CN107527676A - A kind of parallel wire core enamel-covered wire and processing method - Google Patents
A kind of parallel wire core enamel-covered wire and processing method Download PDFInfo
- Publication number
- CN107527676A CN107527676A CN201710905828.5A CN201710905828A CN107527676A CN 107527676 A CN107527676 A CN 107527676A CN 201710905828 A CN201710905828 A CN 201710905828A CN 107527676 A CN107527676 A CN 107527676A
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- CN
- China
- Prior art keywords
- metallic conductor
- parallel
- wire
- conductor
- enamel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0045—Cable-harnesses
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
- H01B7/0823—Parallel wires, incorporated in a flat insulating profile
Abstract
The invention discloses a kind of parallel wire core enamel-covered wire, it includes the first metallic conductor and the second metallic conductor, first metallic conductor and the second metallic conductor set and pre-determined distance therebetween be present parallel, insulating lacquer layer is coated with the outside of first metallic conductor and the second metallic conductor, and the insulating lacquer layer is poured between the first metallic conductor and the second metallic conductor, the outer application of the insulating lacquer layer has self-adhesive layer.In above-mentioned enamel-covered wire, interval between first metallic conductor and the second metallic conductor is integrally formed so that laying tension reaches consistent between two metallic conductors, avoids the length of wires after coiling that difference occurs, prevent resistance value, inductance value from changing, and then meet design requirement.
Description
Technical field
The present invention relates to enamel-covered wire, more particularly to a kind of parallel wire core enamel-covered wire and processing method.
Background technology
In the application field of enamel-covered wire, because existing product more focuses on miniaturization, lighting in design, wherein more
Some special processing modes are proposed, such as some specialities such as chip inductor, ring-shaped inductors, drag cup micromachine, ocean
The products such as detectable signal transmission, because its product design requirement is in coiling enamel-covered wire, it is necessary to be two enamel-covered wire parallel windeds
On skeleton, traditional mode be with two independent enamel-covered wires by coil winding machine carry out it is automatic and around.But in actual production
During due between both threads material laying tension do not reach it is completely the same, cause the length of wires after coiling occur difference, directly
Connecing causes that changing occur in resistance value, inductance value and design requirement can not be met by ultimately resulting in properties of product.
The content of the invention
The technical problem to be solved in the present invention is, in view of the shortcomings of the prior art, there is provided one kind is avoided that enamel-covered wire is more
The inconsistent parallel wire core enamel-covered wire of resistance, inductance value and processing method during root parallel winding.
In order to solve the above technical problems, the present invention adopts the following technical scheme that.
A kind of parallel wire core enamel-covered wire, it includes the first metallic conductor and the second metallic conductor, first metal
Conductor and the second metallic conductor are set and pre-determined distance therebetween be present parallel, and first metallic conductor and the second metal are led
Insulating lacquer layer is coated with the outside of body, and the insulating lacquer layer is poured between the first metallic conductor and the second metallic conductor, institute
The outer application for stating insulating lacquer layer has self-adhesive layer.
Preferably, first metallic conductor and the second metallic conductor are copper core conductor.
Preferably, the insulating lacquer layer is self-lubricating paint.
Preferably, the diameter of first metallic conductor and the diameter of the second metallic conductor are identical.
Preferably, the diameter of first metallic conductor is more than the diameter of the second metallic conductor.
A kind of parallel wire core enameled wire machining method, this method include：By two the first parallel metallic conductors and the
Two metallic conductors are fixed by mould, afterwards fill insulated paint in mould, make insulated paint be led coated in the first metal
Between body and the second metallic conductor surface and the first metallic conductor and the second metallic conductor, then by high temperature oven by insulated paint
Baking and curing；Ten said process are repeated, coat self-adhesive layer in enamelled wire surface using coating equipment afterwards.
In parallel wire core enamel-covered wire disclosed by the invention, the interval between the first metallic conductor and the second metallic conductor is
It is integrally formed so that laying tension reaches consistent between two metallic conductors, avoids the length of wires after coiling that difference occurs,
Prevent resistance value, inductance value from changing, and then meet design requirement.
Brief description of the drawings
Fig. 1 is the structural representation of parallel wire core enamel-covered wire in first embodiment of the invention.
Fig. 2 is the structural representation of parallel wire core enamel-covered wire in second embodiment of the invention.
Embodiment
The present invention is described in more detail with reference to the accompanying drawings and examples.
