CN107550172A - The not full-automatic manufacture method of the viscous oil tablecloth - Google Patents
The not full-automatic manufacture method of the viscous oil tablecloth Download PDFInfo
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- CN107550172A CN107550172A CN201710787353.4A CN201710787353A CN107550172A CN 107550172 A CN107550172 A CN 107550172A CN 201710787353 A CN201710787353 A CN 201710787353A CN 107550172 A CN107550172 A CN 107550172A
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Abstract
The invention belongs to the preparation technology field of the tablecloth, more particularly to a kind of full-automatic manufacture method of the not viscous oil tablecloth, mainly include the following steps that:Printing:Surface printing will be carried out for the primer that the tablecloth is made;Overlay film:Primer and plastic foil progress is compound, and printing layer is between primer and plastic foil;It is laterally folded:The tablecloth is carried out laterally folded;Fold sizing:The pressure roll pair tablecloth is coordinated to carry out heat treatment by supersonic thermal setting technology;Longitudinal direction cutting:The tablecloth is cut by the cutter of inside during pinch by roller;Longitudinal doubling folds:Cylinder with cross break piece, which withstands among the tablecloth and is sent into longitudinal folding conveyer belt, completes doubling;Packaging.The tablecloth after overlay film not only has the characteristics of not viscous oil, easy cleaning, and the tablecloth after repeatedly folding just can not recover original state completely after opening, and user can be allowed safe to use.Product manufacturing realizes automation comprehensively, can effectively reduce production cost, improves production efficiency.
Description
Technical field
The invention belongs to the manufacturing process area of the tablecloth, more particularly to a kind of full-automatic manufacture method of the not viscous oil tablecloth.
Background technology
Many of prior art is used for the equipment for folding the tablecloth, but these equipment can not realize that manufacture is whole-process automatic
Change, can not also meet that the tablecloth once completes the process requirements of multiple horizontal and vertical folding.
The tablecloth after overlay film has the effect of not viscous oil, but its folding mode proposes higher want to manufacturing process
Ask, can be only achieved and allow user easily to recognize the whether used effect of the tablecloth, the sanitary conditions of product is guaranteed.
The content of the invention
To reach above-mentioned purpose, the present invention provides a kind of full-automatic manufacture method of the not viscous oil tablecloth, mainly including following
Step:
(1)Printing:Surface printing will be carried out for the primer that the tablecloth is made;
(2)Overlay film:Primer and plastic foil progress is compound, and printing layer is between primer and plastic foil;
(3)It is laterally folded:The tablecloth is carried out laterally folded;
(4)Fold sizing:The pressure roll pair tablecloth is coordinated to carry out heat treatment by supersonic thermal setting technology;
(5)Longitudinal direction cutting:The tablecloth for completing sizing is risen into specified altitude assignment by rising deflector roll and guide roller, roller is pinching
During by inside cutter the tablecloth is cut;
(6)Longitudinal doubling folds:The tablecloth after slitting is clamped and transmitted by conveyer belt and power roller, when tablecloth head end
When dropping to the mechanical location specified, the cylinder with cross break piece withstands among the tablecloth and is sent into longitudinal folding conveyer belt, complete
Folded into longitudinal doubling;
(7)Packaging:The tablecloth after doubling folds is completed by being packed in longitudinal folding conveyer belt feeding packing machine.
Further, the step(2)Lace processing is carried out by being die cut to the side of the tablecloth after the completion of overlay film.
Further, the step(3)It is laterally folded to be divided into that laterally folded for the first time and second laterally folded;
It is laterally folded for the first time:First to material progress laterally folded by bar shaped round end folding sheet devices, the tablecloth passes through U-shaped ring
To top piece and lower top flat, after lower top flat of the tablecloth through the top of top piece and with round end is folded, row to bar shaped is justified
When head folds sheet devices end, the tablecloth is folded into primary laterally folded shape.
Second laterally folded:The tablecloth for being folded into primary laterally folded shape enters horizontal fan stainless steel strip folding dress
Put, between horizontal fan stainless steel strip folding device and bar shaped round end folding sheet devices there is a certain distance to be easy to the tablecloth to carry out
Second folds, and horizontal fan stainless steel strip folding device includes upper fan bar and lower fan bar, under each two among fan bar
One upper fan bar is set, and sequential combination arranges successively, and the tablecloth sequentially passes through the lower section of fan bar and the top of lower fan bar
Second of transverse forming is completed to fold.
