CN107537856B - A kind of production technology of high strength flat-bulb steel - Google Patents

A kind of production technology of high strength flat-bulb steel Download PDF

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Publication number
CN107537856B
CN107537856B CN201711047709.7A CN201711047709A CN107537856B CN 107537856 B CN107537856 B CN 107537856B CN 201711047709 A CN201711047709 A CN 201711047709A CN 107537856 B CN107537856 B CN 107537856B
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flat
bulb steel
rolling
frame
production technology
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CN107537856A (en
Inventor
王福良
魏振洲
薛跃华
李振华
李现富
焦峰
刘春颖
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Rizhao Steel Holding Group Co Ltd
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Rizhao Steel Holding Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/08Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
    • B21B1/12Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel in a continuous process, i.e. without reversing stands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B43/00Cooling beds, whether stationary or moving; Means specially associated with cooling beds, e.g. for braking work or for transferring it to or from the bed

Abstract

The invention discloses a kind of production technologies of high strength flat-bulb steel, belong to metal rolled field, and production craft step includes: (1) BD1 rolling;(2) BD2 is rolled;(3) DRDF is rolled;(4) initial material is cooling;(5) initial material cooled down carries out subdivision, aligning.Have steel embryo, roll versatility good compared with prior art;Big, the high-quality feature of finished product specification limit.