Embodiment one
The present embodiment proposes a kind of parallel wire core enamel-covered wire, refer to Fig. 1, and it includes the He of the first metallic conductor 1
Second metallic conductor 2, the metallic conductor 2 of the first metallic conductor 1 and second set and pre-determined distance therebetween be present parallel,
The outside of the metallic conductor 2 of first metallic conductor 1 and second is coated with insulating lacquer layer 3, and the insulating lacquer layer 3 is poured into
Between one metallic conductor 1 and the second metallic conductor 2, the outer application of the insulating lacquer layer 3 has self-adhesive layer 4.
In above-mentioned enamel-covered wire, the interval between the first metallic conductor 1 and the second metallic conductor 2 is integrally formed so that
Laying tension between two metallic conductors reaches consistent, avoids the length of wires after coiling that difference occurs, prevents resistance value, electricity
Sensibility reciprocal changes, and then meets design requirement.
In the present embodiment, the metallic conductor 2 of the first metallic conductor 1 and second is copper core conductor.
Further, the insulating lacquer layer 3 is self-lubricating paint.
In the present embodiment, the diameter of the diameter of first metallic conductor 1 and the second metallic conductor 2 is identical.
Embodiment two
The present embodiment and the difference of embodiment one are, refer to Fig. 2, and the diameter of first metallic conductor 1 is big
In the diameter of the second metallic conductor 2.
In order to preferably describe technical scheme, the invention also discloses a kind of parallel wire core enameled wire machining
Method, this method include：Two parallel the first metallic conductors 1 and the second metallic conductor 2 are fixed by mould, afterwards
Insulated paint is filled in mould, makes insulated paint be coated in the first metallic conductor 1 and the surface of the second metallic conductor 2 and first
Between the metallic conductor 2 of metallic conductor 1 and second, then by high temperature oven by insulated paint baking and curing；
Ten said process are repeated, coat self-adhesive layer 4 in enamelled wire surface using coating equipment afterwards.
Specific manufacturing process includes：Mould of the conductor material Jing Guo given size is drawn to regulatory specifications, will be identical
Two copper cash the end of a thread of specification are wrapped on coating apparatus after passing through special mould, and threading number is no less than ten times, then will
The end of a thread is drawn to Wire winding shaft, two copper cash is run under defined speed.Insulated paint will be advised by the japanning roller of rotation
Fixed insulated paint is filled within japanning die, and the copper cash of coated paint enters the baking oven insulation that outer layer coats after high-temperature baking
Layer solidification, turns again to next japanning die and is coated and toast again, and so circulation is finished until production.Party's legal system
The two parallel enamel-cover round wires made cause resistance step-down, the program can not meet product due to not being dielectrically separated between wire rod
Technical requirements；
Mould of the conductor material Jing Guo given size is drawn to regulatory specifications, and painting process is by unwrapping wire~annealing~clear
Drying~japanning~baking~lubrication~take-up step is washed, the enamel-covered wire for being first fabricated to the same performances of volume two is stand-by.Prepare two
Independent wire-unfolding rack, two single enamel-covered wires are each passed through wire-unfolding rack, using circulating weave by the two spirals the end of a thread
It is wrapped in after through special mould on coating apparatus, threading number is no less than ten times, then draws the end of a thread to Wire winding shaft,
Two enamel-covered wires are made to be run under fixing speed.Defined insulating materials is filled and applied by insulated paint by the japanning roller of rotation
Paint within mould, the enamel-covered wire of coated paint enters the baking oven insulated paint that outer layer coats after high-temperature baking
Solidification, turn again to next japanning die and be coated and toast again, so circulation is finished until production.Should
Two parallel enamel-covered wires of method production fully meet product technology requirement, but the production program is raw by making twice
Produce less efficient, economic benefit unobvious；
Mould of the conductor material Jing Guo given size is drawn to regulatory specifications, passes through circulation with Article 2 line by first
Weave passes through A bakers, and threading number is no less than ten times, and after the completion of threading, the both threads of A bakers are passed through middle connection and led side by side
Wheel is towed to B bakers, and the japannings of B bakers is wrapped in using circulating after the both threads the end of a thread is passed through special mould by weave
In equipment, threading number is no less than ten times, is then drawn to Wire winding shaft the end of a thread, two enamel-covered wires is transported under fixing speed
OK.First A bakers insulated paint is coated in after conductive surface by japanning roller insulated paint as defined in of rotation and enters baking oven baking
It is roasting, B bakers japanning roller is opened after size reaches product technology requirement, insulating materials is filled within japanning die, applies
The enamel-covered wire for crossing paint enters the baking oven insulated paint that outer layer coats after high-temperature baking solidification, turns again to next japanning die
It is coated and toasts again, so circulates until production finishes.Two parallel enamel-covered wires of this method production fully meet production
Product technical requirements, due to being that integral production is completed, production efficiency significantly improves, operating method letter side.
