CN107542499B

CN107542499B - Fan casing

Info

Publication number: CN107542499B
Application number: CN201710924288.5A
Authority: CN
Inventors: 项洁琼; 王继业; 苏里; 王坤; 赵旭辉
Original assignee: AECC Shenyang Engine Research Institute
Current assignee: AECC Shenyang Engine Research Institute
Priority date: 2017-09-30
Filing date: 2017-09-30
Publication date: 2019-12-20
Anticipated expiration: 2037-09-30
Also published as: CN107542499A

Abstract

The invention relates to the technical field of aero-engines, and particularly provides a fan casing, wherein a processing scheme for welding the casing and each stator blade is adjusted to a scheme that an entire-ring stator blade with a second outer ring is inserted into a first outer ring, welding and heat treatment processes are omitted, the problems of insufficient axial length of a wear-resistant coating, large-edge-plate small casing allowance and the like caused by casing deformation, stator blade body dislocation and small rotor stator axial gap are solved, and the anti-vibration capability of the casing is enhanced.

Description

Fan casing

Technical Field

The invention relates to the technical field of aero-engines, in particular to a fan casing.

Background

At present, the whole-ring casing generally adopts a welding type: the thin-wall casing is milled with a special-shaped hole, the special-shaped hole is matched with the upper edge plate of the stator in a small clearance way and then welded by electron beam welding, and the structure is simplified.

The traditional welding type fan casing has the following defects:

1. because the upper edge plate of each stator blade is welded respectively, the number of welding seams is large, and the upper edge plate of the stator is easy to have the conditions of welding impermeability or overlarge stress and is easy to generate cracks;

2. after the stator blades are welded and subjected to heat treatment, the actual angular and axial positions of the blade bodies deviate from the theoretical positions, the overall shrinkage of a casing deviates from flow path data, the pneumatic stability is influenced, and the deviation positions have no statistical law;

3. when the axial distance between the stator blade and the rotor blade of the next stage is small, because the flange edge at the back of the casing is beyond the welding stress area of the upper edge plate, the axial length of the wear-resistant coating above the rotor blade of the next stage is not enough reserved, the risk that the tip of the rotor blade is ground to the base body of the casing of the fan exists, and if the axial length of the wear-resistant coating is ensured, cracks are easily initiated at the flange edge within the dangerous distance of the welding line of the upper edge plate;

4. when the thickness of the stator blade is large and the blade shape change of the blade is large, a large stator upper edge plate is needed, so that the situations that the circumferential allowance is small and the strength reserve is insufficient after the special-shaped hole is milled on the casing can be caused;

5. due to maintenance needs, a maintenance seat needs to be added in an axial area where the stator blade is located, when a welding scheme is adopted, the distance between a welding seam of the maintenance seat and the welding seam of the upper edge plate is short, even the welding seam is crossed, cracks are prone to being generated, and the outer surface of the casing needs to be milled by adopting an assembly scheme, so that the batch production speed is influenced.

Disclosure of Invention

To overcome at least one of the above-mentioned drawbacks of the prior art, the present invention provides a fan casing, comprising:

the first outer ring is provided with a first flange edge which is outward arranged at one end in the axial direction, a second flange edge which is outward arranged at the other end, a wear-resistant coating is arranged at one side, close to the first flange edge, of the inner wall of the first outer ring, the first outer ring is provided with a stop boss, the stop boss is positioned at one side, far away from the first flange edge in the axial direction, of the wear-resistant coating, and a through hole is formed in the first outer ring;

the second outer ring is obtained by machining and is in transition fit with the first outer ring, one end of the second outer ring is matched with the stop boss, and a through hole is formed in the second outer ring and corresponds to the through hole of the first outer ring;

the blade body is obtained by machining and is integrally formed with the second outer ring;

the maintenance seat is fixed on the outer side of the first outer ring through a fastening piece, the maintenance seat corresponds to the through hole of the first outer ring in position, and one end of the fastening piece sinks in the second outer ring.

The fan casing provided by the invention has the following beneficial effects:

1. the processing scheme of welding the casing and each stator blade is adjusted to be a scheme of inserting the whole-ring stator blade with the second outer ring into the first outer ring, the original machining, welding, forging and heat treatment processes are changed into pure machining, the number of welding lines is reduced to 0 from the number of blades, the welding stress of the casing is avoided, the rigidity of the casing is increased, the equipment requirement on a production plant is reduced, long periods caused by special process treatment and turnover such as welding and heat treatment are avoided, the whole processing time and the production cost are shortened, and the stator blade type is more in line with the design state;

2. the problems of insufficient axial length of a wear-resistant coating, large edge plate and small case allowance and the like caused by deformation of a case, dislocation of blade bodies of stator blades and small axial clearance of a rotor and a stator are solved, and the probability of pneumatic loss and collision and abrasion of a base body is reduced;

3. because a welding process is cancelled, the materials of the first outer ring and the second outer ring can be different, and the titanium alloy material can be partially or completely replaced by a composite material and an aluminum alloy material with special functions in consideration of the requirements of weight reduction, vibration reduction, stealth, noise reduction and the like;

4. compared with the traditional welding type casing, when special blades are needed, the structure scheme can ensure that the measurement scheme has higher measurement accuracy, less influence on a pneumatic flow field, lower modification cost and shorter modification period;

5. the scheme has strong adaptability to the maintenance seat and the test seat, and avoids the problems of processing period, welding stress and the like caused by the traditional adoption of boss milling or welding.

