CN107520424A - The processing unit (plant) and processing method of a kind of corrosion resistant alloy material - Google Patents
The processing unit (plant) and processing method of a kind of corrosion resistant alloy material Download PDFInfo
- Publication number
- CN107520424A CN107520424A CN201710839491.2A CN201710839491A CN107520424A CN 107520424 A CN107520424 A CN 107520424A CN 201710839491 A CN201710839491 A CN 201710839491A CN 107520424 A CN107520424 A CN 107520424A
- Authority
- CN
- China
- Prior art keywords
- welded
- alloy material
- agitator tank
- plant
- corrosion resistant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/08—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/32—Controlling equipment
Abstract
The invention discloses a kind of processing unit (plant) of corrosion resistant alloy material and processing method, belong to metal manufacturing field, including bottom plate, the top of the bottom plate is welded with agitator tank successively, storage bin, support and casting machine, the top of the agitator tank is welded with feed pipe and the first motor, and first motor be located at the center on agitator tank top, the bottom of first motor output shaft is welded with the first drive link, and first drive link be located at the inside of agitator tank, the paddle equidistantly distributed is welded with the side wall of first drive link, the bottom of agitator tank side outer wall is welded with discharge nozzle, and the other end of discharge nozzle is connected with storage bin, the inside of the storage bin has been bolted screw conveyor, the top of support is welded with grinding case.The present invention is simple in construction, and efficiency is higher, and sufficiently alloy material can be mixed, and can grind alloy material more abundant, facilitate the fusion of subsequent material.
Description
Technical field
The invention belongs to metal casting industry technical field, a kind of processing unit (plant) more particularly to corrosion resistant alloy material and add
Work method.
Background technology
Over 10 years, with the high speed development of national economy, China's foundry industry also obtains fast development, national casting in 2009
Total output is 35,300,000 tons, is occupied first place in the world within continuous 10 years, and with every year on average 10.9% speed increase, practitioner about 2,000,000
People.During " 12 ", the achievement that casting industry obtains is obvious to all, the skill of the auxiliary products such as heavy castings, Key basic parts
Art is horizontal to obtain important breakthrough, has tamped industrial development foundation;State key construction project is relied on, carries out important technical on a large scale
Equip autonomy-oriented work;Adhere to that independent development is combined with import, digestion and absorption, by increase technological transformation put into, be the energy,
The national mainstay industry such as electric power, steel, ship, track traffic, lathe, Aero-Space and automobile provides large-scale, high-end key
Casting;Industries, universities and research institutors' joint advantage is given full play to, advocates establishment industrial strategy union, captures key technical problems, lifting is autonomous
Research and development ability, further increase production domesticization level.
" during 12, foundry industry will continue to keep fair speed to increase under the stimulation of great market demand.By
It is larger still with market demand gap in the technical merit of foundry machinery products, the development of industry huge development potentiality is present
And extending space, bring opportunity for the rapid growth of foundry machinery industry." the secretary-general Luo Baihui analyses of international mould association point out, tie
Structure adjustment, technological innovation, energy-saving and emission-reduction, high-end equipment manufacturing be the five-year mechanical industry, especially hot-working industry development
Emphasis, and current much-talked-about topic.Although Novel aluminum alloy material industry is all being greatly developed in each area in China at present,
Each aluminium alloy builds the numerous and confused foundation such as project, industrial park, and this seems that the aluminium alloy industry development in China is seemingly very optimistic, but
It is to be analyzed according to association personage Luo Baihui, the achievement of current aluminium alloy enterprise of China still allows of no optimist.Cause this situation
Main cause or because on domestic market to the demands of aluminum alloy materials very little, the stock of many aluminium alloy enterprises is higher, separately
Outer one side, the aluminium alloy intensive processing technique in China is still immature, and the technology content of product is not high, in addition in overseas market by
To the strike of trade protectionism, generally speaking, the development of the current cast aluminium alloy gold industry in China still suffers from predicament.
