CN107514595A - Lamps apparatus for vehicle - Google Patents

Lamps apparatus for vehicle Download PDF

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Publication number
CN107514595A
CN107514595A CN201710854019.6A CN201710854019A CN107514595A CN 107514595 A CN107514595 A CN 107514595A CN 201710854019 A CN201710854019 A CN 201710854019A CN 107514595 A CN107514595 A CN 107514595A
Authority
CN
China
Prior art keywords
lamp body
elastomer
radiator
led
vehicle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710854019.6A
Other languages
Chinese (zh)
Inventor
谢斯
岳荣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hasco Vision Technology Co Ltd
Original Assignee
Shanghai Koito Automotive Lamp Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Koito Automotive Lamp Co Ltd filed Critical Shanghai Koito Automotive Lamp Co Ltd
Priority to CN201710854019.6A priority Critical patent/CN107514595A/en
Publication of CN107514595A publication Critical patent/CN107514595A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/47Passive cooling, e.g. using fins, thermal conductive elements or openings
    • F21S45/48Passive cooling, e.g. using fins, thermal conductive elements or openings with means for conducting heat from the inside to the outside of the lighting devices, e.g. with fins on the outer surface of the lighting device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

The present invention relates to a kind of lamps apparatus for vehicle, including lamp body, duct made of elastomer, radiator and light source, the duct made of elastomer is fixedly connected through the lamp body and with the lamp body up and down, the open at both ends of the duct made of elastomer communicates with air, the radiator is arranged on the wall of the duct made of elastomer, the finless parts of the radiator are stretched into the duct made of elastomer and directly contacted with air, the other parts of the radiator are located at outside the duct made of elastomer, the inner side of the lamp body, the light source is located at the inner side of the lamp body, and on the radiator, the light source uses LED, the LED is directly installed in LED-baseplate, the LED-baseplate is located at the inner side of the lamp body, and it is fixed on the radiator.Radiating efficiency of the present invention is high, low in energy consumption, the power savings advantages of LED light source is really played, while and can meets flexible modulation, the needs of dynamic lighting.