Further, the step(3)After the completion of laterally folded, the tablecloth is successively by vertical deflector roll, vertical pressure wheel, oblique
Deflector roll, horizontal pinch roller, the tablecloth are completed progressively to be adjusted to laterally from vertically movable using oblique deflector roll after flattening by vertical pressure wheel
Movement in horizontal pinch roller subsequently into being flattened, and into shaping equipment is folded, is passed through supersonic thermal setting technology and is coordinated pressure roll
Heat treatment is carried out to the tablecloth, is finally towed to and rises guide roller into rising process.
Further, the step(6)Longitudinal doubling, which folds, is divided into longitudinal doubling folding, second of longitudinal doubling for the first time
Fold, the longitudinal doubling of third time folds;
Longitudinal doubling folds for the first time:The tablecloth after slitting is clamped and transmitted by conveyer belt and power roller, the first gas
Cylinder is located at the left side in tablecloth centre position, and first longitudinal direction folding conveyor belt is located at the right side in tablecloth centre position, when tablecloth head end
Drop to the mechanical location specified, the first cylinder with cross break piece withstands among the tablecloth and is sent into first longitudinal direction folding conveyor belt
In, then rapid backhaul, complete longitudinal doubling for the first time and fold;
Second of longitudinal doubling folds:Second longitudinal direction folding conveyor belt is located at the lower right of first longitudinal direction folding conveyor belt, and second
Cylinder is located at the left side of second longitudinal direction folding conveyor belt position, when the tablecloth is after second longitudinal direction folding conveyor belt, change direction after
Continuous descending, when tablecloth head end drops to the mechanical location specified, the second cylinder with cross break piece withstands among the tablecloth and is sent into
In second longitudinal direction folding conveyor belt, then rapid backhaul, complete second of longitudinal doubling and fold;
Longitudinal doubling folds for the third time:3rd longitudinal folding conveyer belt is located at the lower right of second longitudinal direction folding conveyor belt, and the 3rd
Cylinder is located at the left side of the 3rd longitudinal folding conveyer belt, and when the tablecloth is after the 3rd longitudinal folding conveyer belt, change direction is continued
Descending, when tablecloth head end drops to the mechanical location specified, the second cylinder with cross break piece withstands among the tablecloth and is sent into the
In three longitudinal folding conveyer belts, then rapid backhaul, complete the longitudinal doubling of third time and fold.
Further, the cylinder is controlled by using air valve and electromagnetic valve device.
Further, first cylinder, the second cylinder, the 3rd cylinder lower section are correspondingly arranged on the first infrared ray biography respectively
Sensor, the second infrared ray sensor, the 3rd infrared ray sensor, infrared ray sensor are used to sense what the arrival of tablecloth head end was specified
Mechanical location, and signal is fed back into control system processor, control system processor is opened to the magnetic valve transmission on cylinder
The signal of air valve, make the cylinder ejector with cross break piece, and rapid backhaul, the tablecloth is sent into longitudinal folding conveyer belt.
Further, the packing machine is pillow type packing machine, by installing photoelectricity wink on the 3rd folding conveyor belt of longitudinal direction
The position of the sensor tracking tracking tablecloth is marked, is passed in packing machine and is packed.
The advantage of the invention is that:The tablecloth after overlay film not only has the characteristics of not viscous oil, easy cleaning, and by multiple
The tablecloth after folding just can not reply original state completely after opening, and user can be allowed safe to use.Product manufacturing is complete
Automation is realized in face, can effectively reduce production cost, improves production efficiency.
Brief description of the drawings
Accompanying drawing 1 is overall structure diagram of the invention.
Accompanying drawing 2 is bar shaped round end pleated sheet apparatus structure schematic diagram of the invention.
Accompanying drawing 3 is the partial structurtes top view that bar shaped round end folds sheet devices.
Accompanying drawing 4 is the U-shaped ring partial structural diagram that bar shaped round end folds sheet devices.
