CN107555876A - It is a kind of to make the method for obtaining insulation material by primary raw material of sawdust - Google Patents

It is a kind of to make the method for obtaining insulation material by primary raw material of sawdust Download PDF

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Publication number
CN107555876A
CN107555876A CN201710880814.2A CN201710880814A CN107555876A CN 107555876 A CN107555876 A CN 107555876A CN 201710880814 A CN201710880814 A CN 201710880814A CN 107555876 A CN107555876 A CN 107555876A
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Prior art keywords
sawdust
minutes
charing
insulation material
parts
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CN201710880814.2A
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CN107555876B (en
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孙永
朱大锋
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Anhui Siweida Building Materials Technology Co Ltd
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Anhui Siweida Building Materials Technology Co Ltd
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Abstract

The present invention relates to building material technical field, more particularly to for a kind of the method for obtaining insulation material is made by primary raw material of sawdust, the insulation material makes raw material by charing sawdust, cement, bleeding agent, hydrophober, binding agent, defoamer forms, raw material is mixed and adds distilled water, stirred with mixer, mixed slurry is poured into compressing in mould, after compressing, conserve 30 35 minutes, during maintenance, rolled-up stock is handled with reference to ultrasonic wave, the present invention is relatively low as the insulation material thermal conductivity factor that primary raw material makes to obtain using sawdust, with excellent heat-insulating property, and there is preferable compression strength.

