CN107556879B - Heat-insulating nano composite coating and preparation method thereof - Google Patents

Heat-insulating nano composite coating and preparation method thereof Download PDF

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CN107556879B
CN107556879B CN201710961848.4A CN201710961848A CN107556879B CN 107556879 B CN107556879 B CN 107556879B CN 201710961848 A CN201710961848 A CN 201710961848A CN 107556879 B CN107556879 B CN 107556879B
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张文强
周龙
李梅
朱东红
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Changchun Downwind New Material Co Ltd
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Abstract

The invention relates to the technical field of coatings, in particular to a heat-insulating nano composite coating and a preparation method thereof. The heat-insulating nano composite coating is prepared from the following raw materials in parts by weight: 25-50 parts of aqueous curing agent and 50-100 parts of mother liquor of aqueous epoxy composite coating, wherein the mother liquor of the aqueous epoxy composite coating is obtained by adding mixed liquor of water and aqueous epoxy resin into gadolinium zirconate nano powder and cellulose aerogel which are used as fillers. The heat-insulating property of the heat-insulating nano composite coating is greatly enhanced, the problems of poor model property and coating coverage rate of the coating are solved, and the durability, the corrosion resistance and the strength of the coating are improved.

Description

Heat-insulating nano composite coating and preparation method thereof
Technical Field
The invention relates to the technical field of coatings, in particular to a heat-insulating nano composite coating and a preparation method thereof.
Background
In most areas of China, the temperature difference is large all the year round, hot summer and cold winter. But the heat insulation performance of the wall body of the prior building is not good. Air-conditioning refrigeration is generally adopted in summer, so that heat loss is caused, and energy waste is caused. In addition, air conditioners and other electrical appliances are adopted for heating in winter, and the indoor air temperature is easy to dissipate. Therefore, it is very important to research a coating with good heat insulation performance.
The basic components of the conventional coating on the market comprise pigments, dyes, solvents and fillers, and the other properties of the coating are usually achieved by adding the fillers. There are a number of inherent disadvantages that are difficult to solve. If inorganic ceramic particles such as titanium dioxide are used as fillers, the addition of titanium dioxide alone causes embrittlement of mechanical properties and poor coating coverage. For example, the content of inorganic ceramic particles is reduced, and the addition ratio of the resin binder is increased, so that the cost can be reduced, the coating coverage rate can be improved, and the mechanical property embrittlement can be avoided, but the heat insulation performance of the coating can be affected.
Therefore, the development of a novel heat-insulating composite coating is urgent.
Disclosure of Invention
The invention aims to provide a heat-insulating nano composite coating and a preparation method thereof. The heat-insulating property of the heat-insulating nano composite coating is greatly enhanced, the problems of poor model property and coating coverage rate of the coating are solved, and the durability, the corrosion resistance and the strength of the coating are improved.
The purpose of the invention is realized as follows: a heat-insulating nano composite coating is composed of the following raw materials in parts by weight: 25-50 parts of aqueous curing agent and 50-100 parts of mother liquor of aqueous epoxy composite coating, wherein the mother liquor of the aqueous epoxy composite coating is obtained by adding gadolinium zirconate nano-powder and cellulose aerogel serving as fillers into a mixed solution of water and aqueous epoxy resin.
The water-based curing agent is Aq419, H228B, W651 or W650.
A preparation method of a heat-insulating nano composite coating comprises the following steps.
a. Preparing gadolinium zirconate powder by a coprecipitation method: taking 5-10 parts of gadolinium oxide (Gd)203) 8-17 parts of zirconium oxychloride (ZrOCl)2·8H2O),ZrOCl2.8H2Dissolving 0 in 20-30 parts of ammonia water, reacting to obtain white flocculent precipitate, washing with anhydrous ethanol and deionized water for 5-10 times, and dissolving in 20-30 parts of HN03To obtain solution one, i.e. ZrO (N0)3)2A solution; gd is added203Dissolving in 5-10 parts of nitric acid to obtain solution II, Gd (N0)3)3A solution; mixing the obtained solution I and solution II to obtain mother salt solution with cation concentration of 0.05-0.07 mol/L, and dripping into solution with concentration of 22-25% ammonia water to obtain precipitate, aging for 24-48 h, filtering, drying in an oven at 50-70 deg.C, grinding, sieving, and calcining in a muffle furnace at 500-1000 deg.C for 4-6h to obtain Gd2Zr2O7And (3) nano powder.
b. Preparing cellulose aerogel: adjusting the pH value to 4-5 with hydrochloric acid in a beaker containing 10g-151.4% -1.6% of cellulose microfiber suspension, stirring for 2-4 h at the rotation speed of 500-600rpm and the temperature of 25-27 ℃, and freeze-drying a sample to prepare the cellulose aerogel.