Very big hope is all entertained in the development of China's casting bound pair Science in Future in China metal casting industry, during " 12 ",
International mould association will will cooperate under authorities of government concerned leader with each place association, carry out " 12 " development rule
The implementation drawn, under the joint efforts of the whole industry, it is believed that casting industry must have bigger development, be the hair of China's manufacturing industry
Due contribution is made in exhibition.Meanwhile the hair of the industry such as China's automobile, aviation, there is huge business opportunity, this is China's casting production
The development of industry also provides the huge market demand simultaneously, in a word, development of China's metal foundry industry during " 12 "
There is huge prospect.
Metals against corrosion material, for non-metal anti-corrosion material, it is important that corrosion resistant alloy must have to
Very economical characteristic and performance for the use of family, should than carbon structure hardness of steel high, good toughness, and user use one
As method processing and manufacturing during.Must also Xu there is enough plasticity, good forming property and welding performance.In addition.Also
There is high decay resistance, in the case of thinner in section compared with carbon steel construction piece.Can have identical or longer
Service life.All general corrosion resistant alloys all have higher than the carbon structural steels of most of as-rolled conditions or normalized condition
Intensity.It can be welded using appropriate technique, and there is good forming property corresponding with its strength level.Anti-corrosion conjunction
The decay resistance of gold depends on its chemical composition, and notch toughness then depends on its chemical composition and production technology.
The ability of metal material possessed resistance erosion medium resistance in Korrosionsmedium, claim the corrosion resistance of metal.Proof gold
What corrosion resistance was high in category is generally configured with one of following three conditions.
(1)The high metal of thermodynamic stability.Can generally be judged with its standard electrode EMF, its numerical value calibration person stability compared with
It is high;Compared with loser, then stability is relatively low.The good noble metal of corrosion resistance, it is a kind of that this is belonged to if Pt, Au, Ag, Cu etc..
(2)It is easy to the metal of passivation.Many metals can form the dense oxide with protective effect in Oxidant
Film, this phenomenon are referred to as being passivated.That passivation is easiest in metal is Ti, Zr, Ta, Nb, Cr, Al etc..
(3)Surface energy generation indissoluble and the good corrosion products film of protectiveness metal.Such case is only in metal
Occur in specific corrosive medium, for example, the Fe in the Pb and Al, H3PO4 in H2SO4 solution, the Mo in hydrochloric acid solution
And Zn in air etc..
Current most of alloy material comes with some shortcomings, and the usual toughness of high-wear-resistant alloy is bad, conversely, the conjunction of good toughness
Golden wearability is bad.Therefore, the processing unit (plant) and processing method of a kind of corrosion resistant alloy material are needed badly.
The content of the invention
The purpose of the present invention be that a kind of processing unit (plant) that corrosion resistant alloy material is provided to solve the above problems and
Processing method.
The present invention is achieved through the following technical solutions above-mentioned purpose:
The processing unit (plant) and processing method of a kind of corrosion resistant alloy material, including bottom plate, the top of the bottom plate is welded with successively to be stirred
Case, storage bin, support and casting machine are mixed, the top of the agitator tank is welded with feed pipe and the first motor, and the first motor position
In the center on agitator tank top, the bottom of first motor output shaft is welded with the first drive link, and the first drive link
Positioned at the inside of agitator tank, the paddle equidistantly distributed, the agitator tank one are welded with the side wall of first drive link
The bottom of side outer wall is welded with discharge nozzle, and the other end of discharge nozzle is connected with storage bin, and the inside of the storage bin passes through spiral shell
Bolt is fixed with screw conveyor, and the top of support is welded with grinding case, and the top of the grinding case is provided with charging aperture, and charging aperture
Guide groove is welded with inwall, the top of the grinding case is welded with the second motor, and the bottom welding of the second motor output shaft
There is the second drive link, two drive rolls, the bottom of grinding case side outer wall are welded with the side wall of second drive link
Transfer tube is welded with, the top of the casting machine is welded with fusion case, and fuses case and be connected with transfer tube.
