CN107557062A - A kind of method for improving catalytic cracking unit yield of gasoline - Google Patents

A kind of method for improving catalytic cracking unit yield of gasoline Download PDF

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Publication number
CN107557062A
CN107557062A CN201610501051.1A CN201610501051A CN107557062A CN 107557062 A CN107557062 A CN 107557062A CN 201610501051 A CN201610501051 A CN 201610501051A CN 107557062 A CN107557062 A CN 107557062A
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China
Prior art keywords
catalytic cracking
gasoline
cracking unit
emulsifying agent
emulsifying
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CN201610501051.1A
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Chinese (zh)
Inventor
许金山
许晓斌
周忠国
达建文
韩新竹
刘爱华
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China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
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Abstract

A kind of method for improving catalytic cracking unit yield of gasoline, belong to the catalytic cracking technology field of petroleum refining.It is characterized in that:It will treat that catalytically cracked material, water and emulsifying agent first enter back into emulsifying device emulsification through premixer mixing, the mass ratio for treating catalytically cracked material, water and emulsifying agent is 88 ~ 89.7:8.5~10:1.8 ~ 2, the oil emulsion of gained is directly entered catalytic unit and carries out catalytic reaction after emulsification;Emulsification condition is in the emulsifying device:While 6000r/min ~ 8000r/min shear agitation, pressure 1.3MPa ~ 1.4MPa in emulsifying device, 180 DEG C ~ 195 DEG C of temperature are kept.The present invention improves the dispersiveness and fogging degree of catalytic cracking feeds, improves cracking level, improves catalytic cracking unit yield of gasoline, while improve catalytically cracked gasoline motor method and research octane number (RON).Rating test is carried out on commercial plant improves cracked product distribution, improves yield of gasoline.