It is compared by three kinds of methods, two parallel enamel-cover round wires superior performances that the third method makes, makes letter
Just, it is suitable for producing in enormous quantities.
Simply preferred embodiments of the present invention described above, are not intended to limit the invention, all technology models in the present invention
Interior done modification, equivalent substitution or improvement etc. are enclosed, should be included in the range of of the invention protect.
Claims (6)
- A kind of 1. parallel wire core enamel-covered wire, it is characterised in that include the first metallic conductor (1) and the second metallic conductor (2), First metallic conductor (1) and the second metallic conductor (2) set and pre-determined distance, first gold medal therebetween be present parallel Insulating lacquer layer (3) is coated with the outside of category conductor (1) and the second metallic conductor (2), and the insulating lacquer layer (3) is poured into first Between metallic conductor (1) and the second metallic conductor (2), the outer application of the insulating lacquer layer (3) has self-adhesive layer (4).
- 2. parallel wire core enamel-covered wire as claimed in claim 1, it is characterised in that first metallic conductor (1) and second Metallic conductor (2) is copper core conductor.
- 3. parallel wire core enamel-covered wire as claimed in claim 1, it is characterised in that the insulating lacquer layer (3) is self-lubricating paint.
- 4. parallel wire core enamel-covered wire as claimed in claim 1, it is characterised in that the diameter of first metallic conductor (1) It is identical with the diameter of the second metallic conductor (2).
- 5. parallel wire core enamel-covered wire as claimed in claim 1, it is characterised in that the diameter of first metallic conductor (1) More than the diameter of the second metallic conductor (2).
- A kind of 6. parallel wire core enameled wire machining method, it is characterised in that this method includes：By two the first parallel metals Conductor (1) and the second metallic conductor (2) are fixed by mould, are afterwards filled in mould insulated paint, are made insulated paint apply Overlay on the first metallic conductor (1) and the second metallic conductor (2) surface and the first metallic conductor (1) and the second metallic conductor (2) Between, then by high temperature oven by insulated paint baking and curing；Ten said process are repeated, coat self-adhesive layer (4) in enamelled wire surface using coating equipment afterwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710905828.5A CN107527676A (en) | 2017-09-29 | 2017-09-29 | A kind of parallel wire core enamel-covered wire and processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710905828.5A CN107527676A (en) | 2017-09-29 | 2017-09-29 | A kind of parallel wire core enamel-covered wire and processing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107527676A true CN107527676A (en) | 2017-12-29 |
Family
ID=60683860
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710905828.5A Withdrawn CN107527676A (en) | 2017-09-29 | 2017-09-29 | A kind of parallel wire core enamel-covered wire and processing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107527676A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109461523A (en) * | 2018-10-18 | 2019-03-12 | 苏州市新的电工有限公司 | A kind of set enameled wire |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2755737Y (en) * | 2004-05-11 | 2006-02-01 | 广东蓉胜超微线材股份有限公司 | Enamel covered wire |
| CN201004340Y (en) * | 2006-11-23 | 2008-01-09 | 戚建萍 | Ultra thin special paint packed round copper line |
| CN202502782U (en) * | 2012-03-21 | 2012-10-24 | 江苏芯盛半导体科技有限公司 | Enameled wire used for signal transmission |
| CN202839029U (en) * | 2012-09-29 | 2013-03-27 | 珠海松田电工有限公司 | Multi-metal-wire-core parallel varnished wire |
-
2017
- 2017-09-29 CN CN201710905828.5A patent/CN107527676A/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2755737Y (en) * | 2004-05-11 | 2006-02-01 | 广东蓉胜超微线材股份有限公司 | Enamel covered wire |
| CN201004340Y (en) * | 2006-11-23 | 2008-01-09 | 戚建萍 | Ultra thin special paint packed round copper line |
| CN202502782U (en) * | 2012-03-21 | 2012-10-24 | 江苏芯盛半导体科技有限公司 | Enameled wire used for signal transmission |
| CN202839029U (en) * | 2012-09-29 | 2013-03-27 | 珠海松田电工有限公司 | Multi-metal-wire-core parallel varnished wire |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109461523A (en) * | 2018-10-18 | 2019-03-12 | 苏州市新的电工有限公司 | A kind of set enameled wire |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20171229 |
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| WW01 | Invention patent application withdrawn after publication |