CN107529610A - A kind of fired brick rapid draing roasting tunnel kiln system - Google Patents
A kind of fired brick rapid draing roasting tunnel kiln system Download PDFInfo
- Publication number
- CN107529610A CN107529610A CN201710755198.8A CN201710755198A CN107529610A CN 107529610 A CN107529610 A CN 107529610A CN 201710755198 A CN201710755198 A CN 201710755198A CN 107529610 A CN107529610 A CN 107529610A
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- Prior art keywords
- kiln
- calcining
- dry
- roasting
- fan
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The invention discloses a kind of fired brick rapid draing roasting tunnel kiln system, including dry kiln, calcining kiln, smoke exhaust fan, air-introduced machine, oxygen blower fan is sent, described kiln car is arranged on the kiln car delivery track of dry kiln porch;Smoke exhaust fan is arranged on the lateral location of dry kiln porch;Yao Ding positions in the middle part of dry kiln are provided with dry kiln circulation wind apparatus;Dry kiln is connected with calcining kiln by kiln car delivery track;Air-introduced machine is arranged on the dry kiln port of export and calcining kiln arrival end by cigarette total pipeline;Calcining kiln top center is provided with calcining kiln circulation wind apparatus;Oxygen blower fan is sent to be arranged on calcining kiln afterbody, oxygen blower fan is sent to be connected by wind pipeline with calcining kiln, the drying and roasting tunnel cave that the present invention passes through U-shape structure, connected at changeover portion using annular seal space, overall heat does not leak, dry kiln and calcining kiln are greatly reduced in kiln car drying and is calcined scattering and disappearing for transition position heat, the continuous of drying and roasting is realized, greatly improves production efficiency.
Description
Technical field
The present invention relates to a kind of fired brick rapid draing roasting tunnel kiln system, belong to building materials field.
Background technology
In fired brick industry, after traditional tunnel cave passes into roasting using product and kiln car from one end of kiln
Sent out again from the other end of kiln, and the closed loop cycle of product and kiln car inside kiln body can not be formed, product enters kiln discharge
It is both needed to be loaded and unloaded outside kiln, causes heat to scatter and disappear, capacity usage ratio substantially reduces, low production efficiency, traditional in addition
Calcining kiln cloth wind system have ignored suppression because hot blast float caused by up and down thermal stratification the drawbacks of, can not effective guarantee production
Quality.
The content of the invention
The technical problem to be solved in the present invention is:Using a kind of fired brick rapid draing roasting tunnel kiln system, kiln car exists
In drying and roasting tunnel cave, closed circuit walking is realized, reduces thermal losses, capacity usage ratio is improved, greatly improves production efficiency.
The technical scheme of offer of the present invention is:A kind of fired brick rapid draing roasting tunnel kiln system, including dry kiln,
Calcining kiln, the marshalling of Automatic Code base, kiln car, smoke exhaust fan, air-introduced machine, cigarette total pipeline, calcining kiln front door, send oxygen blower fan, calcining kiln
It is defeated to circulate wind apparatus, dry kiln circulation wind apparatus and calcining kiln back door, the kiln car that described kiln car is arranged on dry kiln porch
Send on track;Smoke exhaust fan is arranged on the lateral location of dry kiln porch;Yao Ding positions in the middle part of dry kiln are provided with dry
Dry kiln circulates wind apparatus;Dry kiln and calcining kiln connect into U-shape structure, and dry kiln and calcining kiln mistake by kiln car delivery track
Cross junction to seal using seal cavity, seal cavity is provided at both ends with openable hermatic door;Air-introduced machine passes through cigarette total pipeline
It is arranged on the dry kiln port of export and calcining kiln arrival end;Calcining kiln top center is provided with calcining kiln circulation wind apparatus;Send
Oxygen blower fan is arranged on calcining kiln afterbody, send oxygen blower fan to be connected by wind pipeline with calcining kiln.
