CN107557727A - A kind of new high-temperature carburizing equipment - Google Patents

A kind of new high-temperature carburizing equipment Download PDF

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Publication number
CN107557727A
CN107557727A CN201610500614.5A CN201610500614A CN107557727A CN 107557727 A CN107557727 A CN 107557727A CN 201610500614 A CN201610500614 A CN 201610500614A CN 107557727 A CN107557727 A CN 107557727A
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CN
China
Prior art keywords
carburizing
cabin
temperature
cementation
equipment
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Pending
Application number
CN201610500614.5A
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Chinese (zh)
Inventor
蔡志国
黄小琳
吉波
王欢欢
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CAIZ TOPSHINE Ltd.
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Hubei Kaichang Photoelectric Technology Co Ltd
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Priority to CN201610500614.5A priority Critical patent/CN107557727A/en
Publication of CN107557727A publication Critical patent/CN107557727A/en
Pending legal-status Critical Current

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Abstract

The present invention relates to a kind of new high-temperature carburizing equipment, including a carburizing cabin, carburizing hatchcover is provided with the carburizing cabin, multiple supports are provided with the carburizing cabin, are provided with a cementation launder on each support, it is necessary to which the workpiece being processed is positioned in the cementation launder, high frequency coil is provided with the outside of multiple cementation launders, the high frequency coil is arranged in the carburizing cabin, and connects a High-frequency machine, and bleeding point and air admission hole are provided with the carburizing cabin;Also include a thermocouple, the thermocouple passes through carburizing cabin side wall, and inside the carburizing cabin, the position that the thermocouple is connected with carburizing cabin side wall is provided with sealing ring.The new high-temperature carburizing equipment can be controlled accurately by said structure, its heating-up temperature and position, heating and cooling rate, carburizing environment, product component and carburized layer thickness, substantially increase the stability of carburization process.

