CN107553946A - One kind energy-conservation wirerope wire saws conveyer belt and preparation method thereof - Google Patents
One kind energy-conservation wirerope wire saws conveyer belt and preparation method thereof Download PDFInfo
- Publication number
- CN107553946A CN107553946A CN201710675439.8A CN201710675439A CN107553946A CN 107553946 A CN107553946 A CN 107553946A CN 201710675439 A CN201710675439 A CN 201710675439A CN 107553946 A CN107553946 A CN 107553946A
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- China
- Prior art keywords
- conveyer belt
- glue
- wire saws
- wirerope
- preparation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004134 energy conservation Methods 0.000 title claims abstract description 15
- 238000002360 preparation method Methods 0.000 title claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 59
- 239000010959 steel Substances 0.000 claims abstract description 59
- 239000003292 glue Substances 0.000 claims abstract description 51
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052802 copper Inorganic materials 0.000 claims abstract description 5
- 239000010949 copper Substances 0.000 claims abstract description 5
- 239000000047 product Substances 0.000 claims description 19
- 238000001514 detection method Methods 0.000 claims description 16
- 238000001125 extrusion Methods 0.000 claims description 12
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 10
- 230000003068 static effect Effects 0.000 claims description 8
- 210000001161 mammalian embryo Anatomy 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 4
- 239000011265 semifinished product Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 3
- 238000009864 tensile test Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000010410 layer Substances 0.000 description 25
- 239000000463 material Substances 0.000 description 8
- 238000003892 spreading Methods 0.000 description 5
- 230000007480 spreading Effects 0.000 description 5
- 238000011068 loading method Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000009954 braiding Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 230000037396 body weight Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Landscapes
- Belt Conveyors (AREA)
Abstract
The present invention discloses a kind of energy-conservation wirerope wire saws conveyer belt, lower covering glue layer, the steel wire positioned at middle part and the belt carcass bonded including superposed upper covering glue layer, positioned at bottom, steel wire is two layers, and steel wire is copper plated steel silk screen, ear glue is arranged at intervals with upper covering glue layer, is arranged at intervals with lower ear glue below lower caldding layer, the present invention solves conveyer belt in the prior art and easily torn, cost of manufacture is high, the technical problem of flexible difference.
Description
Technical field
The present invention relates to conveyer belt technical field, more particularly to a kind of energy-conservation wirerope wire saws conveyer belt and its making side
Method.
Background technology
Existing conveyer belt generally plane, delivery material is few, band body weight, does not save, and reinforcing material uses square steel bar,
Filled between square steel bar using sheet rubber.Square steel bar brushes Kai Muluoke after needing blasting treatment, can be bonded with rubber, square steel bar
Upper and lower canvas is that spacing is difficult to control for coating and fixing square steel bar, easily choke with resentment between square steel bar and square steel bar in manufacturing process,
Defect is more, and quality is not easy to ensure, it is mesh grid to be subsequently improved to square steel bar, is rolled using calender, afterwards by upper and lower rubber cover
Directly in cladding, production efficiency has handed over traditional structure to greatly promote, but uses the structure of braiding square steel bar and horizontal cotton rope, together
Shortcoming be present in sample：First square steel bar first needs sandblasting before braiding, grinding process, square steel bar braiding is carried out afterwards, due to side
Steel bar is square structure, and the length and width dimensions of square steel bar are big, and scene of choking with resentment, and square steel are equally existed using the direct rubberizing of calender
Bar is straight in itself, and the conveyer belt after making is plane, and carrying material is few, easy spreading, big soft plus the rigidity of square steel bar in itself
Property it is poor, the fatigue property that conveyer belt integrally crosses roller is poor, and service life is short, and comprehensive cost is high.
The content of the invention
It is an object of the invention to provide one kind energy-conservation wirerope wire saws conveyer belt and preparation method thereof, solves prior art
In conveyer belt easily tear, cost of manufacture is high, the technical problem of flexible difference.
One kind energy-conservation wirerope wire saws conveyer belt, including superposed upper covering glue layer, the lower rubber cover positioned at bottom
Layer, the steel wire positioned at middle part and the belt carcass bonded, the steel wire are two layers, and steel wire is copper plated steel silk screen, institute
State and ear glue is arranged at intervals with covering glue layer, lower ear glue is arranged at intervals with below the lower caldding layer.
On the basis of above-mentioned technical proposal, the present invention can also do following improvement：
Further, the belt carcass is arc-shaped, and belt carcass is two layers, and conveyer belt is so that using the beneficial effect of this step
With pre- groove forming character, the useful load of material can be increased, be not easy spreading.
