CN107555120A - A kind of anti-coal piling early warning protector of ribbon conveyer - Google Patents
A kind of anti-coal piling early warning protector of ribbon conveyer Download PDFInfo
- Publication number
- CN107555120A CN107555120A CN201710914778.7A CN201710914778A CN107555120A CN 107555120 A CN107555120 A CN 107555120A CN 201710914778 A CN201710914778 A CN 201710914778A CN 107555120 A CN107555120 A CN 107555120A
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- China
- Prior art keywords
- roller
- carrying roller
- coal
- ribbon conveyer
- tensiometer
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- 239000003245 coal Substances 0.000 title claims abstract description 74
- 230000001012 protector Effects 0.000 title claims abstract description 15
- 239000000725 suspension Substances 0.000 claims abstract description 15
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 238000009825 accumulation Methods 0.000 abstract description 8
- 238000003754 machining Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 230000008054 signal transmission Effects 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Control Of Conveyors (AREA)
Abstract
The invention discloses a kind of anti-coal piling early warning protector of ribbon conveyer,Including frame (1),Roller rack (2),Middle idler roller (3),The right carrying roller (4 1),Left side carrying roller (4 2),Suspension arrangement,Connection the right carrying roller (4 1) on the right side of middle idler roller (3),Left side connection left side carrying roller (4 2),The left side of left side carrying roller (4 2) is connected with the suspension arrangement being suspended on roller rack (2),The right side connection tensiometer of the right carrying roller (4 1),The tensiometer is connected with the hook (5 1) being articulated on roller rack (2),And the right carrying roller (4 1) is vacantly hung up,Tensiometer electrically connects with controller (7),The weight of the dump (11) of accumulation above belt (9) is can determine whether by pulling force size suffered by tensiometer,And by controller (7) when coal is continuously increased,Send pre-warning signal,When accumulation coal amount exceedes certain limit,Send alarm signal,So as to monitor coal piling amount in real time,Given warning in advance in coal piling,And alarm.
Description
Technical field
The present invention relates to a kind of protector for belt conveyer, specifically a kind of anti-coal piling early warning protection dress of ribbon conveyer
Put.
Background technology
Ribbon conveyer is because it has the characteristics that continuously to work, stability is high, freight volume is big, so as to make in mining
It is widely used for Coal Transport instrument.When work haul distance is more than the maximum haul distance of ribbon conveyer or is needing to change transporter
Xiang Shi, then need to overlap two strip-type conveyers above and below the position that crosses, the ribbon conveyer of top by coal throw to
On the ribbon conveyer of lower section, with the transformation for extending the haul distance of ribbon conveyer or meeting transporting direction.And once it is located at lower section
Ribbon conveyer due to failure or other reasonses operation suspension, will and the ribbon conveyer of top remains unchanged during normal operation
Cause the coal of transport to connect in lower section ribbon conveyer to accumulate at coal, or even slide to outside ribbon conveyer, give mining production band
It is inconvenient to come.
To solve the problem, in the prior art, heap is installed in the certain altitude connect above at coal of lower section ribbon conveyer
Coal inductor, coal piling inductor extend downwardly from feeler lever, and certain height is accumulated and reached at coal when coal connects in lower section ribbon conveyer
After degree, the feeler lever of coal piling inductor will be touched, and then coal piling inductor sends alarm, staff can be according on alarm control
Square ribbon conveyer shuts down, and prevents coal from further being accumulated at coal piling.In this case, staff obtains coal piling
When alarm, often has there is accumulation in the coal point that connects of lower section ribbon conveyer, and staff can not obtain early warning in advance.
The content of the invention
Present invention aims at provide a kind of ribbon conveyer that can in real time monitor, give warning in advance anti-coal piling early warning protection
Device.
To achieve the above object, the anti-coal piling early warning protector of ribbon conveyer of the present invention include frame, roller rack, in
Carrying roller, the right carrying roller, left side carrying roller, suspension arrangement, described middle idler roller right side connection the right carrying roller, left side connection left side carrying roller,
The left side of the left side carrying roller is connected with the suspension arrangement being suspended on roller rack, the right side connection pulling force of the right carrying roller
Meter, the tensiometer is connected with the hook being articulated on roller rack, and the right carrying roller is vacantly hung up, the tensiometer and
Controller electrically connects.