Description

A kind of new high-temperature carburizing equipment
Technical field
The present invention relates to a kind of carburizing equipment, more particularly to a kind of new high-temperature carburizing equipment.
Background technology
Existing carburizing tech refers to increase the phosphorus content on metal material top layer and forming certain carbon profile, by gold Category heats and is incubated the chemical heat treatment process for making carbon atom penetrate into top layer in carburizing medium, and the purpose is to improve workpiece surface Concentration of carbon and other characteristics.Conventional has two kinds of pack carburizing and gas carburizing, and wherein pack carburizing is earliest acieration, with Carburized layer thickness is relatively easy to control and is widely used.It is few that traditional pack carburizing equipment disposably puts workpiece, carburizing time length, temperature Degree is difficult to manipulate, and heating location is inaccurate, and the structure and composition of product are unstable, and cumbersome time-consuming;Such as, Yao Shibin is once reported The excessively a kind of thoriated-tungsten cathode carbonization cell structure in road, this device structure is complicated, can only disposably fix a thorium tungsten electrode, pass through carbonization Electric current, time control carburization zone thickness, but not can determine that the actual temp in carbonizing chamber.
It is therefore desirable to design a kind of new high-temperature carburizing equipment, to overcome above mentioned problem.
The content of the invention
It is an object of the invention to overcome the defect of prior art, there is provided a kind of new high-temperature carburizing equipment, it adds Hot temperature and position, heating and cooling rate, carburizing environment, product component and carburized layer thickness can be controlled accurately, significantly Improve the stability of carburization process.
What the present invention was realized in:
The present invention provides a kind of new high-temperature carburizing equipment, including a carburizing cabin, and carburizing hatchcover is provided with the carburizing cabin, Multiple supports are provided with the carburizing cabin, are provided with a cementation launder on each support, it is necessary to which the workpiece being processed is put It is placed in the cementation launder, high frequency coil is provided with the outside of multiple cementation launders, the high frequency coil is arranged at described ooze In carbon cabin, and a High-frequency machine is connected, bleeding point and air admission hole are provided with the carburizing cabin;Also include a thermocouple, the heat Galvanic couple passes through carburizing cabin side wall, inside the carburizing cabin, position that the thermocouple is connected with carburizing cabin side wall Install and be equipped with sealing ring.
Further, the quantity of the support is four, and four supports are symmetrical arranged.
Further, the support is made up of stainless steel material, and the support is vertically arranged.
Further, the side in the carburizing cabin sets the bleeding point, and opposite side sets the air admission hole.
The invention has the advantages that:
After carburizing cabin is vacuumized, High-frequency machine is opened, workpiece is heated by way of gradient increased temperature, makes to be coated in workpiece Carbon atom in the activated carbon on surface is absorbed by workpiece surface and gradually diffuses to inside, is completed by control time and temperature Carburizing process, being passed through protective gas finally by air admission hole makes workpiece be cooled down under the speed accurately controlled.Whole carburizing cabin Small volume, make carburizing environment stably and controllable, being heated evenly property of workpiece is good, ensures that the thickness of carburized layer is uniform;In addition, equal Four workpiece can be disposably completed under time, have saved the time, improve the efficiency of production;The introducing of thermocouple can be effective Display and precise control of temperature in real time, the thickness and composition of carburized layer can be by adjusting temperature and carburizing time realization, finally Obtain preferable product.New high-temperature carburizing equipment provided by the invention, there is efficient, time saving, cleaning, controllable in real time excellent Point, ensure to carry out accurate computer heating control to device under the conditions of condition of high vacuum degree, traditional pack carburizing equipment can be replaced to realize To the Carburization Treatment of the metals such as tungsten alloy and steel.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is a kind of structural representation of new high-temperature carburizing equipment provided in an embodiment of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art obtained on the premise of creative work is not made it is all its Its embodiment, belongs to the scope of protection of the invention.
Such as Fig. 1, the embodiment of the present invention provides a kind of new high-temperature carburizing equipment, including a carburizing cabin 1, the carburizing cabin Carburizing hatchcover 11 is provided with 1, the multiple supports 2 to play a supportive role are provided with the carburizing cabin 1, the support 2 is by stainless Steel material is made, and the support 2 is vertically arranged.A cementation launder 3 is provided with each support 2, it is necessary to the work being processed Part 6 is positioned in the cementation launder 3.Further, the quantity of the support 2 is four, and four supports 2 are symmetrical arranged, A cementation launder 3, the cementation process for a workpiece 6 are set on each support 2.
Such as Fig. 1, the outside of multiple cementation launders 3 is provided with high frequency coil 4, and the high frequency coil 4 is arranged at described ooze In carbon cabin 1, and connect a High-frequency machine(It is not shown), bleeding point 12 and air admission hole 13 are provided with the carburizing cabin 1;At this preferably In embodiment, the side in the carburizing cabin 1 sets the bleeding point 12, and opposite side sets the air admission hole 13.
Such as Fig. 1, the new high-temperature carburizing equipment also includes a thermocouple 5, and the thermocouple 5 passes through the carburizing cabin 1 side wall, inside the carburizing cabin 1, the position that the thermocouple 5 is connected with the side wall of carburizing cabin 1 is provided with sealing ring.
The present invention provides a kind of carburizing process of new high-temperature carburizing equipment and is broadly divided into two parts:One, absorbs;Two, Diffusion.Carbon atom under high temperature in activated carbon is contacted with metal surface, and after being absorbed by metal surface, certain is formed with metallic matrix Metallic compound;The increase of piece surface phosphorus content, makes piece surface produce certain carbon profile with center portion and promote surface Carbon atom progressively spreads to center portion, is finally completed carburizing process.
The workpiece 6 for coating carbon dust is put into four cementation launders 3, covers carburizing hatchcover 11, from bleeding point 12 by carburizing cabin 1 When interior air drains the vacuum for only, reaching certain, opening High-frequency machine makes high frequency coil 4 heat workpiece 6, and High-frequency machine adds Heat coil is connected with thermocouple 5 by same hole, closed by the sealing ring with good air-tightness herein;Thermocouple 5 is stretched Enter into carburizing cabin 1, the temperature and position to carburizing are accurately controlled in real time;The composition and property of carburization product be by The composite factors such as the temperature of carburizing, the position of workpiece, time, environment control;After carburizing terminates, protection is passed through from air admission hole 13 Gas, workpiece 6 is set to be cooled down under suitable speed.The sealing ring that each connecting hole has high leakproofness is sealed, and guarantee is entirely oozed The vacuum in carbon cabin 1, improve the being heated evenly property of workpiece 6.
New high-temperature carburizing equipment provided by the invention, after carburizing cabin 1 is vacuumized, High-frequency machine is opened, is passed through The mode of gradient increased temperature heats to workpiece 6, make the active atoms of carbon coated in the surface of workpiece 6 by the Surface absorption of workpiece 6 simultaneously Inside gradually is diffused to, carburizing process is completed by control time and temperature, protective gas is passed through finally by air admission hole 13 Workpiece 6 is set to be cooled down under the speed accurately controlled.
The small volume in whole carburizing cabin 1, makes carburizing environment stably and controllable, and the being heated evenly property of workpiece 6 is good, ensures carburized layer Thickness it is uniform;In addition, can disposably complete four workpiece 6 under the equal time, the time has been saved, has improved the effect of production Rate;The introducing of thermocouple 5 can be effectively clear and definite in real time and controls temperature, and the thickness and composition of carburized layer can be by adjusting temperature Realized with carburizing time, finally give preferable product.
New high-temperature carburizing equipment provided by the invention, there is the advantages of efficient, time saving, cleaning, controllable in real time, ensure Accurate computer heating control is carried out to device under the conditions of condition of high vacuum degree, traditional pack carburizing equipment can be replaced to realize to tungsten alloy And the Carburization Treatment of the metal such as steel.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention God any modification, equivalent substitution and improvements made etc., should be included in the scope of the protection with principle.