Description

It is a kind of to make the method for obtaining insulation material by primary raw material of sawdust
Technical field
The present invention relates to building material technical field, and in particular to is incubated for a kind of made using sawdust as primary raw material The method of material.
Background technology
Building energy consumption is to be only second to the third-largest energy resource consumption field of industry and traffic, in the past more than ten years, the neck Domain, which is also released some and enumerated, arranges to reduce energy consumption, and the use of insulation material can largely improve this problem, still The widely used insulation material of in the market has flammable properties and triggers repeatedly painful disaster, and based on this, it is high to work out cleaning Effect, nonflammable light heat insulation material are particularly important, and China is an energy resource consumption big country, and consumption of wood is huge, are produced per annual meeting Raw substantial amounts of sawdust, is used primarily in planting matrix production field.
The content of the invention
It is an object of the invention to provide a kind of the method for obtaining insulation material is made by primary raw material of sawdust.
The technical solution adopted by the present invention is, a kind of to make the method for obtaining insulation material by primary raw material of sawdust,
The insulation material makes raw material and is made up of charing sawdust, cement, bleeding agent, hydrophober, binding agent, defoamer;
The charing sawdust is made in such a way:
(1)By sawdust under 200-210 DEG C of carbonization temperature charing process 10-13 minutes, obtain nonflammable charing sawdust, but should It is larger to handle obtained sawdust specific surface area, excellent insulation purpose can not be realized;
(2)The sawdust that charing obtains is crushed to more than 800 mesh with pulverizer, thereto by 13-15% weight than adding diethyl 100-120 times of liquid of hydramine, speed lapping mixing 18-20 minutes, make diethanol amine uniformly be wrapped under conditions of 120-130 DEG C Charing obtains the surface of sawdust, finally gives charing sawdust, diethanol amine is uniformly wrapped in charing and is obtained the surface of sawdust and fills out Fill in charing sawdust hole, significantly carry the thermal conductivity factor for reducing charing sawdust;
When specifically making insulation material,
(1)Count in parts by weight and 60-70 parts are carbonized into sawdust, 20-26 parts cement, 1-1.3 parts bleeding agent, 0.6-0.7 part hydrophobics Agent, 1-1.5 parts binding agent, 0.2-0.25 parts defoamer are sent into mixer and are well mixed, by 1:0.42-0.46 weight ratio adds Enter distilled water, 40-50 minutes are stirred under 30-35r/min low speed with mixer;
The bleeding agent is the phosphate containing specific short-chain alkyl;
The hydrophober is chlorinated paraffin;
The binding agent is vinyl acetate;
The defoamer is nano silicon;
Specific selected area update strategy agent is the phosphate containing specific short-chain alkyl;Hydrophober is chlorinated paraffin;Binding agent is acetic acid second Alkene;Defoamer is nano silicon, it is ensured that charing sawdust fully mutually melts with cement to be mixed, and contributes to the generation of liquid phase, Contact area increases between grain and particle, condenses closely, ensures that final mixed slurry more they tends to densification;
(2)The stir speed (S.S.) of mixer is improved to 80-85r/min, continues to stir 20-28 minutes, obtains mixed slurry;
(3)Mixed slurry is poured into pressure compressing in mould, compressing and is set as 1-1.5MPa, the press time is 13-15 minutes, after compressing, 30-35 minutes are conserved, during maintenance, rolled-up stock are handled with reference to ultrasonic wave, ultrasonic wave Processing frequency is 80-85KHz, and treatment temperature is 30-32 DEG C, obtains insulation material;
During maintenance, maintenance material is handled with reference to the ultrasonic wave that frequency is 80-85KHz, and limit treatment temperature as 30-32 DEG C, enable to so that little particle coacervating large particle, further makes material tend to be fine and close, improve the compression strength of maintaining device;
Beneficial effect of the present invention is that the present invention is relatively low as the insulation material thermal conductivity factor that primary raw material makes to obtain using sawdust, With excellent heat-insulating property, and there is preferable compression strength, former material used is mainly sawdust, and cost is cheap, belongs to discarded Thing secondary use, there is the feature of environmental protection, whole processing procedure energy consumption is low, and equipment requirement is simple, can widely produce.
Embodiment
Embodiment 1:It is a kind of to make the method for obtaining insulation material by primary raw material of sawdust,
When specifically making insulation material,
(1)Count in parts by weight by 60 parts carbonize sawdusts, 20 parts of cement, 1 part of bleeding agent, 0.6 part of hydrophober, 1 part of binding agent, 0.2 part of defoamer, which is sent into mixer, to be well mixed, by 1:0.42 weight is than adding distilled water, with mixer in 30r/min Low speed under stir 40 minutes;
The charing sawdust is made in such a way:By sawdust under 200 DEG C of carbonization temperature charing process 10 minutes;By charcoal Change obtained sawdust to be crushed to more than 800 mesh with pulverizer, thereto by 13% weight than adding 100 times of liquid of diethanol amine, Speed lapping mixes 18 minutes under conditions of 120 DEG C, diethanol amine is uniformly wrapped in charing and obtains the surface of sawdust, final to obtain To charing sawdust;
The bleeding agent is the phosphate containing specific short-chain alkyl;
