the upper end body of the second plate body through a pin shaft, and an adjusting spring is arranged between the end part of the pin shaft and the upper end body of the first plate body or the upper end body of the second plate body; the semicircular body of the first plate body and the semicircular body of the second plate body are oppositely arranged, are in butt joint to form a circular through hole, and the end part of the shaft body is arranged in the circular through hole in a penetrating mode.
2. The cable copper plating apparatus as recited in claim 1, wherein: the bearing seats are arranged on the frames on two sides of the copper plating tank, the shaft body frame penetrates through the bearing seats, and the clamping plate assemblies are sleeved on the shaft bodies on the outer sides of the bearing seats.
CN201710906617.3A 2017-09-29 2017-09-29 Cable copper plating equipment Active CN107557831B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710906617.3A CN107557831B (en) 2017-09-29 2017-09-29 Cable copper plating equipment

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Application Number Priority Date Filing Date Title
CN201710906617.3A CN107557831B (en) 2017-09-29 2017-09-29 Cable copper plating equipment

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CN107557831B true CN107557831B (en) 2023-11-24

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117144448B (en) * 2023-10-30 2023-12-29 南通睿博电器有限公司 Electrolytic treatment device for surface coating of photovoltaic cable

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CN202968726U (en) * 2012-11-26 2013-06-05 天津三环乐喜新材料有限公司 Electricity conducting device for electroplating
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CN104444616A (en) * 2014-11-20 2015-03-25 国网河南鄢陵县供电公司 Large cable paying-off, taking-up and testing device
CN104477698A (en) * 2014-09-10 2015-04-01 南通昱品通信科技有限公司 Mechanical damping type passive pay-off device
CN204714934U (en) * 2015-05-22 2015-10-21 丹阳凯富达过滤器材有限公司 Wire copper facing equipment
JP2015218060A (en) * 2014-05-21 2015-12-07 古河ロックドリル株式会社 Cable reel and work machine provided with the same
CN105401207A (en) * 2015-11-27 2016-03-16 厦门金越电器有限公司 Rolling barrel electroplating device
CN206279279U (en) * 2016-11-03 2017-06-27 宁波埃斯科光电有限公司 A kind of conductive wheel device with flushing structure
CN107059046A (en) * 2017-06-11 2017-08-18 王兆兵 A kind of novel electrolytic device
CN207391584U (en) * 2017-09-29 2018-05-22 德清县佳伟线缆有限公司 A kind of cable copper facing equipment

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202671695U (en) * 2012-07-30 2013-01-16 天津市大港镀锌厂 Connection device for cathode of electroplating roller
CN202968726U (en) * 2012-11-26 2013-06-05 天津三环乐喜新材料有限公司 Electricity conducting device for electroplating
CN203806843U (en) * 2014-04-22 2014-09-03 国家电网公司 Signal wire rolling and unrolling device
JP2015218060A (en) * 2014-05-21 2015-12-07 古河ロックドリル株式会社 Cable reel and work machine provided with the same
CN104477698A (en) * 2014-09-10 2015-04-01 南通昱品通信科技有限公司 Mechanical damping type passive pay-off device
CN104444616A (en) * 2014-11-20 2015-03-25 国网河南鄢陵县供电公司 Large cable paying-off, taking-up and testing device
CN204714934U (en) * 2015-05-22 2015-10-21 丹阳凯富达过滤器材有限公司 Wire copper facing equipment
CN105401207A (en) * 2015-11-27 2016-03-16 厦门金越电器有限公司 Rolling barrel electroplating device
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CN107059046A (en) * 2017-06-11 2017-08-18 王兆兵 A kind of novel electrolytic device
CN207391584U (en) * 2017-09-29 2018-05-22 德清县佳伟线缆有限公司 A kind of cable copper facing equipment

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