In order to further improve the performance of the present invention, the paddle is divided into two to six groups, and every group includes stirring
The quantity of leaf is four.
In order to further improve the performance of the present invention, the inwall of the agitator tank is welded with inclination close to bottom position
The filter of placement, and at the filter relatively low one and junction of the inwall of agitator tank is provided with discharge gate.
In order to further improve the performance of the present invention, the one end of the screw conveyor away from storage bin is positioned at guiding
The surface of groove, and the model GX250 of screw conveyor.
In order to further improve the performance of the present invention, the side of the grinding case is welded with two fixed mounts, and two
Driven voller is bolted on individual fixed mount, driven voller is formed with drive roll and is rotatably assorted.
In order to further improve the performance of the present invention, first motor, the second motor, screw conveyor and casting
Machine is respectively connected with switch, and switch is connected with controller, the model DATA-7311 of controller.
In order to further improve the performance of the present invention, the distance on top to the ground of the grinding case arrives with agitator tank
The distance on ground is equal, and interlocking has observation window on the side outer wall of agitator tank.
The processing unit (plant) and processing method of a kind of corrosion resistant alloy material, it is characterised in that:The processing stamping method includes
Following steps:
First, alloying pellet is sufficiently mixed.
Then, by the way that satisfactory alloy material is transported in storage bin after screening.
Then, transferred the material to by screw conveyor in grinding case.
Then, the material after grinding is fused by fusing case.
Finally, by casting machine one-step casting into alloy material.
Compared with prior art, beneficial effect is:
The present invention is simple in construction, and efficiency is higher, and sufficiently alloy material can be entered by the setting of the first motor and paddle
Row mixing, can be screened by the setting of filter to the alloy material of mixing, prevent the larger particle of particle enters from grinding
In tumbling barrel, it is more abundant that the setting by grinding driven pulley and driving wheel in case can grind alloy material, after convenient
The fusion of plane materiel material.
Brief description of the drawings
Fig. 1 is a kind of processing unit (plant) of corrosion resistant alloy material of the present invention and the sectional view of processing method.
Fig. 2 be a kind of corrosion resistant alloy material of the present invention processing unit (plant) and processing method paddle structural representation
Figure.
Fig. 3 is a kind of processing unit (plant) of corrosion resistant alloy material of the present invention and the driven voller and drive roll of processing method
Structural representation.
Description of reference numerals is as follows:
1st, bottom plate;2nd, agitator tank;3rd, filter;4th, discharge nozzle;5th, storage bin;6th, screw conveyor;7th, support;8th, casting machine;
9th, feed pipe;10th, the first motor;11st, the first drive link;12nd, paddle;13rd, case is ground;14th, driven pulley;15th, guide groove;
16th, the second motor;17th, the second drive link;18th, drive roll;19th, transfer tube;20th, case is fused.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings:
As shown in Figure 1-Figure 3, the processing unit (plant) and processing method of a kind of corrosion resistant alloy material, including bottom plate 1, the top of bottom plate 1
Agitator tank 2, storage bin 5, support 7 and casting machine 8 are welded with successively, and the top of agitator tank 2 is welded with the motor of feed pipe 9 and first
10, and the first motor 10 is located at the center on the top of agitator tank 2, the bottom of the output shaft of the first motor 10 is welded with the first transmission
Bar 11, and the first drive link 11 is located at the inside of agitator tank 2, stirring of equidistantly distributing is welded with the side wall of the first drive link 11
Leaf 12 is mixed, the bottom of the side outer wall of agitator tank 2 is welded with discharge nozzle 4, and the other end of discharge nozzle 4 is connected with storage bin 5, storage
The inside of case 5 has been bolted screw conveyor 6, and the top of support 7 is welded with grinding case 13, and the top of grinding case 13 is opened
There is charging aperture, and guide groove 15 is welded with charging aperture inwall, the top of grinding case 13 is welded with the second motor 16, and the second electricity
The bottom of the output shaft of machine 16 is welded with the second drive link 17, and two drive rolls 18 are welded with the side wall of the second drive link 17, are ground
The bottom of the side outer wall of tumbling barrel 13 is welded with transfer tube 19, and the top of casting machine 8 is welded with fusion case 20, and fuses case 20 with passing
Defeated pipe 19 is connected.