Further, the height on the outside of the upper ear glue is less than the height on the inside of upper ear glue, the height on the outside of the lower ear glue
For degree higher than the height on the inside of upper ear glue, the beneficial effect using this step is because material own wt, conveyer belt can be sent out when loading
Raw certain deformation, the different height of ear glue, it can play a part of stopping that hawser takes off groove, conveyer belt itself weight during same backhaul
Amount, has a downward pressure, equally plays the traveling comfort after barrier effect ensures to load and unloaded.
A kind of preparation method for saving wirerope wire saws conveyer belt, comprises the following steps：
S1：After elastomeric compound is by extruder, ear glue is made, then by bosh and interleaving agent groove, finally deposits standby
With；
S2：Using extrusion assembly technique by steel mesh, lid glue and core rubber assembly, semi-finished product are made, will half into
Product are bonded, and then by cold moudling, form band embryo；
S3：By the band embryo both sides of the ear glue laminating in step S1 in step s3, it is then fed into vulcanizer and is vulcanized,
Product is made；
S4：Product in step S4 is detected, qualified finished product is finally made.
Wherein, the extrusion assembly technique in the step S2 is：Lid glue film is extruded from upper extruder, core rubber film
Extruded from lower extruder, steel mesh is hung on the hanging frame between upper extruder, lower extrusion, then directly carries out extrusion fitting
Shaping.
Wherein, the time of the cold moudling in the step S2 is 1-3min, pressure 5-6MPa.
Wherein, the operating temperature of vulcanizer is 100-150 degree in the step S3, time 30-45min, pressure 10-
15MPa。
Wherein, a diameter of 1.0-1.3mm, structure 3*0.6mm-3*0.65mm of the steel wire in the step S2.
Wherein, the detection in the step S4 includes Static Detection and dynamic detection, and the Static Detection is drawn by servo
Force tester carries out tensile test, and the dynamic detection is weight will to be placed on product, is transported, remembers each period,
The displacement curve of weight, the big product section of excision displacement bias.
Beneficial effects of the present invention：
The present invention is a kind of energy-conservation wirerope wire saws conveyer belt, by respectively increasing between adhesive layer and upper and lower covers glue-line
One layer of rigid layer substitutes traditional square steel bar as rigid layer, and two layers of rigid layer weighs less than square steel bar weight, and band body is light, energy-conservation,
Rigid layer uses the network structure of steel wire, can reduce secondary pollution directly by upper lower caldding layer and adhesive layer one-shot forming
And the single laying of traditional square steel bar is substituted, therebetween with rubber filling, belt carcass is overmolding to adhesive plaster, and upper lower caldding layer is covered,
The defects of away from that can not ensure, the production capacity of the product can be significantly provided, meet the needs of long distance delivery line is to conveyer belt.
Brief description of the drawings
, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical scheme of the prior art
The required accompanying drawing used is briefly described in embodiment or description of the prior art, it should be apparent that, in describing below
Accompanying drawing is some embodiments of the present invention, for those of ordinary skill in the art, before creative work is not paid
Put, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is a kind of structural representation of energy-conservation wirerope wire saws conveyer belt described in the specific embodiment of the invention；
Reference：
The upper covering glue layers of 1-；Covering glue layer under 2-；3- steel wires；4- belt carcass；The upper ear glue of 5-；Ear glue under 6-.
Embodiment
Technical scheme is clearly and completely described below in conjunction with accompanying drawing, it is clear that described implementation
Example is part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill
The every other embodiment that personnel are obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
As shown in figure 1, a kind of energy-conservation wirerope wire saws conveyer belt provided by the present invention, including superposed upper covering
Glue-line 1, the lower covering glue layer 2 positioned at bottom, the steel wire 3 positioned at middle part and the belt carcass 4 bonded, the steel wire 3 are
, ear glue 5 is arranged at intervals with the upper covering glue layer 1, under the lower caldding layer 2 two layers, and steel wire 3 is copper plated steel silk screen
Side is arranged at intervals with lower ear glue 6.
Wherein, the belt carcass 4 is arc-shaped, and belt carcass is two layers, and existing conveyer belt is generally planar, is easily produced
The situation of spreading, the conveyer belt in the present invention is arc-shaped, so with pre- groove forming character, can increase the useful load of material, no
Easy spreading.
Wherein, the height in the outside of upper ear glue 5 is less than the height of the upper inner side of ear glue 5, the height in the lower outside of ear glue 6
Higher than the height of the upper inner side of ear glue 5, because due to material own wt when loading, certain deformation, ear glue can occur for conveyer belt
Different height, can play a part of stopping that hawser takes off groove, conveyer belt own wt during same backhaul, have one it is downward
Pressure, equally play the traveling comfort after barrier effect ensures to load and unloaded.