Description

A kind of method for improving catalytic cracking unit yield of gasoline
Technical field
A kind of method for improving catalytic cracking unit yield of gasoline, belong to the catalytic cracking technology field of petroleum refining.
Background technology
When catalytic cracking unit performs the condition of production of voluminous gasoline, mainly from raw material, catalyst, reaction depth, product Extract etc. improves gasoline yield.The method that gasoline yield is improved by improving raw material composition mainly improves lightweight in raw material Oil product(Such as wax oil)Content, reduce as far as possible and be not easy to crack the residual oil of component, refined rich in condensed-nuclei aromatics, colloid, asphalitine etc. Wax tailings mix refining ratio.At present, crude oil increasingly in poor quality, the oil plant to be processed of catalytic cracking unit are also more difficult to add Work, this method can not fundamentally solve the problems, such as that raw material is overweight.
The method for emulsifying catalytically cracked material has the research of more than 30 years abroad, also there is 10 years of researches at home History, but laboratory scale is basically limited at present.Theoretically and laboratory's data are explainable, after Emulsified, The progress of catalytic cracking reaction will be greatly promoted, improves reaction depth, improves product distribution.
In a kind of method of existing pretreating catalytic conversion hydrocarbon oil crude material, using by emulsifying agent, passivator, stabilization aid Emulsifier emulsification is sent into the catalytically cracked material of water, catalytic cracking reaction, vapour are carried out in 2kg/h riser middle- scale device Oil, light oil, the yield of total liquid yield are all than not emulsified raw material increase.Also in the prior art, catalytically cracked material is multiple In the presence of co-emulsifier, after mulser emulsifies, catalytic cracking reaction is carried out, also improves gasoline, diesel oil, light oil and total Liquid receives yield.But prior art is all under normal pressure and lower temperature(Less than 100 DEG C)Catalytically cracked material is emulsified, and in industry In production process, the preheating temperature of catalytically cracked material is generally higher, reaches 140 DEG C ~ 220 DEG C or so, is difficult at this temperature Stable emulsification state is formed, and when the oil emulsion formed under normal pressure, low temperature enters nozzle under the feeding temperature of catalytic unit The fluctuation of pressure at nozzle is easily caused, it is unfavorable to producing.Now lack a kind of vapour of raising catalytic unit that can be by a relatively large margin Oil yield, while improve catalytically cracked gasoline motor method and the technology of research octane number (RON).
The content of the invention
The technical problem to be solved in the present invention is:Overcome the deficiencies in the prior art, there is provided one kind improves catalytic cracking feeds Dispersiveness and fogging degree and cracking level it is high raising catalytic cracking unit yield of gasoline method.
The technical solution adopted for the present invention to solve the technical problems is:The side of the raising catalytic cracking unit yield of gasoline Method, it is characterised in that:It will treat that catalytically cracked material, water and emulsifying agent first enter back into emulsifying device emulsification through premixer mixing, The mass ratio for treating catalytically cracked material, water and emulsifying agent is 88 ~ 89.7:8.5~10:1.8 ~ 2, the oil emulsion of gained is straight after emulsification Tap into and carry out catalytic reaction into catalytic unit;Emulsification condition is in the emulsifying device:In cutting for 6000r/min ~ 8000r/min While cutting stirring, pressure 1.3MPa ~ 1.4MPa in emulsifying device, 180 DEG C ~ 195 DEG C of temperature are kept.
Emulsification condition more universal at present is typically all the vapourizing temperature in normal pressure and water(100℃)Under emulsified, But preheating temperature of the obtained oil emulsion in catalytic cracking on this condition(140-220℃)Lower is difficult to keep stable state, It is just vaporized before oil emulsion enters catalyst cracker nozzle, both do not reach the purpose of " microexplosion ", and cause nozzle again Locate pressure oscillation, influence catalytic cracking normal operating and nozzle life.Before catalytic unit feed nozzle increase newly premixer and The efficient emulsifying device of profit, specified temp and the catalytically cracked material of pressure are mixed with emulsifying agent and water and mixed by premixer Emulsified after conjunction through efficient emulsifying device, the catalytically cracked material after emulsification is water-in-oil emulsified, the oil after nozzle atomization Many 0.5~5 μm globule particulates are included in drop, each small water droplet is surrounded by oil phase.When oil droplet, which sprays, to be heated, Oil emulsion is by primary atomization, and because the boiling point of water and oil difference is larger, water first vaporizes, and volume drastically expands, and generates huge Pressure, moment pop oil droplet, become many small oil droplets, and this process is referred to as " microexplosion " or secondary-atomizing.Secondary-atomizing carries The high atomizing effect of catalytically cracked material, greatly improves contact of the raw material with catalyst, improves the vaporization rate of feedstock oil, So as to improve catalytic cracking reaction effect, catalytic cracking unit yield of gasoline is improved, while improve catalytically cracked gasoline motor method And research octane number (RON).