In the technical scheme, above belt during accumulation coal, the pulling force suffered by tensiometer is accumulated with above belt
Coal increases and increased, and it transmits suffered value of thrust to controller, judges accumulation coal according to the size of value of thrust by controller
Amount number, and feed back to control centre during by fructufy, when accumulating coal and being continuously increased, send pre-warning signal, accumulating
When coal amount exceedes certain limit, alarm signal is sent, so as to realize the coal piling amount that monitors in real time, shift to an earlier date when coal piling amount is continuously increased
Early warning, more than certain limit and the function of alarm.
In addition, according to the anti-coal piling early warning protector of ribbon conveyer of the present invention, there can also be following supplementary technology
Feature:
Preferably, the pulling force is calculated as the spring tension meter for including spring and device for measuring force, and the device for measuring force is by described in
Pulling force suffered by spring is converted into electric signal transmission to the controller.Thus, so that when coal is left to belt above it,
The spring tension meter can suitably stretch in the smaller range when occurring relative to coal piling situation, be made with preferably playing buffering
With destruction of the reduction coal to belt.
Further, the suspension arrangement includes symmetrical spring and the hook being attached thereto, symmetrical spring and the spring
Spring size and coefficient of elasticity in tensiometer is identical, and the hook is connected on the roller rack.Thus, ribbon conveyer
In the operating condition, the suspension arrangement plays cushioning effect simultaneously with the spring tension meter, meanwhile, when ribbon conveyer is born
During carrying row, the symmetrical spring is elongated simultaneously with the spring in the spring tension meter, and the distance elongated is equal, the left side
Carrying roller and the right carrying roller keep symmetrical, can be better protected from the belt and be bent in overlook direction, that is, prevent the belt from sending out
Raw sideslip.
Further, the middle idler roller hangs down to the vertical range of lower methods, rack upper surface not less than the maximum of the middle idler roller
Straight displacement.When coal makes the spring tension meter and the symmetrical spring be stretched to maximum journey connecing at coal accumulation to a certain extent
Degree, the middle idler roller drop to minimum point, it is impossible to touch the frame, therefore the tensiometer is not disturbed by frame.
Preferably, the controller is fixed on the roller rack outside or the shell outside, to facilitate staff
Maintenance is changed.
According to a kind of anti-coal piling early warning protector of ribbon conveyer provided by the invention, ribbon conveyer can be monitored in real time
On coal amount, accomplish to give warning in advance when coal piling occurs, after coal piling occurs and alarm, and belt can be protected, prevent sideslip, side
Just overhaul.
Brief description of the drawings
Fig. 1 is the side schematic view of the present invention;
Fig. 2 is Fig. 1 A-A to diagrammatic cross-section;
Side schematic view when Fig. 3 is coal piling state of the present invention shown in Fig. 1;
Fig. 4 is Fig. 3 B-B direction diagrammatic cross-section.
Wherein:1st, frame;2nd, roller rack;3rd, middle idler roller;4-1, the right carrying roller, 4-2, left side carrying roller;5-1, right hook,
5-2, left hook;6th, spring tension meter;7th, controller;8th, symmetrical spring;9th, belt;10th, top ribbon conveyer;11st, dump.
Embodiment
The present invention is further described below in conjunction with the accompanying drawings.
As shown in Figures 1 and 2, the anti-coal piling early warning protector of ribbon conveyer includes frame 1, roller rack 2, middle idler roller
3rd, the right carrying roller 4-1, left side carrying roller 4-2, suspension arrangement, the both sides of middle idler roller 3 symmetrically connect the right carrying roller 4-1 and left side carrying roller 4-
2, i.e., the described right side of middle idler roller 3 connection the right carrying roller 4-1, the left side of middle idler roller 3 connection left side carrying roller 4-2, left side carrying roller 4-2's
Left side is connected with the suspension arrangement being suspended on roller rack 2, the right side connection tensiometer of the right carrying roller 4-1, the pulling force
The hook 5-1 connections on roller rack 2 are counted and be articulated in, the right carrying roller 4-1 are vacantly hung up, the right carrying roller 4-1, the left side
Carrying roller 4-2 and middle idler roller 3 form idler machining, hang on roller rack 2, the tensiometer electrically connects with controller 7.Due to support
Roller group side is hung on roller rack 2 by tensiometer, therefore the top of belt 9 that tensiometer can be measured on the idler machining is accumulated
The size of coal amount.