A kind of preparation method for saving wirerope wire saws conveyer belt, comprises the following steps：
S1：After elastomeric compound is by extruder, ear glue is made, then by bosh and interleaving agent groove, finally deposits standby
With；
S2：Using extrusion assembly technique by steel mesh, lid glue and core rubber assembly, semi-finished product are made, will half into
Product are bonded, and then by cold moudling, form band embryo；
S3：By the band embryo both sides of the ear glue laminating in step S1 in step s3, it is then fed into vulcanizer and is vulcanized,
Product is made；
S4：Product in step S4 is detected, qualified finished product is finally made.
Wherein, the extrusion assembly technique in the step S2 is：Lid glue film is extruded from upper extruder, core rubber film
Extruded from lower extruder, steel mesh is hung on the hanging frame between upper extruder, lower extrusion, then directly carries out extrusion fitting
Shaping.
Wherein, the time of the cold moudling in the step S2 is 1-3min, pressure 5-6MPa.
Wherein, the operating temperature of vulcanizer is 100-150 degree in the step S3, time 30-45min, pressure 10-
15MPa。
Wherein, a diameter of 1.0-1.3mm, the structure 3*0.6mm-3*0.65mm of the steel wire in the step S2, this
Invention uses coppered steel wire diameter 0.6mm-0.65mm, and 3 strands are wound in one.
Wherein, the detection in the step S4 includes Static Detection and dynamic detection, and the Static Detection is drawn by servo
Force tester carries out tensile test, and the dynamic detection is weight will to be placed on product, is transported, remembers each period,
The displacement curve of weight, the big product section of excision displacement bias；Wherein static test is, puller system set load as
74.5kgf, after conveyer belt supported on both sides, the offered load in the middle part of conveyer belt, test under the loading condition, convey afterwards
Band declines displacement (i.e. conveyer belt deflection)；The dynamic detection is dynamic load will to be placed on product, the dynamic load
Quality is 1.1 times of static load quality, is transported, and records the displacement under dynamic loading per 0.1m spacing conveyer belt,
Displacement curve is formed, by checking that displacement curve can characterize the rigid uniform degree of integral conveyor belt.Displacement per 0.1m is inclined
Difference is not more than 10mm, if offset deviation will need to be cut off beyond 10mm region.
The present invention is directed to is made that improvement with existing traction conveying conveyer belt：(1) conveyer belt is camber, is not flat
Face type, there is pre- groove forming character, the useful load of material can be increased, be not easy spreading；
(2) present invention uses the copper facing rigid mesh of integral weaving, spacing 2.5-3.8mm, coppered steel wire rope structure 3*
0.6mm-3*0.65mm's, the rigidity possessed using the original square steel bar of upper and lower two layers of coppered steel wire offer, the thickness of two layers of steel mesh
Only 2.0-2.6mm, far below the thickness of square steel bar；
(3) present invention uses the steel mesh technique for extruding assembly consistent with lid glue and core rubber, and steel mesh spacing is uniform, with
Lid glue is cold-pressed with compound two layers good of the steel mesh of core rubber in cold moudling device, it is ensured that is acted on after two layers of steel mesh alignment in pressure
Under be cold-pressed into base band, so as to ear glue laggard luggage pot vulcanization on sulfuration process；
(4) rubber is fully infiltrated into coppered steel wire after vulcanizing, and is reduced the bending property that roller is crossed between steel wire and steel wire, is risen
To cushioning effect, increase service life, at least more than 10 years；
(5) present invention uses the energy-conservation long distance delivery band of this kind of coppered steel wire rope structure, has band body light, saves, with
And segmentation is mechanically connected using belt fastener, can accomplish more than 10Km, had broad prospects in the conveying of long range material, it is average
Power cost saving more than 25%.
Finally it should be noted that：Various embodiments above is merely illustrative of the technical solution of the present invention, rather than its limitations；To the greatest extent
The present invention is described in detail with reference to foregoing embodiments for pipe, it will be understood by those within the art that：Its according to
The technical scheme described in foregoing embodiments can so be modified, either which part or all technical characteristic are entered
Row equivalent substitution；And these modifications or replacement, the essence of appropriate technical solution is departed from various embodiments of the present invention technology
The scope of scheme.
Claims (9)
1. one kind energy-conservation wirerope wire saws conveyer belt, it is characterised in that including superposed upper covering glue layer, positioned at bottom
Lower covering glue layer, the steel wire positioned at middle part and the belt carcass bonded, the steel wire is two layers, and steel wire is copper plated steel
Silk screen, ear glue is arranged at intervals with the upper covering glue layer, lower ear glue is arranged at intervals with below the lower caldding layer.
2. a kind of energy-conservation wirerope wire saws conveyer belt according to claim 1, it is characterised in that the belt carcass is circular arc
Shape, and belt carcass is two layers.
3. a kind of energy-conservation wirerope wire saws conveyer belt according to claim 2, it is characterised in that on the outside of the upper ear glue
Highly less than the height on the inside of upper ear glue, the height on the outside of the lower ear glue is higher than the height on the inside of upper ear glue.
