CN107538205B - A kind of carrier roller of belt conveyer more changing device - Google Patents
A kind of carrier roller of belt conveyer more changing device Download PDFInfo
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- CN107538205B CN107538205B CN201710568576.1A CN201710568576A CN107538205B CN 107538205 B CN107538205 B CN 107538205B CN 201710568576 A CN201710568576 A CN 201710568576A CN 107538205 B CN107538205 B CN 107538205B
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- pedestal
- carrier roller
- belt conveyer
- changing device
- telescopic arm
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Abstract
A kind of carrier roller of belt conveyer more changing device, including the first balladeur train, first connecting plate, second balladeur train, second connecting plate, entrust pedestal, entrust pedestal, first telescopic arm, second telescopic arm, pedestal, pedestal turntable, large arm, forearm, hand grip rotary table, handgrip, slideway is set above first balladeur train, first balladeur train is fixed on the maintenance walking mechanism A for the side-to-side movement for realizing carrier roller of belt conveyer more changing device, first connecting plate is made of steel plate, it is fixed on the second connecting plate, slideway is arranged in second connection back, second connecting plate is connect with the first balladeur train, second balladeur train is fixed on the first connecting plate for realizing the up and down motion of crawl function, pedestal of entrusting for the carrying of carrier roller of belt conveyer more changing device is fixed on the second connecting plate.Safe and reliable, the practical replacing device for carrier roller of the invention, realizes carrier roller of belt conveyer replacement automation, and maintenance process can recycle progress, be applied in bulk material handling equipment technical field.
Description
Technical field
The present invention is to be related to one of bulk material handling equipment technical field carrier roller of belt conveyer more changing device.
Background technique
Currently, especially long belt conveyor, carrying roller are its damages in the current check and maintenance of belt conveyor
Bad main component, it is distributed along conveyer overall length, and weight accounts for about the 30% of main screw lift, and price accounts for about the 20%-30% of complete machine.
And when carrying roller is damaged, service personnel needs first to unclamp tension device, and conveyer belt before and after the carrying roller safeguarded will be needed to hold
The material of load is cleared up, and is then looked for two suspension centres or is carried a shelf, is sling conveyer belt with electric block cooperation chain, people
Work completes the replacement to damage carrying roller, this large labor intensity for service personnel, working efficiency is low, and the complexity at scene
Environment also will security presence hidden danger to service personnel.In existing replacing device for carrier roller, Shortcomings: first is that manual handling is more
Large labor intensity is changed, the operating time is long, influences the operational efficiency of complete machine；Second is that site environment is severe, caused to artificial replacement
Difficulty, safety are poor；Third is that employment is more, working efficiency is low.To sum up deficiency existing for traditional replacing device for carrier roller, so that at present
Artificial substitute mode seriously affects the operational efficiency of complete machine.Therefore, a kind of carrier roller of belt conveyer more changing device one is developed
It is directly new issue anxious to be resolved.
Summary of the invention
The purpose of the present invention is to provide a kind of carrier roller of belt conveyer more changing device, the invention is safe and reliable, practicability
Strong replacing device for carrier roller realizes carrier roller of belt conveyer replacement automation.