Description

A kind of production technology of high strength flat-bulb steel
Technical field
The present invention is a kind of application for a patent for invention " production technology of flat-bulb steel " (application number: point 2015109033823) Case application is related to a kind of steel manufacturing process, especially a kind of rolling mill practice suitable for flat-bulb steel.
Background technique
Flat-bulb steel is one kind of special sections, is mainly used for shipbuilding and bridging, but at full speed with shipbuilding industry in recent years Development, it is most important one kind in shipbuilding section that flat-bulb steel, which is increasingly becoming the special title of Flat-bulb Steel for Ship Use, mainly as adding for the deck of boat Strengthening tendons use, and are equivalent to " rib cage " of people.Flat-bulb steel is made of flat web and spherical bulb, is asymmetric fashioned iron, List branch rolling is commonly used under the prior art, i.e., according to mill load and lengthening coefficient, is directly depressed.Its specific production technology Step is steel billet → heating → one-strand roller → aligning.Due to single branch operation of rolling deform it is asymmetric, web and bulb ratio compared with Greatly, bending is easily caused after cold bed is cooling, to influence whether product quality.And prior art pair rolling causes to width side To unrestricted spread is carried out, rolled piece extends greatly, spreads small.
It is a kind of right application No. is being disclosed in the patent of invention of 200610134469.X " a kind of production technology of flat-bulb steel " The production technology for claiming rolling, the steps include: steel billet → heating → symmetry rolling → straightening processing → subdivision, each passage pass of milling train It is made of two symmetry equivalent flat-bulb steel passes.Deformation in the single branch operation of rolling of the process improving is asymmetric, but still deposits In following defect: 1. needing the special passes such as special grooving of roll and finished hole, leader pass, cannot use normal Steel embryo, roll are advised, causes special computer for special use, deficiency in economic performance, and it is of single specification;2. technical requirements are disposably pressed into, by milling train Mill load and lengthening coefficient limitation, so that the rolled piece of big specification can not be produced, still need to single branch for the flat-bulb steel of super large-scale Rolling;3. two flat-bulb steel intermediate connections thickness of symmetry rolling are larger, difficulty, therefore the case are brought to next procedure subdivision What is used earnestly divides, and earnestly divides and have an impact for cross-section structure, and product end quality is defective;4. flat for the ball of every kind of specification Steel needs a kind of steel billet of individually designed specification, and it is public to can not achieve blank.
Summary of the invention
Technical assignment of the invention is to provide a kind of production work of high strength flat-bulb steel for the above the deficiencies in the prior art Skill can produce the flat-bulb steel of the high quality of big specification.
The present invention the technical solution to solve the technical problem is that: a kind of production technology of high strength flat-bulb steel, feature exist In production craft step includes:
(1) first blooming mill rolls: spreading rectangular bloom for flat blank through first blooming mill;It spreads process are as follows: Twice groove is extruded first on rectangular bloom, then the boss between twice groove is flattened;
(2) second frame blooming mills rolling: through the second frame blooming mill by the resulting flat blank of first blooming mill in step (1) Symmetrical material type is rolled into, the material type includes the end of both ends thickness and the plate portion of intermediate thin;Waveform is presented in plate portion;BD2 rolls " waveform " material type temperature is to immerse in hardening media material type between 940 DEG C~1010 DEG C and be cooled to 360 DEG C~410 by force after system DEG C, and with the temperature 30 minutes, 680 DEG C~700 DEG C are then heated to, keeps the temperature 30 minutes, enters two frame tandems later Two-roller mill rolls (DRDF) process, two frame tandem two-roller mills rolling (DRDF) temperature be not higher than 900 DEG C;
(3) two frame tandem two-roller mills rolling: by two frame tandem two-roller mills that the second frame blooming mill is resulting Material type rolls into initial material, and the initial material includes the flat-bulb steel that two symmetrical webs are connected, the symmetrical flat-bulb steel abdomen of two of them There is a recess in plate junction, and recess thickness is less than the thickness at flat-bulb steel web, and angle is small on two symmetrical flat-bulb steel webs In 180 °;
(4) initial material enters cold bed strong wind cooling;
(5) initial material cooled down carries out subdivision, aligning.
Above-mentioned first blooming mill rolling includes 7 passages: the 1st passage extrudes two in rectangular bloom upper and lower surface respectively Road groove;2nd passage flattens the boss between the twice groove;3rd passage, by the twice groove two sides Boss flattens;4th passage extrudes one of groove in the centre of rectangular bloom upper and lower surface respectively;5th passage, by the groove The pressure of two sides boss;6th passage, is rotated by 90 °, and carries out edging;7th passage, is rotated by 90 °, and spreads again.
The waveform that above-mentioned plate portion is presented is discontinuous sine curve, is made of four wave crests and three troughs: described Four wave crests include two big wave crest and two small wave crests, described two big wave crest is located at plate portion midpoint two sides, and two are greatly Small trough is formed between wave crest, the lowest point of the small trough is plate portion midpoint;Two small echo peaks are located at end and plate portion Joint is big trough between the ipsilateral small wave crest and big wave crest.
The initial material of above-mentioned two frame tandem two-roller mills rolling, two flat-bulb steel web junctions are with a thickness of 3mm, every side Flat-bulb steel web and horizontal line angle are 3 °.
In above-mentioned steps (5), subdivision aligning is carried out using aligning Unit erriger.
Above-mentioned aligning Unit erriger includes straightener and the disc type cutting equipment in front of it.