Description

Lamps apparatus for vehicle
Technical field
The present invention relates to a kind of lamps apparatus for vehicle, more particularly to a kind of vehicle lamp that can realize LED light source high efficiency and heat radiation Tool.
Background technology
In recent years, LED is with the extensive concern and high praise of its green, the advantage of energy-conservation by market.However, to part vehicle It is more more energy efficient than the light fixture of conventional light source that the energy consumption of upper LED lamp finds that LED light for vehicle does not have after being investigated.This is main It is because LED photoelectric transformation efficiency is low, can also produces heat luminous while, about 65%-85% electric energy is converted into Heat energy, protrude LED heat dissipation problem, if LED heat dissipation design is improper, it will to cause LED chip junction temperature too high, device The part lost of life, when thermal accumlation to a certain extent, it will cause LED light to decline.
In order to reduce light decay loss, need to set cooling system in car light, but due to the usual efficiency of common cooling system not Height, so causing the rising of energy consumption.Common cooling system is broadly divided into active heat removal and passively two kinds of forms of radiating.Active heat removal For system by taking BMW6 Vehicular lamps as an example, being related to the parts of power consumption includes 64 chip LEDs (amounting to power consumption about 60W), aluminium alloy Radiator, two fans and drive circuit so that the whole nearly 80W of lamp power consumption, weight is about 5Kg, has exceeded conventional truck lamp The weight (generally 2~3Kg) of tool.Passive cooling system is by taking LS600h Vehicular lamps as an example, although the LED used energy consumption is slightly Pettiness some, a total of about 45W, but due to use passive radiating mode, it has to use a large amount of aluminium alloys to make as radiator It is heavier than active heat removal class to obtain whole lamp weight, generally higher than 5Kg.It can be seen that LED light for vehicle is auxiliary because radiating needs are set Auxiliary system significantly increases the energy consumption of whole lamp so that was canceled out substantially by the LED energy saved originally.
The content of the invention
It is its cooling system efficiency high, low in energy consumption the present invention is intended to provide a kind of lamps apparatus for vehicle, make the energy-conservation of LED light source Advantage is really played, while and can meets flexible modulation, the needs of dynamic lighting.
The main technical schemes of the present invention have:
A kind of lamps apparatus for vehicle, including lamp body, duct made of elastomer, radiator and light source, the duct made of elastomer pass through up and down Wear the lamp body and be fixedly connected with the lamp body, the open at both ends of the duct made of elastomer communicates with air, the radiator On the wall of the duct made of elastomer, the finless parts of the radiator stretch into direct with air in the duct made of elastomer Contact, the other parts of the radiator are located at outside the duct made of elastomer, the inner side of the lamp body, and the light source is located at institute The inner side of lamp body is stated, and on the radiator.
The light source preferably uses LED, the LED to be directly installed in LED-baseplate, and the radiator is located at the lamp body The surface of inner side is provided with LED-baseplate mounting structure, and the LED-baseplate is located at the inner side of the lamp body, and is fixed on the LED On base mounting structure.
The LED-baseplate uses but to be not limited to the thermal conductivitys such as aluminium base, copper base or FR4 substrates higher and can make electricity The material on road is made.
The lamps apparatus for vehicle also includes lens, and the lens coordinates at the front opening of the lamp body, Lamp chamber is formed with the lamp body.
The radiator, which uses but is not limited to aluminium alloy, fine aluminium, copper or heat-conducting plastic etc., has the material of high thermal conductivity It is made.
The fin of the radiator is preferably above-below direction extension.
The lamps apparatus for vehicle also includes lens, and the lens are arranged on the inner side of the lamp body, the light by support The front in source.
The lens are the non-spherical lens that preceding surface is convex outward, rear surface is vertical plane.
The lamps apparatus for vehicle also includes speculum, and the speculum is arranged in the lamp body by the support Side, the speculum are in bowl-shape, and the light source is between the speculum and lens.
The support is adjustably arranged on the lamp body by screw position.
The support can include overhead support and underlying holder two parts, and each section is integrally L-shaped, be divided into transverse part and Vertical part, or, each section is by the platy structure that extends along light direction of illumination and the rear end one for being connected to the platy structure Or many places it is vertically extending flanging composition, the lens and speculum be fixed on overhead support and underlying holder the transverse part or Between platy structure, the vertical part or the flanging are fixedly connected each via the screw rod with the rear wall of the lamp body.
The duct made of elastomer uses but is not limited to the materials such as thermoplastic elastomer (TPE) or silicon rubber and is made.The elasticity Body pipeline using but be not limited by nut, connect with the lamp body and the radiator by the way of jump ring or adhesive bond It is connected together.
The beneficial effects of the invention are as follows:
The present invention extends into the radiating fin of radiator by setting the duct made of elastomer of open at both ends on lamp body Enter into pipeline and directly carry out heat exchange with ambient air outside, obtain larger convection transfer rate, higher temperature difference ladder Degree and less cooling system thermal resistance, so the heat overwhelming majority can be distributed very quickly caused by light fixture.Thus, Compared to existing light fixture, the usage amount of radiator can be largely cut down, and LED light efficiency can be kept simultaneously.
Also, due to being duct made of elastomer, pipeline locally can to a certain extent bend, rotate in itself, and at all not The radiating in pipeline is influenceed, therefore the present invention can not only meet the radiating requirements of LED lamps apparatus for vehicle, reduce vehicle on the whole Carbon emission, while and can ensures the flexible modulation of vehicle lighting condition during traveling, meets the requirement of motion.
Brief description of the drawings
Fig. 1 is the internal structure longitudinal direction cut-away view of one embodiment of the present of invention;
Fig. 2 is the structural representation of the duct made of elastomer cooling system;
Fig. 3 is the temperature profile of the duct made of elastomer cooling system;
Fig. 4 is the flow field figure of the duct made of elastomer cooling system.
Reference:1. lens;2. lamp body;3. duct made of elastomer cooling system;4. speculum;5. lens;6. support; 7. screw rod;8. duct made of elastomer;9. radiator;10.LED chips;11.LED substrates.
Embodiment
The invention discloses a kind of lamps apparatus for vehicle, as shown in Figure 1,2,3, 4, including lamp body 2, duct made of elastomer 8, radiating Device 9 and light source, the upper side wall and lower wall of the lamp body are equipped with hatch frame, for connecting the duct made of elastomer, i.e. institute Duct made of elastomer is stated through running through the lamp body at the hatch frame up and down and being fixedly connected with the lamp body, the elastomer tube The open at both ends in road is simultaneously communicated with air, and the radiator is arranged on the wall of the duct made of elastomer, the wing of the radiator Piece part is stretched into the duct made of elastomer and directly contacted with the air flowed in pipeline, and the other parts of the radiator are located at Outside the duct made of elastomer, the inner side of the lamp body, as light source be fixedly mounted base structure.During light source luminescent Caused heat first passes through heat transfer and passes to fin, is then directly exchanged by fin to extraneous air.The light source is located at The inner side of the lamp body, and on the radiator.