c. Taking the prepared gadolinium zirconate nano-powder and cellulose aerogel, ultrasonically vibrating for 2-4 h at the vibration frequency of 100-200 Hz, taking out, putting into a vacuum drying oven at the temperature of 60-80 ℃ for 30-60 min, and obtaining the heat insulation nano-composite material; taking 10-40 parts of the heat-insulating nano composite material as a filler, adding the filler into a mixed solution of 100-200 parts of water and 100-200 parts of water-based resin, and dispersing the mixture in a ball mill for 1-2 hours to obtain a mother solution of the water-based epoxy composite coating.
d. Uniformly mixing 25-50 parts of water-based curing agent and 50-100 parts of water, and mixing with the mother solution of the water-based epoxy composite coating according to the proportion of 1: mixing at a ratio of 3-4.
The water-based epoxy resin in step c of the method is Ar555 epoxy resin, or H228A epoxy resin, or E44 epoxy emulsion, or E51 epoxy emulsion, or E20 epoxy emulsion.
Compared with the prior art, the invention has the advantages and effects.
The gadolinium zirconate nano powder adopted by the invention has a defect fluorite structure, and each Gd2Zr2O7And an oxygen vacancy exists in each unit, so that the thermal conductivity is lower compared with that of the traditional thermal insulation filler, and the thermal insulation effect of the coating is better. However, only gadolinium zirconate is added, which not only causes embrittlement of mechanical properties but also results in poor coating coverage. However, if the amount of gadolinium zirconate added is reduced, the mechanical properties are improved and the coating coverage is increased, but the thermal insulation properties of the coating are impaired. The invention adopts the combination of the cellulose aerogel and the gadolinium zirconate, improves the mechanical property and increases the coverage rate of the coating. Compared with the traditional aerogel, the cellulose aerogel also has the biological regeneration functionThe performance, biocompatibility and biodegradability are ecological and environment-friendly.
The invention provides a preparation method of a water-based epoxy composite heat insulation coating, wherein the used filler is gadolinium zirconate powder and cellulose aerogel which are compounded to form heat insulation nano powder, and the gadolinium zirconate powder has high heat insulation property and low heat conductivity, so that the heat insulation effect of the gadolinium zirconate powder is greatly enhanced. The cellulose aerogel overcomes the defects of mechanical property of the coating caused by inorganic filler. And the cellulose aerogel does not damage the environment.
Drawings
FIG. 1 is a comparative schematic of the thermal conductivity of examples 1-4.
FIG. 2 is a schematic diagram showing a comparison of the heat insulating effects of examples 1 to 4.
Fig. 3 is a simple coating film comprehensive heat insulation performance measuring apparatus, 1: heating light source, 2: digital thermometer, 3: sample or blank to be tested, 4: and (5) measuring the temperature of the room.
Detailed Description
The present invention will be described in detail with reference to examples.
Example 1: a water-borne epoxy coating without any added filler.
Preparation of the coating: 1) taking 100 parts of water-based epoxy resin and 100 parts of water,
2) disperse in ball mill for 4 h.
3) Uniformly mixing 50 parts of water-based curing agent with 100 parts of water; mixing the mother liquor of the water-based epoxy coating with the diluted water-based curing agent according to the ratio of 4: 1, coating the mixture on a processed metal substrate, controlling the thickness to be 50-200um, and curing at room temperature.
Example 2: a water-borne epoxy coating with only cellulose aerogel added.
(1) Preparing cellulose aerogel: in a beaker containing 10g of 1.4% cellulose microfibril suspension, the pH value was adjusted to 4 with hydrochloric acid, the mixture was stirred at 500rpm and 25 ℃ for 2 hours, and the sample was freeze-dried to prepare a cellulose aerogel.
(2) Preparing a cellulose aerogel coating: taking 100 parts of water-based epoxy resin and 100 parts of water, taking 30 parts of cellulose aerogel filler, adding the cellulose aerogel filler into the resin system, and dispersing in a ball mill for 4 hours. 50 parts of water-based curing agent is uniformly mixed with 100 parts of water; mixing the mother solution of the water-based epoxy composite heat-insulating coating with the diluted water-based curing agent according to the ratio of 4: 1, coating the mixture on a processed metal substrate, controlling the thickness to be 50-200um, and curing at room temperature.
Example 3: and the water-based epoxy coating only adds the gadolinium zirconate nano material.
(1) Preparing the nano gadolinium zirconate coating by a coprecipitation method: taking 6 parts of gadolinium oxide (Gd)203) 10 parts of zirconium oxychloride (ZrOCl)2·8H2O), the others are analytically pure. ZrOCl2.8H2Dissolving 0 in 25 parts of ammonia water, fully reacting to obtain white flocculent precipitate, washing with anhydrous ethanol and deionized water for 6 times, and fully dissolving in 25 parts of HN03In (b), ZrO (N0) is obtained3)2And (3) solution. Gd is added203Dissolving in 5 parts of nitric acid to obtain Gd (N0)3)3And (3) solution. Mixing the two solutions to prepare a mother salt solution with a cation concentration of 0.05mol/L, dripping the mother salt solution into concentrated ammonia water to obtain a precipitate, aging for 24h, filtering, drying in a 60 ℃ oven, grinding, sieving, and calcining in a muffle furnace at 800 ℃ for 4-6h to obtain Gd2Zr2O7Nano powder