Compared with prior art, the present invention have it is following prominent the utility model has the advantages that
1, steel embryo, roll versatility are good;
2, same equipment can produce the flat-bulb steel of bigger specification;
3, subdivision is easy, the preferable surface quality of split surface, and realizes that on-line continuous is turned into industry, high-efficient;
4, absolute spread is than that can have more 30% using conventional spreading;
5, flat-bulb steel has good elasticity.
Detailed description of the invention
Fig. 1 is the BD1 operation of rolling schematic diagram of the embodiment of the present invention 1.
Fig. 2 is the embodiment of the present invention 1 through BD2, DRDFOperation of rolling schematic diagram.
Fig. 3 is that BD2 rolling gained of the present invention expects template portion schematic cross-section.
Fig. 4 is the cold bed mill construction schematic diagram that the embodiment of the present invention 2 uses.
Specific embodiment
The present invention is further described with specific embodiment with reference to the accompanying drawings of the specification.
Embodiment 1, the present embodiment production technology are as follows: rectangular bloom → heating → BD1 rolling → BD2 rolling → DRDFRolling → Cold bed natural cooling → cold cut divides straightening processing.
Specific step is as follows:
(1) as shown in Figure 1, spreading rectangular bloom for flat blank through first blooming mill (BD1), process of spreading is first Twice groove is extruded on rectangular bloom, then the boss between twice groove is flattened.It is rolled by subregion, reduces rolled piece and extend, Increase is spreaded, and such absolute spread can make rectangle than that can have more 30% using conventional spreading, while lesser power can be used Base sufficiently spreads, and is suitble to spread the rectangular bloom of big specification.
BD1 rolling specifically includes 7 passages: the 1st passage, extrudes twice groove respectively in rectangular bloom upper and lower surface;2nd It is secondary, the boss between the twice groove is flattened;3rd passage flattens the boss of the twice groove two sides;4th Passage extrudes one of groove in the centre of rectangular bloom upper and lower surface respectively;5th passage depresses the groove two sides boss; 6th passage, is rotated by 90 °, and carries out edging;7th passage, is rotated by 90 °, and spreads again.Absolute spread is than using the wide of routine in this way Exhibition can have more 30%.
(2) as shown in 1~4 step of Fig. 2, the resulting flat blank of BD1 is rolled into symmetrical material through the second frame blooming mill (BD2) Type, material type both ends thickness, intermediate thin." bulb " of the end of both ends thickness to form flat-bulb steel, the plate portion of intermediate thin is to shape At " web " of flat-bulb steel." waveform " is presented in intermediate plate portion, as shown in figure 3, bilateral is presented with midpoint in the waveform Symmetrically.For the ease of narration, with the upper and lower for narration direction of Fig. 3, in prioritization scheme, " waveform " section is non- Continuous sine curve is made of four wave crests and three troughs: four wave crests include two big wave crest 2 and two small echos Peak 1, described two big wave crest 2 are located at plate portion midpoint two sides, form small trough 4, the small trough 4 between two big wave crest 2 The lowest point be plate portion midpoint;The small wave crest 1 of described two is located at end and plate portion joint, the ipsilateral small wave crest 1 and big It is big trough 3 between wave crest 2, it is poor using radian that the above curve waveform design sense is, so that in DRDFIn the operation of rolling everywhere It is equal to extend ratio, so as to guarantee that mechanical property is equal flat-bulb steel web everywhere.
(3) as shown in 5~8 steps of Fig. 2, two frame tandem two-roller mill (DRDF) " waveform " material type rolled into initial material, institute The initial material stated includes the flat-bulb steel that two symmetrical webs are connected, and two of them symmetrical flat-bulb steel web junction has one recessed It falls into, recess thickness is less than the thickness at flat-bulb steel web, and angle is less than 180 ° on two symmetrical flat-bulb steel webs.What it was recessed Being formed can be with are as follows: processed among the finished product lower roll groove of this milling train with the boss for being recessed and matching, pass through the boss Shut out the depressed section of junction, or any hole type design that can be completed its recess and be formed.Ball is flat in prioritization scheme With a thickness of 3mm, every side flat-bulb steel web and horizontal line angle are 3 ° for steel web junction.Enable flat-bulb steel by sunk structure It is easier to split, and guarantees split surface quality.
(4) initial material is through cold bed natural cooling.
(5) initial material cooled down carries out subdivision, aligning.The step is mechanical using subdivision, aligning respectively, can also be straight Tap into subdivision align Unit erriger, the aligning Unit erriger include straightener and its in front of disc type cutting equipment, Rolled piece opens the junction cutting of two flat-bulb steels during traveling, it can be achieved that the preferable surface quality of split surface, and real Present line continuous operations, it is high-efficient.
The technology of the present invention makes rectangular bloom local pressure by the way of first indentation slot again belling platform and waveform rolling, compared with Small pressure can be such that rectangular bloom sufficiently spreads, i.e., the bigger rectangular bloom of specification can be spreaded under same pressure;Using " wave The rolling mode of shape wave " make rectangular bloom before being fully deployed have lesser size, so as to so that certain specification blooming mill Larger sized flat-bulb steel is produced, to realize the flat-bulb steel that can produce big specification under conditions of being changed without machine. It is poor using radian that described " waveform " section takes discontinuous sine curve curve waveform design sense to be, so that in DRDF It is equal to extend ratio in the operation of rolling everywhere, so as to guarantee that mechanical property is equal flat-bulb steel web everywhere.
Embodiment 2, the present embodiment production technology are as follows: rectangular bloom → heating → BD1 rolling → BD2 rolling → DRDFRolling → Cold bed strong wind cooling → cold cut divides straightening processing.In addition to " cold bed strong wind cooling ", other techniques are as in the first embodiment, in the present embodiment In be not repeated.