Claims (4)

1. a kind of new high-temperature carburizing equipment, it is characterised in that including a carburizing cabin, carburizing cabin is provided with the carburizing cabin Cover, be provided with multiple supports in the carburizing cabin, be provided with a cementation launder on each support, it is necessary to the workpiece being processed It is positioned in the cementation launder, high frequency coil is provided with the outside of multiple cementation launders, the high frequency coil is arranged at described In carburizing cabin, and a High-frequency machine is connected, bleeding point and air admission hole are provided with the carburizing cabin;
Also include a thermocouple, the thermocouple passes through carburizing cabin side wall, inside the carburizing cabin, the thermocouple The position being connected with carburizing cabin side wall is provided with sealing ring.
A kind of 2. new high-temperature carburizing equipment as claimed in claim 1, it is characterised in that:The quantity of the support is four Individual, four supports are symmetrical arranged.
A kind of 3. new high-temperature carburizing equipment as claimed in claim 1 or 2, it is characterised in that:The support is by stainless steel Material is made, and the support is vertically arranged.
A kind of 4. new high-temperature carburizing equipment as claimed in claim 3, it is characterised in that:The side in the carburizing cabin is set The bleeding point, opposite side set the air admission hole.
CN201610500614.5A 2016-06-30 2016-06-30 A kind of new high-temperature carburizing equipment Pending CN107557727A (en)

Priority Applications (1)

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CN201610500614.5A CN107557727A (en) 2016-06-30 2016-06-30 A kind of new high-temperature carburizing equipment

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Application Number Priority Date Filing Date Title
CN201610500614.5A CN107557727A (en) 2016-06-30 2016-06-30 A kind of new high-temperature carburizing equipment

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CN107557727A true CN107557727A (en) 2018-01-09

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115011913A (en) * 2022-06-17 2022-09-06 吴忠仪表有限责任公司 Induction boronizing tool and induction boronizing method
CN116716574A (en) * 2023-06-12 2023-09-08 西南交通大学 Low-carbon steel micro-carburizing isothermal quenching system