Described kiln car includes dolly, pallet, and pallet is placed on dolly, and the product of loading enters kiln and kiln discharge in drying
The same side connection of roasting tunnel kiln.
Described calcining kiln front door is arranged at the front end inlet of calcining kiln.
Described calcining kiln back door is arranged at the back outlet of calcining kiln.
Disturbing flow device is provided with described dry kiln and roasting.
Described smoke exhaust fan, air-introduced machine and to send oxygen blower fan be frequency conversion fan.
Described disturbing flow device includes fan, connecting rod and fan power supply line, and described fan is connected with connecting rod one end, fan
Power line is arranged on inside connecting rod, and the connecting rod other end is connected with the roof of hothouse or firing chamber.
Described fan, connecting rod and fan power supply line is high temperature resistant material.
Described smoke exhaust fan, air-introduced machine and to send oxygen blower fan be frequency conversion fan.
Described pallet is metal material, and grid is set in pallet.
Beneficial effect:Compared with the prior art, effect is as follows:
(1)The present invention is connected, overall heat is not outer at changeover portion using annular seal space by the drying and roasting tunnel cave of U-shape structure
Let out, greatly reduce dry kiln and calcining kiln in kiln car drying and be calcined scattering and disappearing for transition position heat, realize drying and roasting
Continuously, production efficiency is greatly improved;
(2)By setting disturbing flow device inside dry kiln and calcining kiln and wet blank brick base being placed on pallet, so as to
Solve in the prior art due to even in dry kiln and calcining kiln inside smoke temperature distributing disproportionation, then it is exactly wet blank brick base to have
It is placed on kiln car, due to dry kiln and the even caused adobe of calcining kiln inside smoke temperature distributing disproportionation is caved in and crack is asked
Topic, so as to solve the deficiencies in the prior art.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the side structure schematic view of the present invention;
The disturbing flow device structural representation of Fig. 3 present invention;
In figure:1st, dry kiln, 2, calcining kiln, 3, the marshalling of Automatic Code base, 4, kiln car, 5, smoke exhaust fan, 6, air-introduced machine, 7, cigarette house steward
Road, 8, calcining kiln front door, 9, send oxygen blower fan, 10, calcining kiln circulation wind apparatus, 11, dry kiln circulation wind apparatus, 12, calcining kiln
Back door.
Embodiment
Below in conjunction with the accompanying drawings and invention is described further specific embodiment:
Such as Fig. 1-2, a kind of fired brick semi-stiff extrusion process rapid draing roasting tunnel kiln system, including it is dry kiln 1, calcining kiln 2, automatic
Code base marshalling 3, kiln car 4, smoke exhaust fan 5, air-introduced machine 6, cigarette total pipeline 7, calcining kiln front door 8, send oxygen blower fan 9, calcining kiln circulation
Wind apparatus 10, dry kiln circulation wind apparatus 11, calcining kiln back door 12, kiln car 4 are arranged on the kiln car conveyor track of the porch of dry kiln 1
On road;Smoke exhaust fan 5 is arranged on the lateral location of the porch of dry kiln 1;The Yao Ding positions at the middle part of dry kiln 1 are provided with drying
Kiln circulates wind apparatus 11;Dry kiln 1 and calcining kiln 2 connect into U-shape structure, and dry kiln 1 and roasting by kiln car delivery track
The transition junction of kiln 2 is sealed using seal cavity, and seal cavity is provided at both ends with openable hermatic door;Air-introduced machine 6 passes through cigarette
Total pipeline 7 is arranged on the port of export of dry kiln 1 and the arrival end of calcining kiln 2;The top center of calcining kiln 2 is provided with calcining kiln circulation
Wind apparatus 10;Send oxygen blower fan 9 to be arranged on the afterbody of calcining kiln 2, send oxygen blower fan 9 to be connected by wind pipeline with calcining kiln 2.
