CN107544436A - A kind of method of the acquisition cutter inventory based on RCS - Google Patents
A kind of method of the acquisition cutter inventory based on RCS Download PDFInfo
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- CN107544436A CN107544436A CN201710947212.4A CN201710947212A CN107544436A CN 107544436 A CN107544436 A CN 107544436A CN 201710947212 A CN201710947212 A CN 201710947212A CN 107544436 A CN107544436 A CN 107544436A
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Abstract
The invention provides a kind of method of the acquisition cutter inventory based on RCS, the problem of it, which can solve existing cutter tablet menu, is filled in manually by staff, and the process time of some process is also manually to calculate, and not only efficiency is low, and error-prone.It includes establishing cutter inventory sky table, numerical programming program, preserves simultaneously calculation and programming file;Programming file is read in, obtains tool file name;Tool file is read in, cutter data message is obtained, as array of data 1;Master data message file is read in, obtains total elapsed time;Numerical control master program file is read in, obtains numerical control subprogram Data Filename, statistics numerical control subprogram sum;The data file per step number control subprogram is read in, all process data information and cutter data message are obtained, as array of data 2;Array of data 1 is made comparisons with array of data 2, by nc program using to cutter data message insert in cutter inventory sky table, cutter name is not born the same name, obtain cutter tablet menu.
Description
Technical field
The present invention relates to the digital control processing field of blade, the method for specially a kind of acquisition cutter inventory based on RCS.
Background technology
Blade is the vital part in the plant equipment such as steam turbine, the hydraulic turbine, empty turbine.The quality of blade directly affects vapour
Turbine obtains energy conversion efficiency.The basic structure of blade is roughly divided into four parts:Blade root, blade type face, lacing wire boss and integral shroud.
According to each genius loci of blade, it is necessary to complete to process using corresponding cutter, meet blade production requirement, therefore, processing
The numerical control program of blade, it is made up of multi-step sequence and a variety of cutters.
By Switzerland, this reaches glug Hai Kete(StarragHeckert)The RCS softwares of company's exploitation are be exclusively used in blade five
Shaft and NC Machining Test machining prgraming software, its NC Machining Program instrument being made up of multiple module software bags, the data mould of the software
Type is blade, hole and groove etc..With RCS numerical programming programs, a variety of files, such as DAT, RCL, TEC, TOL, NC text can be produced
Part, Digit Control Machine Tool only identify NC program codes.The numerical control program of each process of blade is by a main program and more sub- journeys
Sequence is formed, and the cutter name that program uses is included in respective NC files.Master data message file in RCS, only comprising English
Program processing content, process time, cutter name and knife length.
Before blade processing, the operative employee in workshop needs a detailed cutter tablet menu, to have cutter name, knife in table
Have the information such as length, sword length, taper, before the production of some process of blade, to have dispensed cutter, cutter is placed on into numerical control machine
On the tool magazine frame of bed, so as to shorten debug time;Tool management personnel also need to the process time of some process, for arranging
The production schedule.Current cutter tablet menu is filled in manually by staff, and the process time of some process is also manually to count
Calculate, not only efficiency is low, and error-prone.
The content of the invention
In view of the above-mentioned problems, the invention provides a kind of method of the acquisition cutter inventory based on RCS, it can solve existing
Cutter tablet menu be to be filled in manually by staff, the process time of some process is also manually to calculate, and not only efficiency is low,
And the problem of error-prone.
Its technical scheme is such:
A kind of method of the acquisition cutter inventory based on RCS, it is characterised in that:It comprises the following steps:
Step 1, cutter inventory sky table is established;
Step 2, five-axis robot coordinate system RCS coordinate systems are established, select the model of Digit Control Machine Tool, typing geometry data and blade
Process code, by the numerical control program of technics institution region of interest, cutter serial number is not born the same name, and preserves simultaneously calculation and programming file;
Step 3, the programming file for preserving and calculating in step 2 is read in, obtains tool file name;
Step 4, the tool file automatically generated in step 2 is read in, all cutter data messages are obtained, as array of data 1;
Step 5, the master data message file automatically generated in step 2 is read in, obtains total process time;
Step 6, the numerical control master program file automatically generated in step 2 is read in, obtains the number of lathe model and numerical control subprogram
According to filename, and count the sum of the numerical control subprogram;
Step 7, the data file for often walking the numerical control subprogram obtained in step 6 is read in, obtains all process data information
With cutter data message, as array of data 2;
Step 8, the array of data 1 is made comparisons with the cutter data message of the array of data 2, by numerically controlled machining programme
In sequence using to cutter data information content insert in the cutter inventory sky table in step 1, cutter name is not born the same name, obtain
Cutter tablet menu.
It is further characterized by:
Program cutter parameters inventory sky table is established in step 1, and the content of the array of data 2 in step 7 is inserted into institute
State in program cutter parameters inventory sky table, obtain program cutter parameters tablet menu.
The beneficial effects of the invention are as follows:
1st, cutter tablet menu can be automatically generated using the inventive method and obtains the process time of process automatically, substantially increased and obtain
Efficiency is taken, while also reduces the working strength of staff, reduces error rate;
2nd, using the present invention method can also automatically generating program cutter parameters tablet menu, be easy to programming personnel oneself to check cutter
Parameter, irrational data are corrected in time, improve Programming's quality, also allow for press corrector and proofread process data information, while
Can be as the data reference of post-production, cutter tablet menu and program cutter parameters tablet menu are all electrical forms, are easy to count
Cutter service condition, estimate cutter expense.