The object of the present invention is achieved like this: a kind of carrier roller of belt conveyer more changing device, including the first balladeur train, first
Connecting plate, the second connecting plate, entrusts pedestal, entrusts pedestal, the first telescopic arm, the second telescopic arm, pedestal, pedestal the second balladeur train
Turntable, large arm, forearm, hand grip rotary table, handgrip, first balladeur train are made of steel plate, and slideway is arranged above the first balladeur train, the
One balladeur train is fixed on the maintenance walking mechanism A for the side-to-side movement for realizing carrier roller of belt conveyer more changing device, and described first
Connecting plate is made of steel plate, is fixed on the second connecting plate, and slideway is arranged in the second connection back, and the second connecting plate and first are slided
Frame connection, the second balladeur train are fixed on the first connecting plate for realizing the up and down motion of crawl function, more for carrier roller of belt conveyer
The pedestal of entrusting of changing device carrying is fixed on the second connecting plate, and the pedestal of entrusting with upper and lower Telescopic is fixed on and entrusts base
On seat, the first telescopic arm, which is hinged on, to be entrusted on pedestal, and the second telescopic arm, which is hinged on, to be entrusted on pedestal, plays carrier roller of belt conveyer
The pedestal of more changing device carrying effect is mounted on the second balladeur train, and pedestal turntable is connected on the shaft coupling of pedestal, large arm connection
On the shaft coupling of pedestal, by being hinged in large arm, hand grip rotary table is connect forearm with handgrip；
A kind of working principle of carrier roller of belt conveyer more changing device is a kind of belt conveyor support
Roller more changing device is mounted on moving trolley under(-)chassis, carries out carrier roller replacing function in the position that carrying roller damage occurs；It holds in the palm first
Band pedestal is extended to setting position, is entrusted pedestal and is inwardly rotated around entrusting pedestal, and the first telescopic arm and the second telescopic arm are to center
Elongation, is inserted in the two sides adhesive tape B or more, entrusts pedestal and the second telescopic arm is driven to hold up adhesive tape B to recycling contracting.Subsequent manipulator is stretched
Enter to carrying roller and damage position, damage carrying roller C is picked up, carrying roller recovery bin is put into, then grabs new carrying roller D and installed, most
The first telescopic arm and the second telescopic arm are withdrawn afterwards, and adhesive tape B is put down, and complete the carrier roller replacing of carrier roller of belt conveyer more changing device
Function, this maintenance process circulation carry out, and power resources are all from electricity generation system in addition to failure inspection device；Carrier roller of belt conveyer
Safe and reliable, the practical replacing device for carrier roller of more changing device realizes carrier roller of belt conveyer replacement automation, realizes glue
The automatic exchange of band automatically lifted with carrying roller realizes automatically lifting for adhesive tape, navigates to carrying roller damage position, device
First telescopic arm of middle two sides, which stretches out, is used as supporting point, and subsequent second telescopic arm reaches adhesive tape lower end and holds up adhesive tape, completes support
After roller replacement, the first telescopic arm and the second telescopic arm are withdrawn, and adhesive tape is put down；Realize carrying roller automatic exchange, be specially
Manipulator first reaches the position of damage carrying roller, is drawn off being put into collecting box, then grabs new carrying roller and replaced, and completes belt
The carrier roller replacing process of conveyer carrying roller more changing device；First telescopic arm is entrusted on pedestal by being hinged on, and realizes 360 degree of fortune
Dynamic, the second telescopic arm is entrusted on pedestal by being hinged on, and realizes 360 degree of movements；Pedestal is mounted on the second balladeur train, plays belt
The carrying of conveyer carrying roller more changing device acts on, while powering to carrier roller of belt conveyer more changing device；Pedestal turntable is connected to
On the shaft coupling of pedestal, carrier roller of belt conveyer more changing device is driven to realize 360 degree of rotary motions；Large arm is connected to the connection of pedestal
On axis device, forearm and handgrip is driven to realize 360 degree of rotary motions, forearm realizes plane by being hinged in large arm, around articulated joint
360 degree of rotary motions, hand grip rotary table drive handgrip to realize planar 360 degree rotary motion.
The structure and working principle of the invention for being characterized by it.
A kind of full section face development machine cutter head of variable cutting diameter compared with prior art, has safe and reliable, real
With the strong replacing device for carrier roller of property, carrier roller of belt conveyer replacement automation is realized, maintenance process can recycle progress, remove failure
The advantages that outer power resources of inspection device are all from electricity generation system, will be widely used in bulk material handling equipment technical field
In.
Detailed description of the invention
The following describes the present invention in detail with reference to the accompanying drawings and embodiments.
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is perspective view of the invention.
Fig. 4 is working state schematic representation of the invention.