Further kiln car 4 includes dolly, pallet, and pallet is placed on dolly, is placed adobe by way of pallet
On pallet, it is easy to load and unload adobe, the product of loading enters kiln and kiln discharge in the same side of drying and roasting tunnel cave, and pallet is gold
Belong to material, be arranged to gridiron in pallet, the product of loading enters kiln and kiln discharge in the same side of drying and roasting tunnel cave
Connection.
Further calcining kiln front door 8 is arranged at the front end inlet of calcining kiln 2, by way of door is set, Ke Yida
To the purpose of energy-conservation.
Further calcining kiln back door 12 is arranged at the back outlet of calcining kiln 2, by way of door is set, Ke Yida
To the purpose of energy-conservation.
Disturbing flow device is provided with further dry kiln 1 and calcining kiln 2, by setting disturbing flow device, can be caused
The inside smoke temperature of kiln can be evenly distributed in kiln, avoided because adobe caused by the difference of temperature and humidity is caved in or split
The problem of seam, further disturbing flow device include fan 13, connecting rod 14 and fan power supply line 15, described fan 13 and connecting rod 14
One end is connected, and fan power supply line 15 is arranged on inside connecting rod 14, and the other end of connecting rod 14 connects with hothouse or the roof of firing chamber 16
Connect, by installing fan in brothel inner space, so as to change the flue-gas temperature and humidity inside brothel, and then
The purpose of even distribution.
Further fan 13, connecting rod 14 and fan power supply line 15 are high temperature resistant material, and high temperature resistant material improves dress
The reliability put.
Further smoke exhaust fan 5, air-introduced machine 6 are frequency conversion fan with sending oxygen blower fan 9, and frequency conversion fan saves.
Further pallet is that metal material can increase service life, sets grid in pallet, flue gas can be by opening
Hole enters the lower section of wet base from tray bottom, and the drying and sintering beneficial to adobe are uniform.
During experiment, each equipment is installed according to above-mentioned technical proposal and connection finishes, is connected with the mains, ensures each equipment
Can normal operation.
The adobe of shaping is loaded into pallet Automatic Code base grouped location is delivered to by conveying equipment, organized into groups by Automatic Code base
Dry kiln is sent into adobe by kiln car afterwards, kiln car is walked inside dry kiln, and dry kiln circulating fan ensures empty inside dry kiln
Gas temperature and humidity is evenly distributed in dry kiln, and one side Smoke is discharged fume, and air-introduced machine ensures exhausting, dried kiln car
Calcining kiln porch is reached by delivery track, calcining kiln front door is opened, and kiln car enters calcining kiln, entered inside calcining kiln immediately
Row sintering, calcining kiln are internally provided with disturbing flow device, it is ensured that the temperature and humidity inside calcining kiln is uniformly distributed, and is sent
Oxygen blower fan according to circumstances ensures the oxygen inside calcining kiln, can be from conveying after dried finished product opens calcining kiln back door
Orbit transports are to storage area.
Whole process can also can be controlled at the scene with implementation process Automated condtrol by manually.
Compared with the prior art, it is existing so as to solve by setting disturbing flow device outside dry kiln and calcining kiln
Because the adobe caused by dry kiln and calcining kiln inside smoke temperature distributing disproportionation are even is caved in and crack problem in technology,
So as to solve the deficiencies in the prior art.
According to temperature, the moisture distribution being arranged in kiln body, blower fan main shaft rotating speed is adjusted using frequency control, so as to adjust
Temperature Distribution in hothouse kiln body, and in time by moist flue gas.
The inlet and outlet connection of above-mentioned drying and roasting tunnel cave, drying and roasting tunnel cave overall structure is U-shape structure, folding
Realize that changeover portion is provided at both ends with openable hermatic door by the changeover portion of closing in crook.
Kiln car realizes closed cycle in kiln, this closed cycle mode can be it is three-dimensional can also be plane,
For the import and export of its product in the same one end of kiln, and kiln car realizes the closed cycle of real meaning, its loading-unloading vehicle only need to be in kiln
Carried out at stove import and export, kiln car is without kiln discharge.In addition, present invention design cycle disturbing flow device on kiln cloth wind system, effectively
Solve the problems, such as to produce thermal stratification up and down because hot blast floats, quality of item is fully ensured that.