In order to further improve the performance of the present invention, paddle 12 divides for two to six groups, and every group includes paddle
12 quantity is four, and the inwall of agitator tank 2 is welded with tilted-putted filter 3 close to bottom position, and filter 3 is relatively low
The junction of inwall at one with agitator tank 2 is provided with discharge gate, and the one end of screw conveyor 6 away from storage bin 5 is located at guide groove
15 surface, and the model GX250 of screw conveyor 6, the side of grinding case 13 is welded with two fixed mounts, and two solid
Determine to be bolted driven voller 14 on frame, driven voller 14 is formed with drive roll 18 and is rotatably assorted, the first motor 10, second
Motor 16, screw conveyor 6 and casting machine 8 are respectively connected with switch, and switch is connected with controller, the model of controller
DATA-7311, the distance on top to the ground of grinding case 13 is equal with the distance of agitator tank 2 to ground, and the side of agitator tank 2
Interlocking has observation window on outer wall.
It is below the stamping method of the present invention:
First, alloying pellet is sufficiently mixed.
Then, by the way that satisfactory alloy material is transported in storage bin 5 after screening.
Then, transferred the material to by screw conveyor 6 in grinding case 13.
Then, the material after grinding is fused by fusing case 20.
Finally, by the one-step casting of casting machine 8 into alloy material.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, the original for simply illustrating the present invention described in above-described embodiment and specification
Reason, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its Xiao Wu circle.
Claims (8)
1. the processing unit (plant) and processing method of a kind of corrosion resistant alloy material, it is characterised in that:Including bottom plate(1), the bottom plate(1)
Top be welded with agitator tank successively(2), storage bin(5), support(7)And casting machine(8), the agitator tank(2)Top weldering
It is connected to feed pipe(9)With the first motor(10), and the first motor(10)Positioned at agitator tank(2)The center on top, described
One motor(10)The bottom of output shaft is welded with the first drive link(11), and the first drive link(11)Positioned at agitator tank(2)It is interior
Portion, first drive link(11)Side wall on be welded with the paddle equidistantly distributed(12), the agitator tank(2)Outside side
The bottom of wall is welded with discharge nozzle(4), and discharge nozzle(4)The other end and storage bin(5)Connection, the storage bin(5)It is interior
Portion has been bolted screw conveyor(6), support(7)Top be welded with grinding case(13), the grinding case(13)'s
Top is provided with charging aperture, and is welded with guide groove on charging aperture inwall(15), the grinding case(13)Top be welded with second
Motor(16), and the second motor(16)The bottom of output shaft is welded with the second drive link(17), second drive link(17)'s
Two drive rolls are welded with side wall(18), the grinding case(13)The bottom of side outer wall is welded with transfer tube(19), it is described
Casting machine(8)Top be welded with fusion case(20), and fuse case(20)With transfer tube(19)It is connected.
2. the processing unit (plant) and processing method of a kind of corrosion resistant alloy material according to claim 1, it is characterised in that:It is described
Paddle(12)It is divided into two to six groups, and every group includes paddle(12)Quantity be four.
3. the processing unit (plant) and processing method of a kind of corrosion resistant alloy material according to claim 1, it is characterised in that:It is described
Agitator tank(2)Inwall be welded with tilted-putted filter close to bottom position(3), and filter(3)With stirring at relatively low one
Mix case(2)The junction of inwall be provided with discharge gate.
4. the processing unit (plant) and processing method of a kind of corrosion resistant alloy material according to claim 1, it is characterised in that:It is described
Screw conveyor(6)Away from storage bin(5)One end be located at guide groove(15)Surface, and screw conveyor(6)Model
For GX250.