4. the preparation method of the energy-conservation wirerope wire saws conveyer belt described in a kind of claim 1, it is characterised in that including following step
Suddenly：
S1：After elastomeric compound is by extruder, ear glue is made, then by bosh and interleaving agent groove, finally deposits standby；
S2：Using extrusion assembly technique by steel mesh, lid glue and core rubber assembly, semi-finished product are made, semi-finished product are pasted
Close, then by cold moudling, form band embryo；
S3：By the band embryo both sides of the ear glue laminating in step S1 in step s3, it is then fed into vulcanizer and is vulcanized, is made
Product；
S4：Product in step S4 is detected, qualified finished product is finally made.
A kind of 5. preparation method for saving wirerope wire saws conveyer belt according to claim 4, it is characterised in that the step
Suddenly the extrusion assembly technique in S2 is：Lid glue film is extruded from upper extruder, and core rubber film is extruded from lower extruder, steel mesh
Hang on the hanging frame between upper extruder, lower extrusion, then directly carry out extrusion assembly.
A kind of 6. preparation method for saving wirerope wire saws conveyer belt according to claim 5, it is characterised in that the step
The time of cold moudling in rapid S2 is 1-3min, pressure 5-6MPa.
A kind of 7. preparation method for saving wirerope wire saws conveyer belt according to claim 6, it is characterised in that the step
The operating temperature of vulcanizer is 100-150 degree in rapid S3, time 30-45min, pressure 10-15MPa.
A kind of 8. preparation method for saving wirerope wire saws conveyer belt according to claim 7, it is characterised in that the step
The a diameter of 1.0-1.3mm, structure 3*0.6mm-3*0.65mm of steel wire in rapid S2.
A kind of 9. preparation method for saving wirerope wire saws conveyer belt according to claim 7, it is characterised in that the step
Detection in rapid S4 includes Static Detection and dynamic detection, and the Static Detection carries out pulling force survey by servo tensile testing machine
Examination, the dynamic detection is weight will to be placed on product, is transported, and remembers each period, the displacement curve of weight, excision
The big product section of displacement bias.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710675439.8A CN107553946B (en) | 2017-08-09 | 2017-08-09 | Energy-saving steel cable traction conveying belt and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710675439.8A CN107553946B (en) | 2017-08-09 | 2017-08-09 | Energy-saving steel cable traction conveying belt and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107553946A true CN107553946A (en) | 2018-01-09 |
| CN107553946B CN107553946B (en) | 2020-12-04 |
Family
ID=60975266
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710675439.8A Active CN107553946B (en) | 2017-08-09 | 2017-08-09 | Energy-saving steel cable traction conveying belt and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107553946B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2358029Y (en) * | 1998-06-04 | 2000-01-12 | 徐和平 | Copper-coated or zinc-coated steel wire net conveyer band |
| CN102673941A (en) * | 2012-05-26 | 2012-09-19 | 潍坊大奔橡塑科技有限公司 | Anti-tear and anti-deformation steel wire lifting belt |
| CN103204349A (en) * | 2012-01-16 | 2013-07-17 | 青岛橡六输送带有限公司 | Manufacturing method for steel cord traction conveyor belt |
| CN106865112A (en) * | 2017-01-05 | 2017-06-20 | 开封铁塔橡胶（集团）有限公司 | Compound anti-tear, anti-impact steel wire rope core conveyer belt and preparation method thereof |
-
2017
- 2017-08-09 CN CN201710675439.8A patent/CN107553946B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2358029Y (en) * | 1998-06-04 | 2000-01-12 | 徐和平 | Copper-coated or zinc-coated steel wire net conveyer band |
| CN103204349A (en) * | 2012-01-16 | 2013-07-17 | 青岛橡六输送带有限公司 | Manufacturing method for steel cord traction conveyor belt |
| CN102673941A (en) * | 2012-05-26 | 2012-09-19 | 潍坊大奔橡塑科技有限公司 | Anti-tear and anti-deformation steel wire lifting belt |
| CN106865112A (en) * | 2017-01-05 | 2017-06-20 | 开封铁塔橡胶（集团）有限公司 | Compound anti-tear, anti-impact steel wire rope core conveyer belt and preparation method thereof |
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| Publication number | Publication date |
|---|---|
| CN107553946B (en) | 2020-12-04 |
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Denomination of invention: An energy-saving steel cable rope traction conveyor belt and its production method Granted publication date: 20201204 Pledgee: Postal Savings Bank of China Co.,Ltd. Yangzhou Branch Pledgor: ZHONGDE (YANGZHOU) TRANSPORTATION ENGINEERING TECHNOLOGY CO.,LTD. Registration number: Y2024980023295 |