Drawings

The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining and illustrating the present invention and should not be construed as limiting the scope of the present invention.

FIG. 1 is an elevational, cross-sectional view of a fan casing according to an exemplary embodiment of the present invention;

fig. 2 is a front cross-sectional view of a service seat in an exemplary embodiment of the invention.

Reference numerals:

10 first outer ring

11 first flange edge

12 second flange edge

13 wear-resistant coating

14 stop boss

20 second outer ring

30 blade body

40 maintenance seat

50 fastener

Detailed Description

In order to make the implementation objects, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be described in more detail below with reference to the accompanying drawings in the embodiments of the present invention.

It should be noted that: in the drawings, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described are some embodiments of the present invention, not all embodiments, and features in embodiments and embodiments in the present application may be combined with each other without conflict. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings, which are used for convenience in describing the invention and for simplicity in description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the scope of the invention.

"exemplary" means "serving as an example, instance, or illustration" herein, and any illustration, embodiment, or steps described as "exemplary" herein should not be construed as a preferred or advantageous alternative.

In this document, "first", "second", and the like are used only for distinguishing one from another, and do not indicate their degree of importance, order, and the like.

As shown in fig. 1, the fan casing provided by the present invention includes a first outer ring 10, a second outer ring 20 obtained by machining, a blade body 30 obtained by machining, and a service seat 40.

One axial end of the first outer ring 10 is provided with an outward first flange edge 11, the other axial end of the first outer ring 10 is provided with an outward second flange edge 12, one side of the inner wall of the first outer ring 10, which is close to the first flange edge 11, is provided with a wear-resistant coating 13, the first outer ring 10 is provided with a stop boss 14, the stop boss 14 is positioned on one side, which is far away from the first flange edge 11, of the wear-resistant coating 13, and the first outer ring 10 is provided with a through hole.

The second outer ring 20 is in transition fit with the first outer ring 10, one end of the second outer ring 20 is matched with the stop boss 14, and the second outer ring 20 is provided with a through hole which corresponds to the through hole of the first outer ring 10.

The blade airfoil 30 is formed integrally with the second outer ring 20, and when assembled, the second outer ring 20 is pushed in from the side of the second flange 12 and is in transition fit with the first outer ring 10.

As shown in fig. 2, the maintenance seat 40 is fixed outside the first outer ring 10 by a fastener 50, and may be used for casing maintenance, dynamic stress measurement, or total pressure measurement of total temperature in the flow channel, the position of the maintenance seat 40 corresponds to the through hole of the first outer ring 10, one end of the fastener 50 sinks into the second outer ring 20, the fastener 50 is exemplified by a bolt, and after assembly, the bolt head should not protrude out of the flow channel surface, so as to avoid the existence of a threaded hole and influence on the flow field in the flow channel surface. It will be appreciated that the service seat 40 may be provided in plurality, i.e. the through-holes of the first outer ring 10 and the through-holes of the second outer ring 20 are also provided in plurality. When dynamic stress measurement or total pressure measurement of total temperature in the flow channel is needed, the second outer ring 20 can be subjected to complementary processing and cutting at the angle needing to be measured, a single blade with a special function is added at the corresponding position, positioning is carried out through a bolt in a radial countersunk head form, and the cut blade is reassembled after the test is finished.

The above description is only for the specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims

1. Fan receiver, its characterized in that includes:

the outer ring structure comprises a first outer ring (10), wherein one axial end of the first outer ring (10) is provided with an outward first flange edge (11), the other axial end of the first outer ring is provided with an outward second flange edge (12), one side, close to the first flange edge (11), of the inner wall of the first outer ring (10) is provided with a wear-resistant coating (13), the first outer ring (10) is provided with a stop boss (14), the stop boss (14) is located on one side, far away from the first flange edge (11) in the axial direction, of the wear-resistant coating (13), and a through hole is formed in the first outer ring (10);

the second outer ring (20) is obtained through machining and is in transition fit with the first outer ring (10), one end of the second outer ring (20) is matched with the stop boss (14), and a through hole is formed in the second outer ring (20) and corresponds to the through hole of the first outer ring (10);

the blade body (30) obtained by machining is integrally formed with the second outer ring (20), and during assembly, the second outer ring (20) is pushed in from the side where the second flange edge (12) is located and is in transition fit with the first outer ring (10);

the maintenance seat (40) is fixed on the outer side of the first outer ring (10) through a fastener (50), the maintenance seat (40) corresponds to the through hole of the first outer ring (10), and one end of the fastener (50) sinks in the second outer ring (20).