Specific embodiment
Referring to attached drawing, a kind of carrier roller of belt conveyer more changing device, including the first balladeur train 1, the first connecting plate 2, second are sliding
Frame 3, the second connecting plate 4, entrust pedestal 5, entrust pedestal 6, the first telescopic arm 7, the second telescopic arm 8, pedestal 9, pedestal turntable 10,
Large arm 11, forearm 12, hand grip rotary table 13, handgrip 14, first balladeur train 1 are made of steel plate, and the first setting above of balladeur train 1 is slided
Road, the first balladeur train 1 is fixed on the maintenance walking mechanism A for the side-to-side movement for realizing carrier roller of belt conveyer more changing device, described
The first connecting plate 2 be made of steel plate, be fixed on the second connecting plate 4,4 back side of the second connecting plate be arranged slideway, second connection
Plate 4 is connect with the first balladeur train 1, and the second balladeur train 3 is fixed on the first connecting plate 2 for realizing the up and down motion of crawl function, is used for band
The pedestal 5 of entrusting of formula conveyer carrying roller more changing device carrying is fixed on the second connecting plate 4, entrusting with upper and lower Telescopic
Pedestal 6, which is fixed on, to be entrusted on pedestal 5, and the first telescopic arm 7, which is hinged on, to be entrusted on pedestal 6, and the second telescopic arm 8, which is hinged on, entrusts pedestal
On 6, the pedestal 9 for playing the role of carrier roller of belt conveyer more changing device carrying is mounted on the second balladeur train 3, and pedestal turntable 10 connects
On the shaft coupling of pedestal 9, large arm 11 is connected on the shaft coupling of pedestal 9, and by being hinged in large arm 11, handgrip turns forearm 12
Disk 13 is connect with handgrip 14.
A kind of working principle of carrier roller of belt conveyer more changing device is a kind of belt conveyor support
Roller more changing device is mounted on moving trolley under(-)chassis, carries out carrier roller replacing function in the position that carrying roller damage occurs；It holds in the palm first
The band elongation of pedestal 6 is entrusted pedestal 6 and is inwardly rotated around entrusting pedestal 5 to setting position, the first telescopic arm 7 and the second telescopic arm 8 to
Central elongate is inserted in the two sides adhesive tape B or more, entrusts pedestal 6 and the second telescopic arm 8 is driven to hold up adhesive tape B to recycling contracting.Subsequent machine
Tool hand extend into carrying roller damage position, and damage carrying roller C is picked up, carrying roller recovery bin is put into, then grabs new carrying roller D and pacified
Dress, last first telescopic arm 7 and the second telescopic arm 8 are withdrawn, and adhesive tape B is put down, and complete carrier roller of belt conveyer more changing device
Carrier roller replacing function, this maintenance process circulation carry out, and power resources are all from electricity generation system in addition to failure inspection device；Belt is defeated
Safe and reliable, the practical replacing device for carrier roller of machine replacing device for carrier roller is sent, realizes that carrier roller of belt conveyer replacement is automatic
Change, realize the automatic exchange of adhesive tape automatically lifted with carrying roller, realize automatically lifting for adhesive tape, navigates to carrying roller damage
Position, the first telescopic arm 7 of two sides, which stretches out, in device is used as supporting point, and subsequent second telescopic arm 8 reaches adhesive tape lower end for adhesive tape
It holds up, after completing carrier roller replacing, the first telescopic arm 7 and the second telescopic arm 8 are withdrawn, and adhesive tape is put down；Realize the automation of carrying roller
Replacement is specially the position that manipulator first reaches damage carrying roller, is drawn off being put into collecting box, then grabs new carrying roller and carries out
The carrier roller replacing process of carrier roller of belt conveyer more changing device is completed in replacement；First telescopic arm 7 entrusts pedestal 6 by being hinged on
On, realize 360 degree of movements, the second telescopic arm 8 is entrusted on pedestal 6 by being hinged on, and realizes 360 degree of movements；Pedestal 9 is mounted on
On two balladeur trains 3, play the role of the carrying of carrier roller of belt conveyer more changing device, while supplying to carrier roller of belt conveyer more changing device
Electricity；Pedestal turntable 10 is connected on the shaft coupling of pedestal 9, and carrier roller of belt conveyer more changing device is driven to realize 360 degree of revolution fortune
It is dynamic；Large arm 11 is connected on the shaft coupling of pedestal 9, and forearm 12 and handgrip 14 is driven to realize that 360 degree of rotary motions, forearm 12 pass through
It is hinged in large arm 11, realizes planar 360 degree rotary motion around articulated joint, hand grip rotary table 13 drives handgrip 14 to realize plane 360
Spend rotary motion.