Above content is to combine specific preferred embodiment further description made for the present invention, it is impossible to is assert
The specific implementation of the present invention is confined to these explanations.For general technical staff of the technical field of the invention,
On the premise of not departing from present inventive concept, some simple deduction or replace can also be made, should all be considered as belonging to the present invention's
Protection domain.
Claims (9)
1. a kind of fired brick rapid draing roasting tunnel kiln system, including dry kiln(1), calcining kiln(2), Automatic Code base marshalling
(3), kiln car(4), smoke exhaust fan(5), air-introduced machine(6), cigarette total pipeline(7), calcining kiln front door(8), send oxygen blower fan(9), roasting
Kiln circulates wind apparatus(10), dry kiln circulation wind apparatus(11)With calcining kiln back door(12),
It is characterized in that:Described kiln car (4) is arranged on dry kiln(1)On the kiln car delivery track of porch;Smoke exhaust fan(5)
It is arranged on dry kiln(1)The lateral location of porch;In dry kiln(1)The Yao Ding positions at middle part are provided with dry kiln circulated air dress
Put(11);Dry kiln(1)And calcining kiln(2)U-shape structure, and dry kiln are connected into by kiln car delivery track(1)And calcining kiln
(2)Transition junction is sealed using seal cavity, and seal cavity is provided at both ends with openable hermatic door;Air-introduced machine(6)Pass through
Cigarette total pipeline(7)It is arranged on dry kiln(1)The port of export and calcining kiln(2)Arrival end;Calcining kiln(2)Tip position is provided with roasting
Kiln circulates wind apparatus(10);Send oxygen blower fan(9)It is arranged on calcining kiln(2)Afterbody, send oxygen blower fan(9)Pass through wind pipeline and calcining kiln
(2)Connection.
A kind of 2. fired brick rapid draing roasting tunnel kiln system according to claim 1, it is characterised in that:Described kiln
Car(4)Including dolly, pallet, pallet is placed on dolly, and the product of loading enters kiln and kiln discharge in drying and roasting tunnel cave
The same side connects.
A kind of 3. fired brick rapid draing roasting tunnel kiln system according to claim 1, it is characterised in that:Described roasting
Firing front door(8)It is arranged on calcining kiln(2)Front end inlet at.
A kind of 4. fired brick rapid draing roasting tunnel kiln system according to claim 1, it is characterised in that:Described roasting
Firing back door(12)It is arranged on calcining kiln(2)Back outlet at.
5. according to claim a kind of fired brick rapid draing roasting tunnel kiln system, it is characterised in that:Described drying
Kiln(1)With calcining kiln(2)Inside it is provided with disturbing flow device.
A kind of 6. fired brick rapid draing roasting tunnel kiln system according to claim 1, it is characterised in that:Described row
Cigarette blower fan(5), air-introduced machine(6)With sending oxygen blower fan(9)It is frequency conversion fan.
A kind of 7. fired brick rapid draing roasting tunnel kiln system according to claim 5, it is characterised in that:Described disturbs
Stream device includes fan, connecting rod and fan power supply line, and described fan is connected with connecting rod one end, and fan power supply line is arranged on connecting rod
Inside, the connecting rod other end are connected with the roof of hothouse or firing chamber.
A kind of 8. fired brick rapid draing roasting tunnel kiln system according to claim 7, it is characterised in that:Described wind
Fan, connecting rod and fan power supply line are high temperature resistant material.
A kind of 9. fired brick semi-stiff extrusion process rapid draing roasting tunnel kiln system according to claim 2, it is characterised in that:
Described pallet is metal material, and grid is arranged in pallet.