Accompanying drawing 5 is the cross-sectional view that the tablecloth folds sheet devices through bar shaped round end.
Accompanying drawing 6 is fan stainless steel strip folding device structural representation of the invention.
Accompanying drawing 7 is the cross-sectional view that the tablecloth passes through fan stainless steel strip folding device.
Embodiment:
Referring to Fig. 1, a kind of full-automatic manufacture method of the not viscous oil tablecloth, mainly include the following steps that:
(1)Printing:Surface printing will be carried out for the primer that the tablecloth is made;
(2)Overlay film:Primer and plastic foil progress is compound, and printing layer is between primer and plastic foil;
(3)It is laterally folded:The tablecloth is carried out laterally folded;
(4)Fold sizing:The pressure roll pair tablecloth is coordinated to carry out heat treatment by supersonic thermal setting technology;
(5)Longitudinal direction cutting:The tablecloth for completing sizing is risen into specified altitude assignment, roller 13 by rising deflector roll 11 and guide roller 12
The tablecloth is cut by the cutter of inside during pinch;
(6)Longitudinal doubling folds:The tablecloth after slitting is clamped and transmitted by conveyer belt 14 and power roller, when the tablecloth is first
When end drops to the mechanical location specified, the cylinder with cross break piece withstands among the tablecloth and is sent into longitudinal folding conveyer belt,
Longitudinal doubling is completed to fold;
(7)Packaging:The tablecloth after doubling folds is completed by being packed in longitudinal folding conveyer belt feeding packing machine 18.
Wherein, raw material non-woven fabrics is then passed through thin-film unreeling device 3 by being printed after unwinding device 1 into ink pad 2
Top, non-woven fabrics carry out film into laminating adhesive platform 4 simultaneously with film and met.
One of wherein, alternatively, step(2)By being die-cut to side device 5 to the tablecloth after the completion of overlay film
Side carries out lace processing by being die cut so that the tablecloth has more aesthetic feeling.
Wherein, according to the actual production demand of the tablecloth, step(3)It is laterally folded be divided into it is laterally folded for the first time and second
It is laterally folded;
It is laterally folded for the first time referring to Fig. 2-5:Sheet devices 6 are folded by bar shaped round end first laterally folded, platform is carried out to material
Cloth is by U-shaped ring 61 to top piece 63 and lower top flat 64, the tablecloth passes through the top of top piece 63 and the lower top flat with round end 641
After 64 are folded, for row to when folding sheet devices end, the tablecloth is folded into primary laterally folded shape.Round end 641 acts on
It when can contacted with the tablecloth, can prevent the tablecloth material from being scraped damage, influence product quality, the tablecloth is completed after folding, at it
Surface has lateral fold, makes its first one-step forming.
Referring to Fig. 6-7, second laterally folded:After laterally folded for the first time, primary laterally folded shape is folded into
The tablecloth enter horizontal fan stainless steel strip folding device 7, horizontal fan stainless steel strip folding device 7 and bar shaped round end pleated sheet
There is a certain distance to be easy to the tablecloth to carry out second between device 6 to fold, this distance can play a part of buffering, avoid
The tablecloth influences quality on folded because that can not deploy.Horizontal fan stainless steel strip folding device 7 includes upper fan bar 71 and lower fan
Bar 72, a upper fan bar 71 is set, sequential combination arranges successively, and the tablecloth sequentially passes through fan under each two among fan bar 72
The lower section of type bar 71 and the top of lower fan bar 72 are completed second of transverse forming and folded.
As preferable technical scheme, after the completion of laterally folded, the tablecloth passes sequentially through vertical deflector roll 25, vertical pressure wheel 8, tiltedly
Be compacted and moved to deflector roll 26, horizontal pinch roller 9, the tablecloth by vertical pressure wheel 8 complete flatten after using oblique deflector roll 26 from
The vertically movable transverse shifting that is progressively adjusted to, into shaping equipment 10 is folded, passes through subsequently into being flattened in horizontal pinch roller 9
Supersonic thermal setting device coordinates the pressure roll pair tablecloth to carry out heat treatment, and this commutation process is follow-up longitudinal folding in order to adapt to
Needs.