The lamp body, duct made of elastomer and radiator are the chief components of duct made of elastomer cooling system 3.Pass through institute Duct made of elastomer cooling system is stated, the light fixture realizes external Direct Air-Cooled radiating, and convection transfer rate is high, temperature gradient Height, system thermal resistance are low, and radiating efficiency significantly improves.Therefore contribute to the volume and weight of reduction radiator, while reduce LED Temperature, so as to improve LED light efficiency, it is sent more light under less power consumption, so as to reduce whole light fixture Power consumption, it helps achieve the lightweight of lamps apparatus for vehicle, make corresponding light fixture as energy-saving lamp truly.
Because the duct made of elastomer has flexibility, it can bend, rotate, direction is as shown by the arrows in Figure 2.It is dynamic when needing During state illumination light modulation, duct made of elastomer can move together therewith, and to reach required lighting requirement, therefore the light fixture of the present invention can While the high efficiency and heat radiation of vehicle lamp is realized, to ensure the flexible modulation of vehicle lighting condition during traveling, meet Light modulation or dynamic lighting requirement.
The light source preferably uses LED chip 10, and the LED chip is directly installed on heat conductivity insulation LED-baseplate 11 On.The surface that the radiator is located on the inside of the lamp body is provided with LED-baseplate mounting structure, and the LED-baseplate is positioned at described The inner side of lamp body, and be fixed on the LED-baseplate mounting structure.According to lighting requirements, multiple LED chips can be set.It is described LED-baseplate can use the thermal conductivitys such as aluminium base, copper base or FR4 substrates higher and can make the material of circuit and be made, It is preferred that it is made up of the metal of high thermoconductivity.Heat is transmitted on radiator by LED-baseplate caused by LED light source, radiator Conduct heat to again on the fin at the back side, then the external environment by way of convection current and radiation and in duct made of elastomer Air directly carries out heat exchange, so that LED is quickly cooled down.
For LED vehicle lamps in luminous the characteristics of producing amount of heat simultaneously, the present invention is using brand-new based on bullet Property body heat dissipation of pipeline system lamps apparatus for vehicle, this partial heat can fast and effeciently be distributed, it is whole so as to reduce Power consumption of heat dissipation system, make the energy-conservation of LED lamp, weight loss effect more obvious.Therefore, the present invention is also more suitable for LED lamp.
The lamps apparatus for vehicle also includes lens 1, and the lens is made up of light transmissive material, and rear end is opening-like, uses Installed in coordinating with the lamp body.The lens coordinates at the front opening of the lamp body, is formed with the lamp body Lamp chamber.A part of light is reflected back lamp chamber through lens, and a part of light is then pointed into automobile traveling front through lens.
The fin of the radiator is preferably above-below direction extension, i.e., consistent with the bearing of trend of the duct made of elastomer, Air-flow direction in pipeline in other words so that taken away to greatest extent when being flowed through from bottom to up through the air of pipeline Heat.The ventilating path that multiple radiating fins are formed so that be directed to upside on the downside of through the air of duct made of elastomer from lamp body. Above-below direction set by duct made of elastomer can be understood as lamp installation on vehicle body in the state of vertical, contribute to Flowing of the air in duct made of elastomer.In order to ensure the radiating effect of radiator in itself, the radiator uses but not It is limited to the material with high thermal conductivity such as aluminium alloy, fine aluminium, copper or heat-conducting plastic to be made.
The lamps apparatus for vehicle also includes the lens 5 being located in lamp chamber, and the lens can be arranged on described by support 6 The inner side of lamp body, the front of the light source.
The lens are the non-spherical lenses that preceding surface is convex outward, rear surface is vertical plane, can penetrate rear side and come Light switch to lens in front of directional light directive.
The lamps apparatus for vehicle also includes the speculum 4 being located in lamp chamber, and the speculum can also pass through the support Installed in the inner side of the lamp body, the light source is between the speculum and lens.The speculum can be by the LED core The light reflection that piece is sent is focused on rear side of the lens on ray axis.The speculum can be in bowl-shape.The first of speculum is burnt Near LED chip, the second focus is on rear side of lens on ray axis point.
The support can be adjustably arranged on the lamp body by the position of screw rod 7.
The support can include overhead support and underlying holder two parts, and each section can be integrally L-shaped, is divided into horizontal stroke Portion and vertical part or the platy structure by extending along light direction of illumination and be connected to the platy structure rear end one or The vertically extending flanging composition in many places.The lens and speculum are fixed on the transverse part or plate of overhead support and underlying holder Between shape structure, the vertical part or flanging are held up each via the screw rod.The screw rod is long bolt, and it runs through the lamp body Rear wall and extend forwards.The position of the support, speculum, lens can be adjusted by adjusting bolt.Corresponding to institute Two parts up and down of support are stated, the screw rod being fixed on the lamp body rear wall also at least up and down two or two groups, It is respectively used to connect two parts up and down of the support.
The direction of illumination of the LED chip can be according to light distribution requirements by adjusting installation base plate, speculum and the position of lens Put and adjust.
The duct made of elastomer of the present invention uses but is not limited to the materials such as thermoplastic elastomer (TPE) or silicon rubber and is made, This kind of material has larger compressibility and ductility in the case of stress, in order to meet that bar is illuminated in vehicular motion The needs of part flexible modulation.The modes such as the duct made of elastomer uses but is not limited by nut, jump ring or adhesive bond Linked together with the lamp body and the radiator.
For the performance of cooling system used in the light fixture of the checking present invention, FloEFD calorifics analogue simulation softwares pair are utilized The duct made of elastomer cooling system carries out simulation calculating, there is the storage standard that carries with reference to popular TL909 high temperature, setting more harshness Simulated conditions:Ta=70 DEG C of environment temperature, calm, LED electrical power consumeds are 15W.
Fig. 3, the result shown in 4 is calculated in simulation.Fig. 3 is the temperature of the cooling system, and Temperature Distribution is reasonable, LED's Tc=117 DEG C of shell temperature, it can be seen from the relation of LED life and temperature, LED in this system, working life under 70 DEG C of environment (B50L80) between 15000H~40000H, Rca=3.1 DEG C of system thermal resistance/W.
Fig. 4 is the flow field figure of the cooling system, it can be seen that LED heat is mainly dissipated to environment by two kinds of approach In, a portion heat passed to the relatively low lamp body and lens of temperature by closing free convection in lamp chamber before this, then Exchanged heat again by lamp body and lens with extraneous air;Another part heat is then transmitted to heat radiator fin by heat transfer, by Fin exchanges heat with outside air.Comparatively speaking, the heat exchange efficiency of front portion is low, and heat is mainly consumed by second of approach Dissipate.
Luminous flux detection is carried out under 25 DEG C of environment, according to LED luminous flux and the relation of temperature, now Tc can be extrapolated =72 DEG C.In this case, it is 1100lm that can calculate luminous flux.
To sum up result illustrates that the system all has good performance in terms of radiating, service life and optical efficiency.