Specific cold bed strong wind cooling process is DRDFGained initial material enters cold bed workshop 12 and is cooled down in rolling, described Cold bed workshop 12 as shown in figure 4, including cold bed 6, foundation pit, ventilator 14 and strong air-cooler 5, the cold bed entrance of cold bed workshop 12 11 and cold bed outlet 7 at be respectively equipped with entrance foundation pit 8 and outlet foundation pit 9, entrance foundation pit 8 and outlet foundation pit 9 stretch out cold bed factory Outside room 12,8 length of entrance foundation pit, depth are respectively smaller than outlet foundation pit 9.Entrance foundation pit 8 and outlet foundation pit 9 and cold bed 6 Lower section foundation pit 13 communicates, and ladder-like, 9 level of lower rank and outlet foundation pit, upper rank and 8 level of entrance foundation pit is presented in foundation pit 13, and cold There are multiple pillars in the lower foundation pit 13 of bed 6, blend stop of laterally turning back is installed in the foundation pit 13 of one third part after cold bed 6.It is described The top of cold bed workshop 12 is equipped with ventilator 14, and the lower section of cold bed 6 is equipped with strong air-cooler 5, and strong air-cooler 5 is mounted on cold bed 6 In after one third intersection, strong 5 air-out direction of air-cooler is towards into steel direction, in order to the cold wind for generating strong air-cooler 5 The top portion ventilation device 14 of the cold bed workshop 12 is blowed to, and is guided with this at air flow direction ventilator 14 in entire 6th area of cold bed. Flat-bulb steel initial material in this step is directly down to 80 DEG C by 950 DEG C in cooling procedure, can at the uniform velocity advance, without cold stage by stage But.Using both ends design of foundation pit and ladder air cooling technology, air enters cold bed 6: entrance by the foundation pit at the both ends of cold bed workshop 12 8 air of foundation pit enters naturally carries out basis cooling, and cold air heat absorption rises, excluded by 6 top ventilator 14 of cold bed, constantly inhaled Draw cold wind to enter from foundation pit;Entrance foundation pit 8 compares shallower, and internal to turn back design without pillar and bottom surface, reason is entrance Locate the temperature highest of steel, air needs to take away rapidly heat, but the section again cannot be excessively strong cold, and initial cooling rate is excessively high Then Wei Shi body tissue and bainite structure are largely formed, and influence steel product performance.One third passes through strong air-cooler in cold bed 6 5 realize air blast cooling, and the angle between the air outlet and ventilator 14 of strong air-cooler 5 is 15 °~20 °, which comprehensively considers The ascension of hot-air, it is ensured that high efficiency flow, and repeatedly turned back by pillar and bottom grooves, increase cooling effect, heat Efficiency is exchanged, the rear that sufficiently exchanges heat is escaped from ventilator 14;The purpose of 13 step-like design of foundation pit lies also in reduction air blast cooling Air-cooled influence gentle for one third before cold bed 6, reduces Wei Shi body tissue and bainite structure is formed.Three points after cold bed 6 One of air enter from deep, long outlet foundation pit 9, foundation pit posterior transversal is turned back design, for having carried out the steel of cold cooling by force It is cooled down twice.Using above-mentioned this kind air-cooled air-cooled Compound cooling, (average cooling rate is by common air-cooled for cooling velocity promotion 14.5 DEG C/min of cold bed rises to 22.5 DEG C/min), and under steel cold bed poker temperature difference less than 10 DEG C, to ensure that While increasing cooling rate, cooling uniformity ensure that, while also solving super large-scale model flat-bulb steel web because cold The deformation and cooling wave problem and cooling too fast Wei Shi body tissue early period and bainite structure that uneven and self weight generates are big Amount formed and caused by finished product intensity difference the problem of.
The above-mentioned type of cooling accelerates the cooling velocity of cold bed, at the same also solve super large-scale model flat-bulb steel web because The deformation and cooling wave problem that inhomogeneous cooling and self weight generate.
Embodiment 3, the present embodiment are to carry out temperature-controlled rolling, production technology on the basis of embodiment 1 are as follows: rectangular bloom → add Heat → BD1 rolling → BD2 rolling → temperature control processing → DRDFRolling → cooling → cold cut divides straightening processing.Temperature control processing therein Specifically: " waveform " material type temperature is 940 DEG C~1010 DEG C after BD2 rolling, and then material type cools down through water curtain, be down to temperature 700 DEG C~750 DEG C, and continue to carry out D within this temperature rangeRDFRolling.Its object is to increase flat-bulb steel by elasticity.
Embodiment 4, the present embodiment are to carry out heat treatment process, production technology on the basis of embodiment 1 are as follows: rectangular bloom → Heating → BD1 rolling → BD2 rolling → heat treatment → DRDFRolling → cooling → cold cut divides straightening processing.Described is heat treated Journey specifically: " waveform " material type temperature is to immerse material type strong in hardening media between 940 DEG C~1010 DEG C after BD2 rolling It is cooled to 360 DEG C~410 DEG C, and with the temperature 30 minutes, is then heated to 680 DEG C~700 DEG C, keeps the temperature 30 minutes, later Into DRDFRolling process, DRDFRolling temperature is not higher than 900 DEG C.Flat-bulb steel further increases its elasticity after Overheating Treatment Can, it is more suitable for the naval vessel of particular/special requirement, the hull that such as hits vulnerable to floating ice or vulnerable to shell, the warship of torpedo attack, Instantaneous impact can be sponged by way of flexible deformation, plays buffer function, hull is prevented to be damaged, and avoid the perils of the sea Generation.
It should be noted that specific embodiment of the invention is to the present invention have been described in detail, for ability For the technical staff in domain, its various of progress is obviously changed without departing from the spirit and scope of the present invention Become all within protection scope of the present invention.