Referring to Fig. 1, according to being actually needed for production, step(6)Longitudinal doubling fold be divided into longitudinal doubling for the first time fold,
Second of longitudinal doubling folds, the longitudinal doubling of third time folds;
Longitudinal doubling folds for the first time:The tablecloth after slitting is clamped and transmitted by conveyer belt 14 and power roller, and first
Cylinder position 19 is located at the right side in tablecloth centre position, the tablecloth in the left side in tablecloth centre position, first longitudinal direction folding conveyor belt 15
Move from top to bottom, when tablecloth head end drops to the mechanical location specified, the first cylinder 19 with cross break piece is withstood in the tablecloth
Between and be sent into first longitudinal direction folding conveyor belt 15, then rapid backhaul, complete longitudinal doubling for the first time and fold;
Similarly, second longitudinal direction folding conveyor belt 16 is located at the lower right of first longitudinal direction folding conveyor belt 15, and the second cylinder 20 is located at
The left side of second longitudinal direction folding conveyor belt 16, when the tablecloth is after first longitudinal direction folding conveyor belt 15, change direction continues traveling downwardly,
When tablecloth head end drops to the mechanical location specified(It is corresponding with the length after the tablecloth for the first time longitudinal doubling), with cross break piece
Second cylinder 20 withstands among the tablecloth and is sent into second longitudinal direction folding conveyor belt 16, complete and then rapid backhaul, vertical into second
Folded to doubling;
3rd longitudinal folding conveyer belt 17 is located at the lower right of second longitudinal direction folding conveyor belt 16, and the 3rd cylinder 21 is vertical positioned at the 3rd
To the left side of folding conveyor belt 17, when the tablecloth is after second longitudinal direction folding conveyor belt 16, change direction continues traveling downwardly, and works as the tablecloth
Head end drops to the mechanical location specified(It is corresponding with the length after second of longitudinal doubling of the tablecloth), the 3rd gas with cross break piece
Cylinder 21 withstands among the tablecloth and is sent into the 3rd longitudinal folding conveyer belt 17, then rapid backhaul, completes the longitudinal doubling of third time
Fold.
Above-mentioned longitudinal folding conveyer belt all has the function of clamping to the tablecloth.
The cylinder is controlled by using air valve and electromagnetic valve device, when the first cylinder 19, the second cylinder the 20, the 3rd
The lower section of cylinder 21 is correspondingly arranged on the first infrared ray sensor 22, the second infrared ray sensor 23, the 3rd infrared ray sensing respectively
Device 24, infrared ray sensor is used to sense the mechanical location that the arrival of tablecloth head end is specified, and signal is fed back at control system
Device is managed, control system processor opens the signal of air valve to the magnetic valve transmission on cylinder, makes the cylinder ejector with cross break piece,
And rapid backhaul, the tablecloth is sent into longitudinal folding conveyer belt.
As preferable technical scheme, the packing machine 18 is pillow type packing machine, passes through the 3rd folding conveyor belt 17 of longitudinal direction
The position of the high sensitivity photocell eye color control patch device tracking tracking tablecloth of upper installation, is passed in packing machine 18, installs photocell eye
Color mark sensor, make sealing position more accurate, package length is set by transmission system, it is various according to packaging class, use
Suitable packaging material.After packaging, the tablecloth can case shipment.
Certainly, better embodiment of the present invention is these are only, the use range of the present invention is not limited with this, therefore, it is every
Equivalent change is made in the principle of the invention to should be included within the scope of the present invention.
Claims (9)
1. the not full-automatic manufacture method of the viscous oil tablecloth, it is characterised in that:Comprise the following steps:
(1)Printing:Surface printing will be carried out for the primer that the tablecloth is made;
(2)Overlay film:Primer and plastic foil progress is compound, and printing layer is between primer and plastic foil;
(3)It is laterally folded:The tablecloth is carried out laterally folded;
(4)Fold sizing:The pressure roll pair tablecloth is coordinated to carry out heat treatment by supersonic thermal setting technology;
(5)Longitudinal direction cutting:The tablecloth for completing sizing is risen into specified altitude assignment by rising deflector roll and guide roller, roller is pinching
During by inside cutter the tablecloth is cut;
(6)Longitudinal doubling folds:The tablecloth after slitting is clamped and transmitted by conveyer belt and power roller, when tablecloth head end
When dropping to the mechanical location specified, the cylinder with cross break piece withstands among the tablecloth and is sent into longitudinal folding conveyer belt, complete
Folded into longitudinal doubling;
(7)Packaging:The tablecloth after doubling folds is completed by being packed in longitudinal folding conveyer belt feeding packing machine.