During using the technical scheme, the lower section ribbon conveyer that the device is installed on to two strip-type conveyer lap-joints connects
At coal.When two strip-type conveyer normal operations, the ribbon conveyer of top throws coal to the ribbon conveyer of lower section, under
The belt 9 of ribbon conveyer is run forward, at the Coal Transport being connected to downstream.Now according to the belt of the present embodiment
Coal coal amount above the anti-coal piling early warning protector of conveyer on belt 9 is moderate to be in less state, tensiometer institute tension
Power is smaller, and it transmits pulling force signal to controller 7, and controller 7 judges that ribbon conveyer is in the state of normal operation, and will
As a result control centre is fed back to.
When the ribbon conveyer of lower section is out of service due to failure or other reasonses, as shown in Figures 3 and 4, now
The normal operation of ribbon conveyer 10 of top, coal is thrown to the ribbon conveyer of lower section, coal is in lower section ribbon conveyer
Connect and constantly accumulated at coal, form dump 11, in this process, because dump 11 constantly increases, suffered gravity is continuously increased, then
Pulling force suffered by tensiometer also constantly increases, and tensiometer transmits suffered value of thrust to controller 7, by controller 7 according to pulling force
The size of value judge accumulation coal amount number, and feed back to control centre during by fructufy, when accumulating coal and being continuously increased, hair
Go out pre-warning signal, when accumulating coal amount and exceeding certain limit, send alarm signal in time, so as to realize the coal piling amount of monitoring in real time,
The function of giving warning in advance when coal piling amount reaches to a certain degree and feed back in time.
Preferably, pulling force is calculated as the spring tension meter 6 for including spring and device for measuring force, extending, dynamometry after spring stress
Pulling force suffered by spring is converted into electric signal transmission to controller 7 by device.Thus, middle idler roller 3 and the right carrying roller 4-1 are in vertical plane
Upper position can move up and down, i.e., idler machining has certain elasticity.
Under the equal normal operation of upper and lower ribbon conveyer, top ribbon conveyer 10 leaves coal to lower section belt
During conveyer, spring tension meter 6 is suitably flexible in the smaller range when occurring relative to coal piling situation, makes middle idler roller 3 and the right side
Side roller 4-1 is moved down, i.e., idler machining has certain elasticity, preferably to play cushioning effect, reduces coal to belt 9
Impact failure.
Further, suspension arrangement includes symmetrical spring 8 and the hook 5-2 being attached thereto, symmetrical spring 8 and spring tension
Spring size and coefficient of elasticity in meter 6 is identical, and hook 5-2 is connected on roller rack 2.Thus, the left and right sides of idler machining
It is suspended on by flexible device on roller rack 2.
Such as Fig. 4, when ribbon conveyer load running, symmetrical spring 8 is elongated simultaneously with spring tension meter 6, and is elongated
Distance it is equal, thus can make left side carrying roller 4-1 and the right carrying roller 4-2 while decline, and falling head is identical, idler machining is all the time
Keep symmetrical on section, i.e., middle idler roller 3 is in horizontality all the time.When in ribbon conveyer running, idler machining
Inclination causes belt 9 to be tilted on section, be easily caused belt 9 occur deviation phenomenon, this by severe jamming ribbon conveyer just
Often operation.Therefore, according to such scheme, can ribbon conveyer load running when, falling head is identical at left and right sides of idler machining, in
The keep level state of carrying roller 3, belt 9 keep symmetrical on section, so as to prevent the generation of the deviation phenomenon of belt 9.
Further, middle idler roller 3 is not less than the maximum perpendicular position of middle idler roller 3 to the vertical range of the lower upper surface of methods, rack 1
Move.I.e. when coal makes spring tension meter 6 and symmetrical spring 8 be stretched at utmost connecing at coal accumulation to a certain extent, middle support
Roller 3 drops to minimum point, it is impossible to touches frame, therefore will not be disturbed during spring tension 6 dynamometry of meter by frame.
In order that the measurement data of spring tension meter 6 is effective, it is necessary to assure middle idler roller 3 is in vacant state all the time, and in
The height of carrying roller 3 is determined by the spring tension meter 6 and symmetrical spring 8 being suspended on roller rack 2.If middle idler roller 3 touches
Frame 1, then spring tension meter 6 will be interfered.Therefore according to such scheme, after coal piling situation occurs, in spring tension meter 6
Even if spring and symmetrical spring 8 reach maximal tensility, middle idler roller 3 drops to minimum point and is also not readily accessible to frame 1, therefore bullet
The measurement data of spring tensiometer 6 is not by the interference of frame 1.
Preferably, the machine of controller 7 is fixed on the outside of roller rack 2, it is of course also possible to be fixed on the outside of frame 1, can adopt
Fixed with bolt, can also other modes fix, with facilitate staff overhaul or change.