Claims (10)

  1. A kind of 1. lamps apparatus for vehicle, it is characterised in that:Including lamp body, duct made of elastomer, radiator and light source, the elastomer tube Road is fixedly connected through the lamp body and with the lamp body up and down, and the open at both ends of the duct made of elastomer communicates with air, institute Radiator is stated on the wall of the duct made of elastomer, the finless parts of the radiator stretch into the duct made of elastomer with Air directly contacts, and the other parts of the radiator are located at outside the duct made of elastomer, the inner side of the lamp body, the light Source is located at the inner side of the lamp body, and on the radiator.
  2. 2. lamps apparatus for vehicle as claimed in claim 1, it is characterised in that:The light source uses LED, the LED to be mounted directly In LED-baseplate, the surface that the radiator is located on the inside of the lamp body is provided with LED-baseplate mounting structure, the LED-baseplate Positioned at the inner side of the lamp body, and it is fixed on the LED-baseplate mounting structure, the LED-baseplate is using aluminium base, copper-based Plate, aluminium alloy base plate or FR4 substrates.
  3. 3. lamps apparatus for vehicle as claimed in claim 2, it is characterised in that:The radiator is using aluminium alloy, fine aluminium, copper or leads Thermoplastic materials makes.
  4. 4. lamps apparatus for vehicle as claimed in claim 3, it is characterised in that:The fin above-below direction extension of the radiator.
  5. 5. lamps apparatus for vehicle as claimed in claim 4, it is characterised in that:Also include lens, the lens are installed by support In the inner side of the lamp body, the front of the light source.
  6. 6. lamps apparatus for vehicle as claimed in claim 5, it is characterised in that:The lens are that preceding surface is convex outward, rear table Face is the non-spherical lens of vertical plane.
  7. 7. lamps apparatus for vehicle as claimed in claim 5, it is characterised in that:Also include speculum, the speculum passes through described Support is arranged on the inner side of the lamp body, and the speculum is in bowl-shape, and the light source is between the speculum and lens.
  8. 8. lamps apparatus for vehicle as claimed in claim 7, it is characterised in that:The support is adjustably arranged on by screw position On the lamp body.
  9. 9. lamps apparatus for vehicle as claimed in claim 8, it is characterised in that:The support includes overhead support and underlying holder two Part, each section is integrally L-shaped, is divided into transverse part and vertical part, or, each section is by the tabular that extends along light direction of illumination Structure is formed with one or more vertically extending flangings of the rear end of the platy structure are connected to, and the lens and speculum are fixed Up between support and the transverse part or platy structure of underlying holder, the vertical part or the flanging are each via the spiral shell Bar is fixedly connected with the rear wall of the lamp body.
  10. 10. the lamps apparatus for vehicle as described in claim 1,2,3,4,5,6,7 or 8, it is characterised in that:The duct made of elastomer is adopted Be made of thermoplastic elastomer (TPE) or silicon rubber, the duct made of elastomer nut, jump ring or adhesive bonding by way of with The lamp body and the radiator link together.
CN201710854019.6A 2017-09-15 2017-09-15 Lamps apparatus for vehicle Pending CN107514595A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710854019.6A CN107514595A (en) 2017-09-15 2017-09-15 Lamps apparatus for vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710854019.6A CN107514595A (en) 2017-09-15 2017-09-15 Lamps apparatus for vehicle