5. the processing unit (plant) and processing method of a kind of corrosion resistant alloy material according to claim 1, it is characterised in that:It is described
Grind case(13)Side be welded with two fixed mounts, and be bolted driven voller on two fixed mounts(14), from
Dynamic roller(14)With drive roll(18)Formation is rotatably assorted.
6. the processing unit (plant) and processing method of a kind of corrosion resistant alloy material according to claim 1, it is characterised in that:It is described
First motor(10), the second motor(16), screw conveyor(6)And casting machine(8)Switch is respectively connected with, and switch is connected with control
Device processed, the model DATA-7311 of controller.
7. the processing unit (plant) and processing method of a kind of corrosion resistant alloy material according to claim 1, it is characterised in that:It is described
Grind case(13)Top to ground distance and agitator tank(2)Distance to ground is equal, and agitator tank(2)Side outer wall
Upper interlocking has observation window.
8. the processing unit (plant) and processing method of a kind of corrosion resistant alloy material, it is characterised in that:It is described processing stamping method include with
Lower step:
First, alloying pellet is sufficiently mixed;
Then, by the way that satisfactory alloy material is transported to storage bin after screening(5)In;
Then, screw conveyor is passed through(6)Transfer the material to grinding case(13)In;
Then, the material after grinding is by fusing case(20)Fused;
Finally, casting machine is passed through(8)One-step casting is into alloy material.
Priority Applications (1)
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CN201710839491.2A CN107520424A (en) | 2017-09-18 | 2017-09-18 | The processing unit (plant) and processing method of a kind of corrosion resistant alloy material |
Applications Claiming Priority (1)
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CN201710839491.2A CN107520424A (en) | 2017-09-18 | 2017-09-18 | The processing unit (plant) and processing method of a kind of corrosion resistant alloy material |
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CN204122758U (en) * | 2014-09-26 | 2015-01-28 | 内蒙古民族大学 | A kind of alloy material grinder |
CN105458248A (en) * | 2015-12-25 | 2016-04-06 | 重庆海德冶金材料有限责任公司 | Stirring and feeding device for metallurgical powder |
CN105583051A (en) * | 2014-10-21 | 2016-05-18 | 哈尔滨市永恒鑫科技开发有限公司 | Powder grinding equipment for energy saving smelting of soft ore by employing mineral product powder |
CN205684688U (en) * | 2016-06-24 | 2016-11-16 | 广州德志金属制品有限公司 | A kind of die-cast product feeding device |
CN206168292U (en) * | 2016-11-12 | 2017-05-17 | 上海西源新能源技术有限公司 | Airtight agitating unit of solid powder mixture |
CN206184322U (en) * | 2016-11-12 | 2017-05-24 | 上海西源新能源技术有限公司 | Raw material mixing partial shipment device |
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2017
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Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2009034709A (en) * | 2007-08-01 | 2009-02-19 | National Institute Of Advanced Industrial & Technology | Molten metal feeding apparatus and molten metal feeding method |
CN201676710U (en) * | 2010-05-14 | 2010-12-22 | 汕头市捷成食品添加剂有限公司 | Grinding machine |
CN202291359U (en) * | 2011-11-10 | 2012-07-04 | 陈新华 | Die-casting smelting furnace |
CN203209107U (en) * | 2013-04-17 | 2013-09-25 | 嘉峪关大友企业公司轧辊厂 | Double-roller type alloy crusher |
CN204122758U (en) * | 2014-09-26 | 2015-01-28 | 内蒙古民族大学 | A kind of alloy material grinder |
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CN206168292U (en) * | 2016-11-12 | 2017-05-17 | 上海西源新能源技术有限公司 | Airtight agitating unit of solid powder mixture |
CN206184322U (en) * | 2016-11-12 | 2017-05-24 | 上海西源新能源技术有限公司 | Raw material mixing partial shipment device |
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Application publication date: 20171229 |