According to the anti-coal piling early warning protector of ribbon conveyer provided by the invention, due to using tensiometer suspension carrying roller,
Tensiometer electrically connects with controller 7, can monitor the coal amount on ribbon conveyer in real time, accomplish to give warning in advance when coal piling occurs,
Coal piling occur after and alarm;Because pulling force is calculated as spring tension meter 6, suspension arrangement is symmetrical spring 8, so that the device has
There is cushioning effect, while belt 9 are protected, the sideslip of belt 9 can be prevented;Because controller 7 is mounted in frame 1 or roller rack 2
Outside, convenient maintenance.
Claims (5)
1. the anti-coal piling early warning protector of ribbon conveyer, including frame (1), roller rack (2), middle idler roller (3), the right carrying roller
(4-1), left side carrying roller (4-2), suspension arrangement, middle idler roller (3) right side connection the right carrying roller (4-1), the left side connection left side
Carrying roller (4-2), the left side of the left side carrying roller (4-2) are connected with the suspension arrangement being suspended on roller rack (2), and its feature exists
In:The right side connection tensiometer of the right carrying roller (4-1), the tensiometer and the hook (5-1) being articulated on roller rack (2)
Connection, and the right carrying roller (4-1) is vacantly hung up, the tensiometer electrically connects with controller (7).
2. the anti-coal piling early warning protector of ribbon conveyer according to claim 1, it is characterised in that:The pulling force is calculated as
Pulling force suffered by the spring is converted into electric signal by the spring tension meter (6) including spring and device for measuring force, the device for measuring force
Transmit to the controller (7).
3. the anti-coal piling early warning protector of ribbon conveyer according to claim 2, it is characterised in that:The suspension arrangement
Including symmetrical spring (8) and the hook (5-2) being attached thereto, symmetrical spring (8) and the spring in the spring tension meter (6) are big
Small and coefficient of elasticity is identical, and the hook (5-2) is connected on the roller rack (2).
4. the anti-coal piling early warning protector of ribbon conveyer according to claim 1 to claim 3 any one, it is special
Sign is:The middle idler roller (3) is not less than the middle idler roller (3) most to the vertical range of lower section frame (1) upper surface
Big vertical displacement.
5. the anti-coal piling early warning protector of ribbon conveyer according to claim 1, it is characterised in that:The controller
(7) it is fixed on the outside of the roller rack (2) or on the outside of the frame (1).
Priority Applications (1)
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CN201710914778.7A CN107555120A (en) | 2017-09-30 | 2017-09-30 | A kind of anti-coal piling early warning protector of ribbon conveyer |
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CN201710914778.7A CN107555120A (en) | 2017-09-30 | 2017-09-30 | A kind of anti-coal piling early warning protector of ribbon conveyer |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108657730A (en) * | 2018-06-11 | 2018-10-16 | 中国矿业大学 | A kind of device and method for the real-time broken belt monitoring of ribbon conveyer |
CN109544631A (en) * | 2019-01-03 | 2019-03-29 | 银河航天(北京)科技有限公司 | A kind of detection system and method for cargo conveying equipment operating status |
CN112499110A (en) * | 2020-12-04 | 2021-03-16 | 刘红卫 | Electromechanical integrated coal belt conveyor |
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CN104860038A (en) * | 2015-05-26 | 2015-08-26 | 中国矿业大学 | Coal mine belt-type conveying system falling coal impact energy buffer monitoring device and method |
CN105350260A (en) * | 2014-08-22 | 2016-02-24 | 华北电力大学(保定) | Intelligent controlling device for overweight detection and unconventional break-off of washing machine |
CN105737950A (en) * | 2016-02-29 | 2016-07-06 | 北京工业职业技术学院 | Steel pipe electronic belt scale |
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2017
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108657730A (en) * | 2018-06-11 | 2018-10-16 | 中国矿业大学 | A kind of device and method for the real-time broken belt monitoring of ribbon conveyer |
CN108657730B (en) * | 2018-06-11 | 2020-03-24 | 中国矿业大学 | Device and method for monitoring real-time belt breakage of belt conveyor |
CN109544631A (en) * | 2019-01-03 | 2019-03-29 | 银河航天(北京)科技有限公司 | A kind of detection system and method for cargo conveying equipment operating status |
CN112499110A (en) * | 2020-12-04 | 2021-03-16 | 刘红卫 | Electromechanical integrated coal belt conveyor |
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Application publication date: 20180109 |