2. the full-automatic manufacture method of the not viscous oil tablecloth according to claim 1, it is characterised in that:The step(2)Cover
Lace processing is carried out by being die cut to the side of the tablecloth after the completion of film.
3. the full-automatic manufacture method of the not viscous oil tablecloth according to claim 1, it is characterised in that:The step(3)It is horizontal
It is divided into folding laterally folded for the first time and laterally folded for the second time;
It is laterally folded for the first time:First to material progress laterally folded by bar shaped round end folding sheet devices, the tablecloth passes through U-shaped ring
To top piece and lower top flat, after lower top flat of the tablecloth through the top of top piece and with round end is folded, row to bar shaped is justified
When head folds sheet devices end, the tablecloth is folded into primary laterally folded shape.
4. the full-automatic manufacture method of the not viscous oil tablecloth according to claim 1, it is characterised in that:The step(3)It is horizontal
It is divided into folding laterally folded for the first time and laterally folded for the second time;
Second laterally folded:The tablecloth for being folded into primary laterally folded shape enters horizontal fan stainless steel strip folding device,
Horizontal fan stainless steel strip folding device and bar shaped round end are folded between sheet devices, and there is a certain distance to be easy to the tablecloth to carry out the
Twice-folded, horizontal fan stainless steel strip folding device include upper fan bar and lower fan bar, are set under each two among fan bar
Put a upper fan bar, sequential combination arranges successively, the tablecloth sequentially pass through fan bar lower section and lower fan bar top it is complete
Folded into second of transverse forming.
5. the full-automatic manufacture method of the not viscous oil tablecloth according to claim 1, it is characterised in that:The step(3)It is horizontal
To after the completion of folding, the tablecloth passes through vertical pressure wheel by vertical deflector roll, vertical pressure wheel, oblique deflector roll, horizontal pinch roller, the tablecloth successively
Complete after flattening using oblique deflector roll from the vertically movable transverse shifting that is progressively adjusted to subsequently into being flattened in horizontal pinch roller,
Into shaping equipment is folded, coordinate the pressure roll pair tablecloth to carry out heat treatment by supersonic thermal setting technology, be finally towed to
Rise guide roller and enter rising process.
6. the full-automatic manufacture method of the not viscous oil tablecloth according to claim 1, it is characterised in that:The step(6)It is vertical
Folded to doubling and be divided into first time longitudinal doubling folding, second of longitudinal doubling folding, the longitudinal doubling folding of third time;
Longitudinal doubling folds for the first time:The tablecloth after slitting is clamped and transmitted by conveyer belt and power roller, the first gas
Cylinder is located at the left side in tablecloth centre position, and first longitudinal direction folding conveyor belt is located at the right side in tablecloth centre position, when tablecloth head end
Drop to the mechanical location specified, the first cylinder with cross break piece withstands among the tablecloth and is sent into first longitudinal direction folding conveyor belt
In, then rapid backhaul, complete longitudinal doubling for the first time and fold;
Second of longitudinal doubling folds:Second longitudinal direction folding conveyor belt is located at the lower right of first longitudinal direction folding conveyor belt, and second
Cylinder is located at the left side of second longitudinal direction folding conveyor belt position, when the tablecloth is after second longitudinal direction folding conveyor belt, change direction after
Continuous descending, when tablecloth head end drops to the mechanical location specified, the second cylinder with cross break piece withstands among the tablecloth and is sent into
In second longitudinal direction folding conveyor belt, then rapid backhaul, complete second of longitudinal doubling and fold;
Longitudinal doubling folds for the third time:3rd longitudinal folding conveyer belt is located at the lower right of second longitudinal direction folding conveyor belt, and the 3rd
Cylinder is located at the left side of the 3rd longitudinal folding conveyer belt, and when the tablecloth is after second longitudinal direction folding conveyor belt, change direction is continued
Descending, when tablecloth head end drops to the mechanical location specified, the 3rd cylinder with cross break piece withstands among the tablecloth and is sent into the
In three longitudinal folding conveyer belts, then rapid backhaul, complete the longitudinal doubling of third time and fold.