(2) Preparing a gadolinium zirconate coating: 100 parts of waterborne epoxy resin and 100 parts of water are taken, 50 parts of gadolinium zirconate powder filler is taken and added into the resin system, and the mixture is dispersed in a ball mill for 4 hours. 50 parts of water-based curing agent is uniformly mixed with 100 parts of water; mixing the mother solution of the water-based epoxy composite heat-insulating coating with the diluted water-based curing agent according to the ratio of 4: 1, coating the mixture on a processed metal substrate, controlling the thickness to be 50-200um, and curing at room temperature.
Example 4: the invention relates to a heat-insulating nano composite coating.
(1) Preparing the nano gadolinium zirconate coating by a coprecipitation method: taking 6 parts of gadolinium oxide (Gd)203) 10 parts of zirconium oxychloride (ZrOCl)2·8H2O), the others are analytically pure. ZrOCl2.8H20 is dissolved in 25 parts of ammonia water and fully reacted to obtain white flocculentThe precipitate was washed 6 times with absolute ethanol and deionized water and then thoroughly dissolved in 25 parts of HN03In (b), ZrO (N0) is obtained3)2And (3) solution. Gd is added203Dissolving in 5 parts of nitric acid to obtain Gd (N0)3)3And (3) solution. Mixing the two solutions to prepare a mother salt solution with a cation concentration of 0.05mol/L, dripping the mother salt solution into concentrated ammonia water to obtain a precipitate, aging for 24h, filtering, drying in a 60 ℃ oven, grinding, sieving, and calcining in a muffle furnace at 800 ℃ for 4-6h to obtain Gd2Zr2O7And (3) nano powder.
(2) Preparing cellulose aerogel: in a beaker containing 10g of 1.4% cellulose microfibril suspension, the pH value was adjusted to 4 with hydrochloric acid, the mixture was stirred at 500rpm and 25 ℃ for 2 hours, and the sample was freeze-dried to prepare a cellulose aerogel.
(3) Preparing a heat-insulating nano composite material: and taking the prepared gadolinium zirconate nano powder and cellulose aerogel, performing ultrasonic oscillation for 3 hours at the oscillation frequency of 100Hz, taking out, and putting into a vacuum drying oven at 60 ℃ for 50 min. Taking 100 parts of waterborne epoxy resin and 100 parts of water, adding gadolinium zirconate powder and cellulose aerogel into the resin system, and dispersing in a ball mill for 2 hours to obtain a mother solution of the heat-insulating nano composite coating; then 50 parts of water-based curing agent is uniformly mixed with 100 parts of water; mixing the mother liquor of the heat-insulating nano coating with the diluted water-based curing agent according to the ratio of 4: 1, coating the mixture on a processed metal substrate, controlling the thickness to be 50-200um, and curing at room temperature.
Example 5 thermal conductivity of different coatings was compared.
The thermal conductivity of the coatings of examples 1-4 was measured using a DIL 402C type dilatometer, produced by NETZSCH, germany, with a sample size of 2.5mm × 5mm × 26mm, a temperature rise rate of 5 ℃/min, a test temperature range of 25-1200 ℃, and an air atmosphere, and as a result, as shown in fig. 1, the thermal conductivity of example 4 was superior to that of examples 1-3, i.e., gadolinium zirconate nanopowder and cellulose aerogel in the thermal insulation nanocomposite coating of the present invention were used as fillers, which can synergistically enhance the thermal conductivity to significantly improve the thermal conductivity, compared to a water-borne epoxy coating in which no filler was added, only cellulose aerogel was added, or only gadolinium zirconate nanomaterial was added.
Example 6
According to the manufacturing method of JG/T235-2008 'architectural reflective insulation coating', a simple coating comprehensive insulation performance measuring device is manufactured, as shown in fig. 3, wherein a heating light source is a heating lamp with 150W power, the distance from the position of a coating is 30cm, the position of a temperature measuring chamber except for the position where a sample to be measured is placed at the upper end can be regarded as insulation, and the thermometer displays the temperature in the temperature measuring chamber.
The calculation formula of the heat insulation temperature difference is as follows:
Figure 46658DEST_PATH_IMAGE002
in the formula:
t-insulation temperature, DEG C;
Tonthe final temperature of the nth blank greenhouse is in the DEG C range;
T1n-the nth heat-insulating coated plate measures the final temperature of the greenhouse at DEG C.
The heat insulation effect of the embodiment 4 is better than that of the embodiments 1 to 3, that is, compared with a water-based epoxy coating which is not added with any filler, is only added with cellulose aerogel or is only added with gadolinium zirconate nanomaterial, the gadolinium zirconate nanopowder and the cellulose aerogel in the heat insulation nano composite coating of the invention are used as fillers, and the two can synergize, so that the heat insulation effect of the coating is obviously improved.