Three groups of shear agitation devices are provided with described emulsifying device.Treat that fcc raw material and emulsified water two-way fluid can be easy Measured by the flowmeter real-time traffic on respective pipeline, it is frequent according to the change of the ratio of setting and material quantity by adjusting water pump Rate adjusts the flow of emulsified water, it is ensured that oil-water ratio is stable, makes to treat that fcc raw material and emulsified water are delivered to stable flow pre- Emulsified after blender is well mixed through emulsifying device;Emulsifying device will be pre-mixed uniform fcc raw material and breast containing emulsifying agent Change water and form stable water-in-oil emulsion fcc raw material.In emulsifying device of the present invention three are realized provided with three groups of shear agitation devices Level high speed shear, it is preferential using heat resisting and pressure resisting turn determine header structure(Rotor and stator are relatively rotated), cut at a high speed in three-level Cut so that disperse in emulsifying device, dissolve, emulsification, crushing while complete, can more abundant, faster realize the profit of heavy oil Emulsification.
Described premixer is the pipe-line mixer of 2 ~ 4 series connection.The present invention using the series connection of 2 ~ 4 pipe-line mixers as Premixer, it will can make to treat that fcc raw material and emulsified water are well mixed during material conveys, and reach emulsifying device It is required that.
Described emulsifying agent is that nonionic surfactant, alcamines surfactant and cosolvent are 5 ~ 7 in mass ratio: 1~4:0.5 ~ 1 compound emulsifying agent prepared.Nonionic surfactant is polysorbate(Polyoxyethylene sorbitan aliphatic acid Ester), sorbitan fatty acid ester, one or more kinds of mixtures in APES class;Described hydrotropy Agent is light diesel fuel, low-grade monobasic alcohol or lower polyol.
Described emulsifying agent is polyoxyethylene sorbitan fatty acid ester, sorbitan fatty acid ester, alkyl phenol gather Oxygen vinethene, triethanolamine and ethanol in mass ratio 2 ~ 3:2~3:1~3:1~2:0.5 ~ 1 compound emulsifying agent prepared.The present invention carries Coordinate best compound emulsifying agent with technique of the invention for a kind of, can within the most short time that raw material is fully emulsified, And the temperature in catalytic unit is adapted to the most when being atomized twice, atomizing effect also reaches optimal.So that raw material is with urging The contact effect of agent is best, and catalytic cracking unit yield of gasoline reaches highest.
Preferably, pressure is 1.3MPa in described emulsifying device, and temperature is 185 DEG C ~ 190 DEG C.
The present invention provides an optimal emulsification condition, can make to be emulsified in the emulsification effect for reaching optimal in the most short time Fruit, while make the best results of secondary-atomizing, pressure is 1.3MPa in described emulsifying device, and temperature is 185 DEG C.
The described mass ratio for treating catalytically cracked material, water and emulsifying agent is 89:9.1:1.9.The energy under the optimum condition Further optimize emulsifying effectiveness.
Compared with prior art, it is beneficial possessed by a kind of method of raising catalytic cracking unit yield of gasoline of the invention Effect is:The present invention by heavy-oil catalytic raw material and emulsified water specified pressure and at a temperature of first pass through premixer and be well mixed, Then homogeneous emulsion of the compound emulsifying agent using efficient emulsifying device by water-oil phase emulsification as pure state is added, to ensure it That more stablizes under the preheating temperature of catalytic cracking enters reactor by catalytic cracking nozzle, reaches in instantaneous high-temperature (500 DEG C or so)Under the conditions of microexplosion purpose.Catalytically cracked material is by way of being pre-mixed and emulsifying by catalytically cracked material The emulsion of Water-In-Oil is formed, improves atomization situation and vaporization into catalytic cracking unit catalytically cracked stock, this Based on " microexplosion " effect, the aggregation of molecule and depolymerisation principle.The present invention pre-processes in this elevated pressures with a temperature of The method of catalytically cracked material, improve the dispersiveness and fogging degree of catalytic cracking feeds, improve cracking level, improve catalysis and split Yield of gasoline is put in makeup, while improves catalytically cracked gasoline motor method and research octane number (RON).Demarcated on commercial plant Experiment improves cracked product distribution, and yield of gasoline improves 2.53 percentage points, and the motor octane number of gasoline improves 1.5 More than unit, research octane number (RON) improves more than 2.0 units.
Brief description of the drawings
Fig. 1 is a kind of process chart for the method for improving catalytic cracking unit yield of gasoline.
Wherein:1st, water pump 2, flowmeter 3, filter 4, fuel tank 5, motor 6, mulser 7, premixer 8, breast Agent pump 9, DCS controls 10, water pipe 11, oil pipe 12, emulsifying agent pipe.
Embodiment
A kind of method for improving catalytic cracking unit yield of gasoline of 1 couple of present invention is described further below in conjunction with the accompanying drawings, Wherein embodiment 1 is most preferred embodiment.
Emulsifying process flow