The hydrophober is chlorinated paraffin;
The binding agent is vinyl acetate;
The defoamer is nano silicon;
(2)The stir speed (S.S.) of mixer is improved to 80r/min, continues stirring 20 minutes, obtains mixed slurry;
(3)Mixed slurry is poured into pressure compressing in mould, compressing and is set as 1MPa, the press time is 13 points Clock, after compressing, conserves 30 minutes, during maintenance, rolled-up stock is handled with reference to ultrasonic wave, ultrasonication frequency is 80KHz, treatment temperature are 30 DEG C, obtain insulation material.
Embodiment 2:It is a kind of to make the method for obtaining insulation material by primary raw material of sawdust,
When specifically making insulation material,
(2)Count in parts by weight and carbonize sawdust, 26 parts of cement, 1.3 parts of bleeding agents, 0.7 part of hydrophober, 1.5 parts of bondings by 70 parts Agent, 0.25 part of defoamer are sent into mixer and are well mixed, by 1:0.46 weight is than adding distilled water, with mixer in 35r/ Stirred 50 minutes under min low speed;
The charing sawdust is made in such a way:By sawdust under 210 DEG C of carbonization temperature charing process 13 minutes;By charcoal Change obtained sawdust to be crushed to more than 800 mesh with pulverizer, thereto by 15% weight than adding 120 times of liquid of diethanol amine, Speed lapping mixes 20 minutes under conditions of 130 DEG C, diethanol amine is uniformly wrapped in charing and obtains the surface of sawdust, final to obtain To charing sawdust;
The bleeding agent is the phosphate containing specific short-chain alkyl;
The hydrophober is chlorinated paraffin;
The binding agent is vinyl acetate;
The defoamer is nano silicon;
(2)The stir speed (S.S.) of mixer is improved to 85r/min, continues stirring 28 minutes, obtains mixed slurry;
(3)Mixed slurry is poured into pressure compressing in mould, compressing and is set as 1.5MPa, the press time is 15 points Clock, after compressing, conserves 35 minutes, during maintenance, rolled-up stock is handled with reference to ultrasonic wave, ultrasonication frequency is 85KHz, treatment temperature are 32 DEG C, obtain insulation material.
Embodiment 3:It is a kind of to make the method for obtaining insulation material by primary raw material of sawdust,
When specifically making insulation material,
(3)Count in parts by weight and glue 65 parts of charing sawdusts, 24 parts of cement, 1-1.3 parts bleeding agent, 0.65 part of hydrophober, 1.2 parts Knot agent, 0.22 part of defoamer are sent into mixer and are well mixed, by 1:0.45 weight is existed than adding distilled water with mixer Stirred 48 minutes under 32r/min low speed;
The charing sawdust is made in such a way:By sawdust under 215 DEG C of carbonization temperature charing process 12 minutes;By charcoal Change obtained sawdust to be crushed to more than 800 mesh with pulverizer, thereto by 14% weight than adding 110 times of liquid of diethanol amine, Speed lapping mixes 19 minutes under conditions of 125 DEG C, diethanol amine is uniformly wrapped in charing and obtains the surface of sawdust, final to obtain To charing sawdust;
The bleeding agent is the phosphate containing specific short-chain alkyl;
The hydrophober is chlorinated paraffin;
The binding agent is vinyl acetate;
The defoamer is nano silicon;
(2)The stir speed (S.S.) of mixer is improved to 83r/min, continues stirring 26 minutes, obtains mixed slurry;
(3)Mixed slurry is poured into pressure compressing in mould, compressing and is set as 1.2MPa, the press time is 16 points Clock, after compressing, conserves 32 minutes, during maintenance, rolled-up stock is handled with reference to ultrasonic wave, ultrasonication frequency is 83KHz, treatment temperature are 31 DEG C, obtain insulation material.
Experiment divides totally 4 groups of experimental group, control group 1, control group 2, control group 3;
Experimental group makes acquisition insulation material according to 3 modes of implementing;
Bleeding agent is replaced with the basis of embodiment 3 and does not contain the phosphate of specific short-chain alkyl, by hydrophobic by control group 1 Agent, which replaces with, answers polysiloxanes powder;Binding agent replaces with cyanoacrylate;Defoamer is replaced with as silicone emulsion;
Control group 2 replaces with charing sawdust manufacture craft on the basis of embodiment 3:
The charing sawdust is made in such a way:By sawdust under 215 DEG C of carbonization temperature charing process 12 minutes;By charcoal Change obtained sawdust to be crushed to more than 800 mesh with pulverizer, speed lapping mixes 19 minutes under conditions of 125 DEG C, final To charing sawdust;
Control group 3 on the basis of embodiment 3,
During maintenance, cancel ultrasonication;
Each group conserves sample size(φ8×2.5cm);
Final detection each group obtains maintaining device thermal conductivity factor, compression strength and porosity, as a result see the table below 1:
Group Experimental group Control group 1 Control group 2 Control group 3
Thermal conductivity factor(W/m·K) 0.0542 0.0588 0.0796 0.0549
Compression strength(MPa) 0.96 0.75 0.94 0.66
Porosity(%) 90.21 83.01 89.22 86.04
As shown in Table 1, handle than adding 120 times of liquid of diethanol amine by 15% weight into the sawdust after charing, be incubated to improving The thermal conductivity factor of material has remarkable effect, and specific selected area update strategy agent is the phosphate containing specific short-chain alkyl;Hydrophober is chlorine Fossil waxes;Binding agent is vinyl acetate;Defoamer is nano silicon and nonrandom and conventional selection, and the selection is for improving The compression strength of insulation material and the porosity for improving insulation material have obvious effect;Ultrasound is carried out to compound during maintenance Ripple processing can significantly improve the compression strength of insulation material.