Publications (1)

Publication Number Publication Date
CN107514595A true CN107514595A (en) 2017-12-26

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ID=60725777

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CN201710854019.6A Pending CN107514595A (en) 2017-09-15 2017-09-15 Lamps apparatus for vehicle

Country Status (1)

Country Link
CN (1) CN107514595A (en)

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060028833A1 (en) * 2004-08-06 2006-02-09 Koito Manufacturing Co., Ltd. Vehicle headlamp and lamp unit
CN1761386A (en) * 2004-10-12 2006-04-19 盟立光能科技股份有限公司 Heat sink for light cluster of light-emitting diode
JP2008135261A (en) * 2006-11-28 2008-06-12 Matsushita Electric Ind Co Ltd Headlamp for vehicle and headlamp device for vehicle using it
US20080247177A1 (en) * 2007-02-09 2008-10-09 Toyoda Gosei Co., Ltd Luminescent device
CN102016407A (en) * 2008-04-29 2011-04-13 皇家飞利浦电子股份有限公司 Light emitting module, heat sink and illumination system
CN201897123U (en) * 2010-12-09 2011-07-13 贝思企业有限公司 Lamp composite structure
CN104235728A (en) * 2014-09-16 2014-12-24 昆山腾朗电子有限公司 Vibration damping automotive lamp
DE202015100296U1 (en) * 2014-04-16 2015-05-06 Arc Solid-State Lighting Corporation Light module with the ability to adjust the illumination angle and to use phase change heat dissipation
DE102016000978A1 (en) * 2016-01-29 2017-08-03 GM Global Technology Operations LLC (n. d. Ges. d. Staates Delaware) headlamp device
CN207179552U (en) * 2017-09-15 2018-04-03 上海小糸车灯有限公司 Lamps apparatus for vehicle

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060028833A1 (en) * 2004-08-06 2006-02-09 Koito Manufacturing Co., Ltd. Vehicle headlamp and lamp unit
CN1761386A (en) * 2004-10-12 2006-04-19 盟立光能科技股份有限公司 Heat sink for light cluster of light-emitting diode
JP2008135261A (en) * 2006-11-28 2008-06-12 Matsushita Electric Ind Co Ltd Headlamp for vehicle and headlamp device for vehicle using it
US20080247177A1 (en) * 2007-02-09 2008-10-09 Toyoda Gosei Co., Ltd Luminescent device
CN102016407A (en) * 2008-04-29 2011-04-13 皇家飞利浦电子股份有限公司 Light emitting module, heat sink and illumination system
CN201897123U (en) * 2010-12-09 2011-07-13 贝思企业有限公司 Lamp composite structure
DE202015100296U1 (en) * 2014-04-16 2015-05-06 Arc Solid-State Lighting Corporation Light module with the ability to adjust the illumination angle and to use phase change heat dissipation
CN104235728A (en) * 2014-09-16 2014-12-24 昆山腾朗电子有限公司 Vibration damping automotive lamp
DE102016000978A1 (en) * 2016-01-29 2017-08-03 GM Global Technology Operations LLC (n. d. Ges. d. Staates Delaware) headlamp device
CN207179552U (en) * 2017-09-15 2018-04-03 上海小糸车灯有限公司 Lamps apparatus for vehicle

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Address after: 201821 No. 767, Yecheng Road, Shanghai, Jiading District

Applicant after: HUAYU VISION TECHNOLOGY (SHANGHAI) Co.,Ltd.

Address before: 201821 Yecheng Road, Jiading District, Jiading District, Jiading District, Shanghai

Applicant before: SHANGHAI KOITO AUTOMOTIVE LAMP Co.,Ltd.