Shown in Fig. 1, emulsified water measures through the water measurement pump 1 on water pipe 10, and from the pump of emulsifying agent pump 8 on emulsifying agent pipe 12 The emulsifying agent mixing entered;The heavy oil feedstock that the conveying of oil pipe 11 comes(160 DEG C, 1.5MPa)After the filtering of filter 3, through flowmeter 2nd, valve, and emulsifying agent and emulsified water together through premixer 7 mixing after enter mulser 6 emulsify after, water pump 1, emulsifying agent Pump 8, the circuit of flowmeter 2 connection DCS controls 9, enter catalytic cracking unit through valve.The rotating speed of mulser 6 is controlled by motor 5, The lubricating cooling oil of the inner bearing of mulser 6 circulated by fuel tank 4 and with cooling water cooling.
Emulsification test raw material and emulsifying agent
The feedstock oil that emulsification test uses is shown in Table 1 for certain oil plant FCC feedstock, its property analysis.
The raw material oil nature of table 1
The compound emulsifying agent that emulsification test uses is nonionic-nonionic compound emulsifying agent.Emulsifying agent 1 is polyoxyethylene sorbitan Span, sorbitan fatty acid ester, APES, triethanolamine and ethanol in mass ratio 2.5: 2.5:2:1.5:0.7 compound emulsifying agent prepared;Emulsifying agent 2 is polyoxyethylene sorbitan fatty acid ester, anhydrous sorbitol Fatty acid ester, APES, triethanolamine and ethanol in mass ratio 2: 3:2:1.5:0.8 composite emulsifying prepared Agent;Emulsifying agent 3 is polyoxyethylene sorbitan fatty acid ester, sorbitan fatty acid ester, APES, three Monoethanolamine and ethanol in mass ratio 2: 3:1: 2:0.5 compound emulsifying agent prepared;Emulsifying agent 4 is polyoxyethylene sorbitan Fatty acid ester, sorbitan fatty acid ester, APES, triethanolamine and ethanol in mass ratio 3:2: 3:1:1 The compound emulsifying agent of preparation;Emulsifying agent 5 is polyoxyethylene sorbitan fatty acid ester, APES, three second Hydramine and ethanol in mass ratio 3:3:1.5:0.7 compound emulsifying agent prepared.
Compound emulsifying agent physico-chemical property is shown in Table 2.
The compound emulsifying agent physico-chemical property of table 2
Embodiment
88~89.7:8.5~10:1.8 ~ 2,1.3MPa ~ 1.4MPa, 180 DEG C ~ 195 DEG C of temperature
Wherein, embodiment 1 ~ 7 carries out rating test to be tested after pretreatment of raw material on 600,000 tons/year of catalytic units.Reacting 515 DEG C of temperature, the current poising agent of industry(RAG-11).The parts by weight of heavy oil 89 wherein in embodiment 1, the parts by weight of water 9.1, emulsifying agent 1 1.9 parts by weight, emulsification condition is in emulsifying device:While three groups of 6000r/min shear agitation, emulsifying device is kept Interior pressure 1.3MPa, 185 DEG C of temperature;The parts by weight of heavy oil 89 in embodiment 2, the parts by weight of water 9.1, the parts by weight of emulsifying agent 1 1.9, breast Changing emulsification condition in equipment is:While three groups of 6500r/min shear agitation, pressure 1.3MPa in emulsifying device is kept, 188 DEG C of temperature;The parts by weight of heavy oil 88.5 in embodiment 3, the parts by weight of water 9.5, the parts by weight of emulsifying agent 22, emulsify in emulsifying device Condition is:While three groups of 6000r/min shear agitation, pressure 1.4MPa in emulsifying device, 190 DEG C of temperature are kept;It is real Apply the parts by weight of heavy oil 88 in example 4, the parts by weight of water 10, the parts by weight of emulsifying agent 42, emulsification condition is in emulsifying device:At three groups While 6000r/min shear agitation, pressure 1.3MPa in emulsifying device, 195 DEG C of temperature are kept;Heavy oil in embodiment 5 89.7 parts by weight, the parts by weight of water 8.5, the parts by weight of emulsifying agent 5 1.8, emulsification condition is in emulsifying device:In one group of 8000r/ While min shear agitation, pressure 1.4MPa in emulsifying device, 180 DEG C of temperature are kept;The weight of heavy oil 89.5 in embodiment 6 Part, the parts by weight of water 8.7, the parts by weight of emulsifying agent 1 1.8, emulsification condition is in emulsifying device:Stirred in one group of 8000r/min shearing While mixing, pressure 1.3MPa in emulsifying device, 185 DEG C of temperature are kept;The parts by weight of heavy oil 88.5 in embodiment 7, the weight of water 9.5 Part is measured, the parts by weight of emulsifying agent 22, emulsification condition is in emulsifying device:While one group of 8000r/min shear agitation, protect Hold pressure 1.4MPa in emulsifying device, 182 DEG C of temperature.
The experiment of comparative example 1 is blank test:Rating test is carried out on 600,000 tons/year of catalytic units.In reaction temperature 515 DEG C, the current poising agent of industry(RAG-11).
Yield of gasoline change is shown in Table 3:
The catalytically cracked gasoline yield of table 3, m%
The experiment gained gasoline property of table 4
From table 3, table 4 as can be seen that improving the distribution of cracked product after catalytically cracked material pretreatment, yield of gasoline improves More than 1.8 percentage points, the motor octane number of gasoline improves more than 1.5 units, and research octane number (RON) improves 2.0 It is more than unit.
The above described is only a preferred embodiment of the present invention, being not the limitation for making other forms to the present invention, appoint What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc. Imitate embodiment.But it is every without departing from technical solution of the present invention content, the technical spirit according to the present invention is to above example institute Any simple modification, equivalent variations and the remodeling made, still fall within the protection domain of technical solution of the present invention.