Claims (4)

1. a kind of make the method for obtaining insulation material by primary raw material of sawdust, it is characterised in that including following processing step:
The insulation material makes raw material and is made up of charing sawdust, cement, bleeding agent, hydrophober, binding agent, defoamer;
The charing sawdust is made in such a way:
(1)By sawdust under 200-210 DEG C of carbonization temperature charing process 10-13 minutes;
(2)The sawdust that charing obtains is crushed to more than 800 mesh with pulverizer, thereto by 13-15% weight than adding diethyl 100-120 times of liquid of hydramine, speed lapping mixing 18-20 minutes, make diethanol amine uniformly be wrapped under conditions of 120-130 DEG C Charing obtains the surface of sawdust, finally gives charing sawdust;
When specifically making insulation material,
(1)Count in parts by weight and 60-70 parts are carbonized into sawdust, 20-26 parts cement, 1-1.3 parts bleeding agent, 0.6-0.7 part hydrophobics Agent, 1-1.5 parts binding agent, 0.2-0.25 parts defoamer are sent into mixer and are well mixed, by 1:0.42-0.46 weight ratio adds Enter distilled water, 40-50 minutes are stirred under 30-35r/min low speed with mixer;
The bleeding agent is the phosphate containing specific short-chain alkyl;
The hydrophober is chlorinated paraffin;
The binding agent is vinyl acetate;
The defoamer is nano silicon;
(2)The stir speed (S.S.) of mixer is improved to 80-85r/min, continues to stir 20-28 minutes, obtains mixed slurry;
(3)Mixed slurry is poured into pressure compressing in mould, compressing and is set as 1-1.5MPa, the press time is 13-15 minutes, after compressing, 30-35 minutes are conserved, during maintenance, rolled-up stock are handled with reference to ultrasonic wave, ultrasonic wave Processing frequency is 80-85KHz, and treatment temperature is 30-32 DEG C, obtains insulation material.
2. a kind of method that acquisition insulation material is made using sawdust as primary raw material according to claim 1, its feature exist In,
The sawdust that charing obtains is crushed to more than 800 mesh with pulverizer, thereto by 13% weight than adding diethanol amine 120 times of liquid, speed lapping mixes 18 minutes under conditions of 130 DEG C, diethanol amine is uniformly wrapped in charing and obtains sawdust Surface, finally give charing sawdust.
3. a kind of method that acquisition insulation material is made using sawdust as primary raw material according to claim 1, its feature exist In,
Count in parts by weight by 60 parts carbonize sawdusts, 26 parts of cement, 1 part of bleeding agent, 0.6 part of hydrophober, 1.5 parts of binding agents, 0.25 part of defoamer, which is sent into mixer, to be well mixed, by 1:0.42 weight is than adding distilled water, with mixer in 30r/min Low speed under stir 40 minutes.
4. a kind of method that acquisition insulation material is made using sawdust as primary raw material according to claim 1, its feature exist In,
Mixed slurry to be poured into pressure compressing in mould, compressing and is set as 1.5MPa, the press time is 15 minutes, After compressing, conserves 30 minutes, during maintenance, rolled-up stock is handled with reference to ultrasonic wave, ultrasonication frequency is 80KHz, treatment temperature are 30 DEG C, obtain insulation material.
CN201710880814.2A 2017-09-26 2017-09-26 Method for preparing heat-insulating material by taking sawdust as main raw material Active CN107555876B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07291760A (en) * 1994-04-22 1995-11-07 Kanegafuchi Chem Ind Co Ltd Lightweight concrete for filling and lightweight hardened material thereof
CN103723964A (en) * 2013-12-13 2014-04-16 青岛无为保温材料有限公司 Novel wall body heat insulation material
CN103723992A (en) * 2013-12-13 2014-04-16 青岛无为保温材料有限公司 Vitrified particulate heat-insulated material for walls
CN107176821A (en) * 2017-06-22 2017-09-19 合肥易美特建材有限公司 A kind of Novel wall body heat insulation material and preparation method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07291760A (en) * 1994-04-22 1995-11-07 Kanegafuchi Chem Ind Co Ltd Lightweight concrete for filling and lightweight hardened material thereof
CN103723964A (en) * 2013-12-13 2014-04-16 青岛无为保温材料有限公司 Novel wall body heat insulation material
CN103723992A (en) * 2013-12-13 2014-04-16 青岛无为保温材料有限公司 Vitrified particulate heat-insulated material for walls
CN107176821A (en) * 2017-06-22 2017-09-19 合肥易美特建材有限公司 A kind of Novel wall body heat insulation material and preparation method

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