Brief description of the drawings
Fig. 1 is the method for the acquisition cutter inventory based on RCS of the present invention;
Fig. 2 is the example of the cutter tablet menu obtained using the method for the present invention;
Fig. 3 is the example of the program cutter parameters tablet menu obtained using the method for the present invention.
Embodiment
See Fig. 1, a kind of method of acquisition cutter inventory based on RCS of the invention, it comprises the following steps:
Step 1, cutter inventory sky table and program cutter parameters inventory sky table are established;
Step 2, five-axis robot coordinate system RCS coordinate systems are established, select the model of Digit Control Machine Tool, typing geometry data and blade
Process code, by the numerical control program of technics institution region of interest, cutter serial number is not born the same name, and preserves simultaneously calculation and programming file(*
.tec);
Step 3, the programming file for preserving and calculating in step 2 is read in(*.tec), obtain product code, operation number and cutter
Filename;
Step 4, the tool file automatically generated in step 2 is read in(*.tol), all cutter data messages are obtained, such as order
Number, cutter name, length, sword length, diameter, angular radius, taper etc., as array of data 1;
Step 5, the master data message file automatically generated in step 2 is read in, when obtaining the processing of total process time, i.e. process
Between, it can be used to arrange and adjust the production schedule;
Step 6, the numerical control master program file automatically generated in step 2 is read in(*mai.nc), obtain lathe model;Lathe model
Difference, the data format in numerical control main program is different, by lathe type classification, is digitally controlled the Data Filename of subprogram;System
Count the total num of control subprogram;
Step 7, the data file of the every step number control subprogram obtained in step 6 is read in, cutter data message is obtained and owns
Process data information, such as processing content, process time, cutting parameter and A, B axle angle, are put into array of data 2;
Step 8, the content of the array of data 2 in step 7 is inserted in program cutter parameters inventory sky table, obtains program cutter ginseng
Number tablet menu, as shown in Figure 3;
Step 9, array of data 1 is made comparisons with the cutter data message of array of data 2, by what is used in nc program
Cutter data information content is inserted in the cutter inventory sky table in step 1, and cutter name is not born the same name, and obtains cutter tablet menu, such as Fig. 2
It is shown.
Claims (2)
- A kind of 1. method of the acquisition cutter inventory based on RCS, it is characterised in that:It comprises the following steps:Step 1, cutter inventory sky table is established;Step 2, five-axis robot coordinate system RCS coordinate systems are established, select the model of Digit Control Machine Tool, typing geometry data and blade Process code, by the numerical control program of technics institution region of interest, cutter serial number is not born the same name, and preserves simultaneously calculation and programming file;Step 3, the programming file for preserving and calculating in step 2 is read in, obtains tool file name;Step 4, the tool file automatically generated in step 2 is read in, all cutter data messages are obtained, as array of data 1;Step 5, the master data message file automatically generated in step 2 is read in, obtains total process time;Step 6, the numerical control master program file automatically generated in step 2 is read in, obtains the number of lathe model and numerical control subprogram According to filename, and count the sum of the numerical control subprogram;Step 7, the data file for often walking the numerical control subprogram obtained in step 6 is read in, obtains all process data information With cutter data message, as array of data 2;Step 8, the array of data 1 is made comparisons with the cutter data message of the array of data 2, by numerically controlled machining programme In sequence using to cutter data information content insert in the cutter inventory sky table in step 1, cutter name is not born the same name, obtain Cutter tablet menu.
- A kind of 2. method of acquisition cutter inventory based on RCS according to claim 1, it is characterised in that:In step 1 Program cutter parameters inventory sky table is established, and the content of the array of data 2 in step 7 is inserted into described program cutter parameters In inventory sky table, program cutter parameters tablet menu is obtained.
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CN201710947212.4A CN107544436B (en) | 2017-10-12 | 2017-10-12 | RCS-based method for acquiring cutter list |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1991645A (en) * | 2005-12-27 | 2007-07-04 | 鸿富锦精密工业(深圳)有限公司 | Metal plate punching computer auxiliary manufacturing system and method |
CN101770222A (en) * | 2010-03-09 | 2010-07-07 | 江南大学 | Method for online managing cutting tool of numerically controlled lathe |
CN104463528A (en) * | 2014-11-26 | 2015-03-25 | 上海交通大学 | Cutter distribution system |
-
2017
- 2017-10-12 CN CN201710947212.4A patent/CN107544436B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1991645A (en) * | 2005-12-27 | 2007-07-04 | 鸿富锦精密工业(深圳)有限公司 | Metal plate punching computer auxiliary manufacturing system and method |
CN101770222A (en) * | 2010-03-09 | 2010-07-07 | 江南大学 | Method for online managing cutting tool of numerically controlled lathe |
CN104463528A (en) * | 2014-11-26 | 2015-03-25 | 上海交通大学 | Cutter distribution system |
Non-Patent Citations (1)
Title |
---|
田先亮: "基于C_Hooks的MasterCAM"刀具清单"功能开发", 《机电工程技术》 * |
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