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1570193A (en) * 2003-07-25 2005-01-26 王东 Intermediate frequency inductive carburizing furnace
CN1936067A (en) * 2005-09-21 2007-03-28 石川岛播磨重工业株式会社 Carburizing treatment apparatus and method
CN101113510A (en) * 2007-08-25 2008-01-30 宁夏东方钽业股份有限公司 Nitrogen coping method for valve metal powder and nitrogen-containing tantalum powder and nitrogen-containing niobium powder acquired therefrom
CN201068468Y (en) * 2007-08-08 2008-06-04 华南理工大学 Molecular resonance chemical heat treatment furnace
CN202072754U (en) * 2011-03-23 2011-12-14 宁夏东方钽业股份有限公司 Tantalum metal surface passivation device provided with oxygen-containing gas refrigeration system
CN202380069U (en) * 2011-12-08 2012-08-15 北京机电研究所 Accuracy control device of carburization gas delivering and exhausting system for vacuum and low-pressure carburization equipment
CN105369190A (en) * 2015-12-10 2016-03-02 贵州西南工具(集团)有限公司 Gas carbonitriding automatic control method and device
JP2016033240A (en) * 2014-07-31 2016-03-10 Dowaサーモテック株式会社 Heat treatment device
CN205368483U (en) * 2016-01-26 2016-07-06 辽宁工业大学 Cementation coating heat treatment device

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1570193A (en) * 2003-07-25 2005-01-26 王东 Intermediate frequency inductive carburizing furnace
CN1936067A (en) * 2005-09-21 2007-03-28 石川岛播磨重工业株式会社 Carburizing treatment apparatus and method
JP2007084870A (en) * 2005-09-21 2007-04-05 Ishikawajima Harima Heavy Ind Co Ltd Carburizing treatment apparatus and method
CN201068468Y (en) * 2007-08-08 2008-06-04 华南理工大学 Molecular resonance chemical heat treatment furnace
CN101113510A (en) * 2007-08-25 2008-01-30 宁夏东方钽业股份有限公司 Nitrogen coping method for valve metal powder and nitrogen-containing tantalum powder and nitrogen-containing niobium powder acquired therefrom
CN202072754U (en) * 2011-03-23 2011-12-14 宁夏东方钽业股份有限公司 Tantalum metal surface passivation device provided with oxygen-containing gas refrigeration system
CN202380069U (en) * 2011-12-08 2012-08-15 北京机电研究所 Accuracy control device of carburization gas delivering and exhausting system for vacuum and low-pressure carburization equipment
JP2016033240A (en) * 2014-07-31 2016-03-10 Dowaサーモテック株式会社 Heat treatment device
CN105369190A (en) * 2015-12-10 2016-03-02 贵州西南工具(集团)有限公司 Gas carbonitriding automatic control method and device
CN205368483U (en) * 2016-01-26 2016-07-06 辽宁工业大学 Cementation coating heat treatment device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115011913A (en) * 2022-06-17 2022-09-06 吴忠仪表有限责任公司 Induction boronizing tool and induction boronizing method
CN116716574A (en) * 2023-06-12 2023-09-08 西南交通大学 Low-carbon steel micro-carburizing isothermal quenching system
CN116716574B (en) * 2023-06-12 2024-01-12 西南交通大学 Low-carbon steel micro-carburizing isothermal quenching system

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Effective date of registration: 20210820

Address after: 514000 Huanshi North Road, Wuliting, Chengbei, Meizhou City, Guangdong Province

Applicant after: CAIZ TOPSHINE Ltd.

Address before: 432900 Chengnan Industrial Park, Xiaochang Economic Development Zone, Xiaogan City, Hubei Province

Applicant before: HUBEI KAICHANG PHOTOELECTRIC TECHNOLOGY Co.,Ltd.

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Application publication date: 20180109

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