Priority Applications (1)
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CN201710755198.8A CN107529610A (en) | 2017-08-29 | 2017-08-29 | A kind of fired brick rapid draing roasting tunnel kiln system |
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CN201710755198.8A CN107529610A (en) | 2017-08-29 | 2017-08-29 | A kind of fired brick rapid draing roasting tunnel kiln system |
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CN201710755198.8A Pending CN107529610A (en) | 2017-08-29 | 2017-08-29 | A kind of fired brick rapid draing roasting tunnel kiln system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108800920A (en) * | 2018-07-12 | 2018-11-13 | 宜宾市兴诺节能耐火材料有限责任公司 | A kind of flat flow tunnel oven |
CN109668413A (en) * | 2019-01-24 | 2019-04-23 | 老梁(贵安新区)科技有限公司 | A kind of brick plane circulation drying device and drying means |
CN112611202A (en) * | 2020-12-21 | 2021-04-06 | 重庆卓工科技有限公司 | Brick-firing preheating drying kiln |
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CN201129923Y (en) * | 2007-11-21 | 2008-10-08 | 王开卷 | Energy-saving type kiln car |
CN201706866U (en) * | 2010-06-30 | 2011-01-12 | 四川中测量仪科技有限公司 | Tunnel type drying equipment |
CN102519255A (en) * | 2011-12-13 | 2012-06-27 | 谭明中 | External combustion type calcining device for brick making and green brick calcining method |
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CN104344713A (en) * | 2013-08-09 | 2015-02-11 | 林明主 | Energy-saving tunnel kiln |
CN204268838U (en) * | 2014-09-26 | 2015-04-15 | 亳州市红森墙体材料有限责任公司 | For the hothouse device of dry brick in a kind of tunnel cave |
CN205878912U (en) * | 2016-06-17 | 2017-01-11 | 山东麟工窑炉有限公司 | Novel formula tunnel cave is dried by fire to energy -conserving antithetical couplet |
CN106893805A (en) * | 2017-03-08 | 2017-06-27 | 上海迅美工业设备有限公司 | A kind of continuous tunnel furnace and heat treatment of workpieces technique |
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CN201129923Y (en) * | 2007-11-21 | 2008-10-08 | 王开卷 | Energy-saving type kiln car |
CN201706866U (en) * | 2010-06-30 | 2011-01-12 | 四川中测量仪科技有限公司 | Tunnel type drying equipment |
CN102519255A (en) * | 2011-12-13 | 2012-06-27 | 谭明中 | External combustion type calcining device for brick making and green brick calcining method |
CN203335486U (en) * | 2013-06-06 | 2013-12-11 | 湖南省科辉墙材有限公司 | Anti-corrosion fan |
CN104344713A (en) * | 2013-08-09 | 2015-02-11 | 林明主 | Energy-saving tunnel kiln |
CN203582745U (en) * | 2013-10-24 | 2014-05-07 | 深圳市格林美高新技术股份有限公司 | Waste residue brick making system |
CN204268838U (en) * | 2014-09-26 | 2015-04-15 | 亳州市红森墙体材料有限责任公司 | For the hothouse device of dry brick in a kind of tunnel cave |
CN205878912U (en) * | 2016-06-17 | 2017-01-11 | 山东麟工窑炉有限公司 | Novel formula tunnel cave is dried by fire to energy -conserving antithetical couplet |
CN106893805A (en) * | 2017-03-08 | 2017-06-27 | 上海迅美工业设备有限公司 | A kind of continuous tunnel furnace and heat treatment of workpieces technique |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108800920A (en) * | 2018-07-12 | 2018-11-13 | 宜宾市兴诺节能耐火材料有限责任公司 | A kind of flat flow tunnel oven |
CN109668413A (en) * | 2019-01-24 | 2019-04-23 | 老梁(贵安新区)科技有限公司 | A kind of brick plane circulation drying device and drying means |
CN112611202A (en) * | 2020-12-21 | 2021-04-06 | 重庆卓工科技有限公司 | Brick-firing preheating drying kiln |
CN112611202B (en) * | 2020-12-21 | 2023-01-03 | 营口宏兴科技有限公司 | Brick-firing preheating drying kiln |
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