Claims (9)

  1. A kind of 1. method for improving catalytic cracking unit yield of gasoline, it is characterised in that:Catalytically cracked material, water and emulsification will be treated Agent first enters back into emulsifying device emulsification through premixer mixing, treat the mass ratio of catalytically cracked material, water and emulsifying agent for 88 ~ 89.7:8.5~10:1.8 ~ 2, the oil emulsion of gained is directly entered catalytic unit and carries out catalytic reaction after emulsification;The emulsifying device Middle emulsification condition is:While 6000r/min ~ 8000r/min shear agitation, keep emulsifying device in pressure 1.3MPa ~ 1.4MPa, 180 DEG C ~ 195 DEG C of temperature.
  2. A kind of 2. method for improving catalytic cracking unit yield of gasoline according to claim 1, it is characterised in that:Described Three groups of shear agitation devices are provided with emulsifying device.
  3. A kind of 3. method for improving catalytic cracking unit yield of gasoline according to claim 1, it is characterised in that:Described Premixer is the pipe-line mixer of 2 ~ 4 series connection.
  4. A kind of 4. method for improving catalytic cracking unit yield of gasoline according to claim 1, it is characterised in that:Described Emulsifying agent is that nonionic surfactant, alcamines surfactant and cosolvent are 5 ~ 7 in mass ratio:1~4:0.5 ~ 1 prepares Compound emulsifying agent.
  5. A kind of 5. method for improving catalytic cracking unit yield of gasoline according to claim 4, it is characterised in that:Described Cosolvent is light diesel fuel, low-grade monobasic alcohol or lower polyol.
  6. A kind of 6. method for improving catalytic cracking unit yield of gasoline according to claim 1, it is characterised in that:Described Emulsifying agent is polyoxyethylene sorbitan fatty acid ester, sorbitan fatty acid ester, APES, three ethanol Amine and ethanol in mass ratio 2 ~ 3:2~3:1~3:1~2:0.5 ~ 1 compound emulsifying agent prepared.
  7. A kind of 7. method for improving catalytic cracking unit yield of gasoline according to claim 1, it is characterised in that:Described Pressure is 1.3MPa in emulsifying device, and temperature is 185 DEG C ~ 190 DEG C.
  8. A kind of 8. method for improving catalytic cracking unit yield of gasoline according to claim 1, it is characterised in that:Described Pressure is 1.3MPa in emulsifying device, and temperature is 185 DEG C.
  9. A kind of 9. method for improving catalytic cracking unit yield of gasoline according to claim 1, it is characterised in that:Described The mass ratio for treating catalytically cracked material, water and emulsifying agent is 89:9.1:1.9.
CN201610501051.1A 2016-06-30 2016-06-30 A kind of method for improving catalytic cracking unit yield of gasoline Pending CN107557062A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112646601A (en) * 2020-09-08 2021-04-13 南京工大釜鼎能源技术有限公司 Process route for emulsifying heavy oil catalytic cracking raw oil

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Publication number Priority date Publication date Assignee Title
CN112646601A (en) * 2020-09-08 2021-04-13 南京工大釜鼎能源技术有限公司 Process route for emulsifying heavy oil catalytic cracking raw oil

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