Claims (4)

1. The heat-insulating nano composite coating is characterized by comprising the following raw materials in parts by weight: 25-50 parts of aqueous curing agent and 50-100 parts of mother liquor of the aqueous epoxy composite coating;
the mother solution of the water-based epoxy composite coating is obtained by adding a mixed solution of water and water-based epoxy resin into gadolinium zirconate nano powder and cellulose aerogel which are used as fillers;
the preparation method of the gadolinium zirconate nano powder comprises the following steps: taking 5-10 parts of gadolinium oxide (Gd)2O3) 8-17 parts of zirconium oxychloride (ZrOCl)2·8H2O),ZrOCl2.8H2Dissolving O in 20-30 parts of ammonia water, fully reacting to obtain white flocculent precipitate, washing with anhydrous ethanol and deionized water for 5-10 times, and fully dissolving in 20-30 parts of HNO3To obtain solution I, i.e. ZrO (NO)3)2A solution; gd is added2O3Dissolving in 5-10 parts of nitric acid to obtain solution II, Gd (NO)3)3A solution; mixing the obtained solution I and the solution II to prepare a mother salt solution with the cation concentration of 0.05-0.07 mol/L, dripping the mother salt solution into ammonia water with the concentration of 22-25% to obtain a precipitate, aging for 24-48 h, filtering, drying in an oven at 50-70 ℃, grinding and sieving, and calcining in a muffle furnace at 500-1000 ℃ for 4-6h to obtain Gd2Zr2O7And (3) nano powder.
2. The method for preparing the thermal insulating nanocomposite coating according to claim 1, comprising the steps of:
(1) preparation of gadolinium zirconate nano powder
(2) Cellulose aerogel preparation
Adjusting the pH value to 4-5 by hydrochloric acid in a beaker containing 10-15 g of 1.4% -1.6% cellulose microfiber suspension, stirring for 2-4 h under the conditions that the rotation speed is 500-600rpm and the temperature is 25-27 ℃, and freeze-drying a sample to prepare cellulose aerogel;
(3) preparation of aqueous epoxy composite coating mother liquor
Taking the prepared gadolinium zirconate nano-powder and cellulose aerogel, ultrasonically vibrating for 2-4 h at the vibration frequency of 100-200 Hz, taking out, putting into a vacuum drying oven at the temperature of 60-80 ℃ for 30-60 min, and obtaining the heat insulation nano-composite material; taking 10-40 parts of the heat-insulating composite material as a filler, adding the filler into a mixed solution of 100-200 parts of water and 100-200 parts of water-based resin, and dispersing the mixture in a ball mill for 1-2 hours to obtain a mother solution of the water-based epoxy composite coating;
(4) preparation of heat-insulating nano composite coating
Uniformly mixing 25-50 parts of water-based curing agent and 50-100 parts of water, and mixing with the mother solution of the water-based epoxy composite coating according to the proportion of 1: mixing at a ratio of 3-4.
3. The method for preparing the heat-insulating nanocomposite coating according to claim 2, wherein the aqueous curing agent is Aq419, H228B, W651 or W650.
4. The method for preparing the thermal insulation nano composite coating according to claim 2, wherein the water-based epoxy resin in the step (3) is Ar555 epoxy resin, H228A epoxy resin, E44 epoxy emulsion, E51 epoxy emulsion or E20 epoxy emulsion.
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