Claims (6)

1. a kind of production technology of high strength flat-bulb steel, which is characterized in that production craft step includes:
(1) first blooming mill rolls: spreading rectangular bloom for flat blank through first blooming mill;It spreads process are as follows: first Twice groove is extruded on rectangular bloom, then the boss between twice groove is flattened;
The rolling of (2) second frame blooming mills: the resulting flat blank of first blooming mill in step (1) is rolled into through the second frame blooming mill Symmetrical material type, the material type includes the end of both ends thickness and the plate portion of intermediate thin;Waveform is presented in plate portion;Second frame cogging Machine rolling after " waveform " material type temperature be 940 DEG C~1010 DEG C between, will material type immerse hardening media in be cooled to by force 360 DEG C~ 410 DEG C, and with the temperature 30 minutes, 680 DEG C~700 DEG C are then heated to, keeps the temperature 30 minutes, enters two frame tandems later Formula two-roller mill rolling process, two frame tandem two-roller mill rolling temperatures are not higher than 900 DEG C;
(3) two frame tandem two-roller mills rolling: by two frame tandem two-roller mills the resulting material type of the second frame blooming mill Initial material is rolled into, the initial material includes the flat-bulb steel that two symmetrical webs are connected, and the symmetrical flat-bulb steel web of two of them connects There is a recess at the place of connecing, and recess thickness is less than the thickness at flat-bulb steel web, and angle is less than on two symmetrical flat-bulb steel webs 180°;
(4) initial material enters cold bed strong wind cooling;
(5) initial material cooled down carries out subdivision, aligning.
2. a kind of production technology of high strength flat-bulb steel according to claim 1, it is characterised in that: the first is opened The rolling of base machine includes 7 passages: the 1st passage extrudes twice groove in rectangular bloom upper and lower surface respectively;2nd passage, will be described Boss between twice groove flattens;3rd passage flattens the boss of the twice groove two sides;4th passage, in rectangle The centre of base upper and lower surface extrudes one of groove respectively;5th passage depresses one of groove two sides boss;6th It is secondary, it is rotated by 90 °, carries out edging;7th passage, is rotated by 90 °, and spreads again.
3. a kind of production technology of high strength flat-bulb steel according to claim 1, it is characterised in that: the plate portion is presented Waveform be discontinuous sine curve, be made of four wave crests and three troughs: four wave crests include two big waves Peak and two small wave crests, described two big wave crest is located at plate portion midpoint two sides, forms small trough between two big wave crest, described The lowest point of small trough is plate portion midpoint;Two small echo peaks are located at end and plate portion joint, ipsilateral small wave crest and big It is big trough between wave crest.
4. a kind of production technology of high strength flat-bulb steel according to claim 1, it is characterised in that: the two frame tandems The initial material of formula two-roller mill rolling, two flat-bulb steel web junctions are with a thickness of 3mm, every side flat-bulb steel web and horizontal line angle It is 3 °.
5. a kind of production technology of high strength flat-bulb steel according to claim 1, it is characterised in that: in the step (5), Subdivision aligning is carried out using aligning Unit erriger.
6. a kind of production technology of high strength flat-bulb steel according to claim 5, it is characterised in that: the aligning joint Unit includes straightener and the disc type cutting equipment in front of it.
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CN108421839B (en) * 2018-05-28 2019-07-05 山西太钢不锈钢股份有限公司 A kind of flat-bulb steel diplopore model extrusion method
CN108787742A (en) * 2018-07-06 2018-11-13 鞍钢股份有限公司 A kind of middle-size and small-size milling method for making Flat-bulb Steel for Ship Use
CN109261714B (en) * 2018-09-05 2020-04-24 鞍钢股份有限公司 Rolling method of symmetrical flat-bulb steel for large shipbuilding

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