Claims (2)
1. a kind of carrier roller of belt conveyer more changing device, including the first balladeur train, the first connecting plate, the second balladeur train, the second connecting plate,
Pedestal is entrusted, pedestal is entrusted, the first telescopic arm, the second telescopic arm, pedestal, pedestal turntable, large arm, forearm, hand grip rotary table, grabs
Hand, it is characterised in that: first balladeur train is made of steel plate, and slideway is arranged above the first balladeur train, and the first balladeur train is fixed on reality
On the maintenance walking mechanism A of the side-to-side movement of existing carrier roller of belt conveyer more changing device, first connecting plate is by steel plate group
At being fixed on the second connecting plate, slideway is arranged in the second connection back, and the second connecting plate connect with the first balladeur train, the second cunning
Frame is fixed on the first connecting plate for realizing the up and down motion of crawl function, the support for the carrying of carrier roller of belt conveyer more changing device
Band pedestal is fixed on the second connecting plate, and the pedestal of entrusting with upper and lower Telescopic is fixed on and entrusts on pedestal, and first is flexible
Arm, which is hinged on, to be entrusted on pedestal, and the second telescopic arm, which is hinged on, to be entrusted on pedestal, plays the carrying of carrier roller of belt conveyer more changing device
The pedestal of effect is mounted on the second balladeur train, and pedestal turntable is connected on the shaft coupling of pedestal, and large arm is connected to the shaft coupling of pedestal
On device, forearm is hinged in large arm, and hand grip rotary table is connect with handgrip.
2. a kind of carrier roller of belt conveyer more changing device according to claim 1, it is characterised in that: a kind of belt
The working principle of conveyer carrying roller more changing device is that a kind of carrier roller of belt conveyer more changing device is mounted on moving trolley bottom
On portion's frame, carrier roller replacing function is carried out in the position that carrying roller damage occurs；Pedestal is entrusted first to extend to setting position, is entrusted
Pedestal is inwardly rotated around entrusting pedestal, and the first telescopic arm and the second telescopic arm are inserted in the two sides adhesive tape B or more to central elongate, support
Band pedestal drives the second telescopic arm to hold up adhesive tape B to recycling contracting；Subsequent manipulator extend into carrying roller damage position, and damage is held in the palm
Roller C is picked up, and is put into carrying roller recovery bin, is then grabbed new carrying roller D and is installed, and last first telescopic arm and the second telescopic arm are received
It returns, adhesive tape B is put down, complete the carrier roller replacing function of carrier roller of belt conveyer more changing device, this maintenance process circulation is carried out, removed
The outer power resources of failure inspection device are all from electricity generation system；Safe and reliable, the practicability of carrier roller of belt conveyer more changing device
Strong replacing device for carrier roller realizes carrier roller of belt conveyer replacement automation, realize adhesive tape automatically lift with carrying roller from
Automatically lifting for adhesive tape is realized in dynamicization replacement, navigates to carrying roller damage position, and the first telescopic arm of two sides, which stretches out, in device makees
For supporting point, subsequent second telescopic arm reaches adhesive tape lower end and holds up adhesive tape, after completing carrier roller replacing, the first telescopic arm and second
Telescopic arm is withdrawn, and adhesive tape is put down；The automatic exchange for realizing carrying roller is specially the position that manipulator first reaches damage carrying roller
It sets, is drawn off being put into collecting box, then grab new carrying roller and replaced, complete the carrying roller of carrier roller of belt conveyer more changing device