7. the full-automatic manufacture method of the not viscous oil tablecloth according to claim 6, it is characterised in that:The cylinder is by making
It is controlled with air valve and electromagnetic valve device.
8. the full-automatic manufacture method of the not viscous oil tablecloth according to claim 6, it is characterised in that:First cylinder,
Second cylinder, the first infrared ray sensor is correspondingly arranged on below the 3rd cylinder respectively, be the second infrared ray sensor, the 3rd infrared
Line sensor, infrared ray sensor is used to sense the mechanical location that the arrival of tablecloth head end is specified, and signal is fed back into control system
System processor, control system processor open the signal of air valve to the magnetic valve transmission on cylinder, make the cylinder with cross break piece
Ejection, and rapid backhaul, longitudinal folding conveyer belt is sent into by the tablecloth.
9. the full-automatic manufacture method of the not viscous oil tablecloth according to claim 1, it is characterised in that:The packing machine is pillow
Formula packing machine, the position for tracking the tablecloth by installing photocell eye color mark sensor on the 3rd folding conveyor belt of longitudinal direction, is passed to
Packed in packing machine.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201710676704 | 2017-08-09 | ||
CN2017106767044 | 2017-08-09 |
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CN201710787353.4A Pending CN107550172A (en) | 2017-08-09 | 2017-09-04 | The not full-automatic manufacture method of the viscous oil tablecloth |
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Citations (7)
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CN1064323A (en) * | 1991-02-11 | 1992-09-09 | 王文灿 | Ultrasonic system automatically processing bathing surtain, table cloth and bed cover |
CN101569483A (en) * | 2008-09-16 | 2009-11-04 | 刘承发 | Dense burlap printed and filmed tablecloth and method for manufacturing same |
US20140044917A1 (en) * | 2010-10-29 | 2014-02-13 | Sca Hygiene Products Ab | Stack of interfolded absorbent sheet products |
CN204750705U (en) * | 2015-06-23 | 2015-11-11 | 山东天振药业有限公司 | Automatic fill packagine machine's film unwinding mechanism |
CN105966696A (en) * | 2016-06-30 | 2016-09-28 | 世源科技(嘉兴)医疗电子有限公司 | Surgical drape folding device |
CN206051139U (en) * | 2016-08-25 | 2017-03-29 | 佛山市瑞信无纺布有限公司 | A kind of folding separate machine of the non-woven fabrics tablecloth |
CN106742413A (en) * | 2016-12-29 | 2017-05-31 | 嘉兴万源时装有限公司 | The folding device and method for folding of a kind of cloth |
-
2017
- 2017-09-04 CN CN201710787353.4A patent/CN107550172A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1064323A (en) * | 1991-02-11 | 1992-09-09 | 王文灿 | Ultrasonic system automatically processing bathing surtain, table cloth and bed cover |
CN101569483A (en) * | 2008-09-16 | 2009-11-04 | 刘承发 | Dense burlap printed and filmed tablecloth and method for manufacturing same |
US20140044917A1 (en) * | 2010-10-29 | 2014-02-13 | Sca Hygiene Products Ab | Stack of interfolded absorbent sheet products |
CN204750705U (en) * | 2015-06-23 | 2015-11-11 | 山东天振药业有限公司 | Automatic fill packagine machine's film unwinding mechanism |
CN105966696A (en) * | 2016-06-30 | 2016-09-28 | 世源科技(嘉兴)医疗电子有限公司 | Surgical drape folding device |
CN206051139U (en) * | 2016-08-25 | 2017-03-29 | 佛山市瑞信无纺布有限公司 | A kind of folding separate machine of the non-woven fabrics tablecloth |
CN106742413A (en) * | 2016-12-29 | 2017-05-31 | 嘉兴万源时装有限公司 | The folding device and method for folding of a kind of cloth |
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Application publication date: 20180109 |