Replacement process；First telescopic arm is entrusted on pedestal by being hinged on, and realizes 360 degree of movements, the second telescopic arm is by being hinged on support
On band pedestal, 360 degree of movements are realized；Pedestal is mounted on the second balladeur train, plays the carrying of carrier roller of belt conveyer more changing device
Effect, while powering to carrier roller of belt conveyer more changing device；Pedestal turntable is connected on the shaft coupling of pedestal, drives belt defeated
Machine replacing device for carrier roller is sent to realize 360 degree of rotary motions；Large arm is connected on the shaft coupling of pedestal, and forearm and handgrip is driven to realize
360 degree of rotary motions, forearm realize planar 360 degree rotary motion by being hinged in large arm, around articulated joint, and hand grip rotary table drives
Handgrip realizes planar 360 degree rotary motion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710568576.1A CN107538205B (en) | 2017-07-13 | 2017-07-13 | A kind of carrier roller of belt conveyer more changing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710568576.1A CN107538205B (en) | 2017-07-13 | 2017-07-13 | A kind of carrier roller of belt conveyer more changing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107538205A CN107538205A (en) | 2018-01-05 |
| CN107538205B true CN107538205B (en) | 2019-03-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710568576.1A Active CN107538205B (en) | 2017-07-13 | 2017-07-13 | A kind of carrier roller of belt conveyer more changing device |
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| Country | Link |
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| CN (1) | CN107538205B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111331611A (en) * | 2020-02-25 | 2020-06-26 | 四川省自贡运输机械集团股份有限公司 | Intelligent maintenance robot based on continuous conveying equipment |
| CN112975831B (en) * | 2021-04-16 | 2022-05-17 | 辽宁工程技术大学 | Carrier roller replacing vehicle for belt conveyor in operation |
| CN117858838A (en) * | 2021-07-02 | 2024-04-09 | 输送动力股份有限公司 | Idler wheel replacement system of conveyor |
| CN114275485A (en) * | 2022-02-16 | 2022-04-05 | 福建龙净环保智能输送工程有限公司 | Tubular belt conveyor |
| CN115229467B (en) * | 2022-08-08 | 2023-05-05 | 焦作科瑞森重装股份有限公司 | Inspection maintenance vehicle for long-distance belt conveyor |
| CN115401438B (en) * | 2022-09-23 | 2024-02-13 | 宋小俊 | Belt conveyor idler changing device |
| CN116022505B (en) * | 2023-03-16 | 2023-11-24 | 太原科技大学 | Conveying belt lifting mechanism of circular pipe belt conveyor and online operation and maintenance robot |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3705455A (en) * | 1971-01-28 | 1972-12-12 | John R Lovett | Replaceable roller surface for conveyor and application techniques therefor |
| JPH07251910A (en) * | 1994-03-11 | 1995-10-03 | Ishikawajima Harima Heavy Ind Co Ltd | Belt conveyor device |
| CN201824111U (en) * | 2010-10-11 | 2011-05-11 | 铜陵天奇蓝天机械设备有限公司 | Device for replacing carrier roller of belt conveyor |
| CN103204355A (en) * | 2013-03-20 | 2013-07-17 | 宁夏天地西北煤机有限公司 | Quick changing device for carrier roller of conveyor |
| CN205952927U (en) * | 2016-07-06 | 2017-02-15 | 阳泉煤业集团华越机械有限公司 | Device is changed to belt conveyor bearing roller |
-
2017
- 2017-07-13 CN CN201710568576.1A patent/CN107538205B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3705455A (en) * | 1971-01-28 | 1972-12-12 | John R Lovett | Replaceable roller surface for conveyor and application techniques therefor |
| JPH07251910A (en) * | 1994-03-11 | 1995-10-03 | Ishikawajima Harima Heavy Ind Co Ltd | Belt conveyor device |
| CN201824111U (en) * | 2010-10-11 | 2011-05-11 | 铜陵天奇蓝天机械设备有限公司 | Device for replacing carrier roller of belt conveyor |
| CN103204355A (en) * | 2013-03-20 | 2013-07-17 | 宁夏天地西北煤机有限公司 | Quick changing device for carrier roller of conveyor |
| CN205952927U (en) * | 2016-07-06 | 2017-02-15 | 阳泉煤业集团华越机械有限公司 | Device is changed to belt conveyor bearing roller |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107538205A (en) | 2018-01-05 |
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