CN107513681A - A kind of hot-dip galvanizing technique - Google Patents

A kind of hot-dip galvanizing technique Download PDF

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Publication number
CN107513681A
CN107513681A CN201710710675.9A CN201710710675A CN107513681A CN 107513681 A CN107513681 A CN 107513681A CN 201710710675 A CN201710710675 A CN 201710710675A CN 107513681 A CN107513681 A CN 107513681A
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workpiece
temperature
solution
pickling
zinc
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CN201710710675.9A
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CN107513681B (en
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沈洪卫
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Tongxiang Tiesheng line equipment Co.,Ltd.
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TONGXIANG TIESHENG LINE EQUIPMENT CO Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26After-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
    • C23C22/08Orthophosphates

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Coating With Molten Metal (AREA)
  • Chemical Treatment Of Metals (AREA)

Abstract

The invention discloses a kind of hot-dip galvanizing technique, comprise the following steps:The first step, oil removing:Workpiece is poured into the mixed solution of the sodium hydroxide by 10 12g/L sodium carbonate, 12 15g/L, solution temperature is 90~100 DEG C, reaches workpiece completely by untill infiltration;Second step, pickling, 5~10min of pickling in the sulfuric acid solution that concentration is 15%~20% is put the workpiece in, and addition suppression mist corrosion inhibiter, pickling temperature are 30~50 DEG C in the solution, and 2~3min is rinsed with clear water after pickling is complete;3rd step, with 50 60 DEG C of warm water cleaning workpieces.Hot-dip galvanizing technique cooling link cooling velocity is fast, and water consumption is small, and energy consumption is low, and uses chromium-free deactivation, environmentally friendly.

Description

A kind of hot-dip galvanizing technique
Technical field:
The present invention relates to zinc-plated field, is especially a kind of hot-dip galvanizing technique.
Background technology:
Hot-dip galvanizing technique generally comprises following steps:Pickling, clean, help plating, galvanizing by dipping, cooling and passivation, wherein, Acid mist is also easy to produce in acid cleaning process, has a strong impact on working environment, and pickling time grasp is incorrect, can consume a large amount of hydrochloric acid; Galvanizing by dipping layer formation process is the process that iron-kirsite is formed between iron-based body and outmost pure zinc layer, and workpiece surface exists Iron-zinc alloy layer is formed during hot-dip, just to be combined very well between iron and pure zinc layer, but zinc gray can be produced during this, Galvanizing quality is not only influenceed, and influences production efficiency;Because the workpiece after hot dipping is the height close to 400 DEG C in cooling procedure Temperature, if common water cooling, cooling effect is bad not to be said, cooling water temperature is drastically raised, it is necessary to change cooling water in real time, is consumed Water is big, and cooling effect is bad;It is exactly finally passivating process, existing passivating solution is typically environmental pollution than more serious Sexavalence chromium passivating based on chromic salts.Furthermore the galvanized part uneven coating of existing process production is even, perishable.
The content of the invention:
The technical problem to be solved by the invention is to provide a kind of production environment is friendly, galvanizing quality is high, galvanized part coating Uniformly, corrosion resistant hot-dip galvanizing technique, zincincation cooling link cooling velocity is fast, and water consumption is small, and energy consumption is low, and adopts It is environmentally friendly with chromium-free deactivation.
The technical solution of the present invention is to provide a kind of hot-dip galvanizing technique, comprises the following steps:
The first step, oil removing:Workpiece is poured into the mixed solution of the sodium hydroxide by 10-12g/L sodium carbonate, 12-15g/L In, solution temperature is 90~100 DEG C, reaches workpiece completely by untill infiltrating;
Second step, pickling, 5~10min of pickling in the sulfuric acid solution that concentration is 15%~20% is put the workpiece in, and molten Addition suppression mist corrosion inhibiter, pickling temperature are 30~50 DEG C in liquid, and 2~3min is rinsed with clear water after pickling is complete;
3rd step, with 50-60 DEG C of warm water cleaning workpiece;
4th step, impregnate quickening liquid, put the workpiece in zinc chloride-aqueous ammonium chloride solution and impregnate, dipping temperature be 60~ 70 DEG C, dip time is 1~3min;
5th step, drying preheating, in order to prevent workpiece from being deformed in immersion plating because temperature drastically raises, and removes remnants Moisture, quick-fried zinc is prevented, cause zinc liquid is quick-fried to splash, generally 80~125 DEG C of preheating;
6th step, galvanizing by dipping, the workpiece after preheating is put into zinc liquid, zinc liquid temperature is 450~495 DEG C, when soaking zinc Between be 3~6min, and be passed through pressure-air in zinc liquid, zinc liquid is constantly rolled in workpiece surface, to remove zinc gray, and with scraping Grey device removes the zinc gray floated;
7th step, cooling, put the workpiece in cooling water of the temperature less than 30 DEG C and cool down, wherein, cooling bay bottom is set Sub-cooled matchmaker's bending tube, sub-cooled matchmaker is using LNG cold energy as low-temperature receiver, by the temperature of normal temperature refrigerant after being exchanged heat with normal temperature refrigerant - 50~-15 DEG C are down to, the natural gas after heat exchange is used to heat the solution temperature in other steps;
8th step, passivation, rinsing, puts the workpiece in passivating solution after being passivated and rinses, then air-dry, passivating solution is by metatitanic acid Salt, phosphate, modifying epoxy resin by organosilicon, organic acid and water composition.
Preferably, anti-knock agent is additionally added in step 4.
Further, one or more of the organic acid in citric acid, tartaric acid, salicylic acid or lactic acid in step 8.
The beneficial effects of the invention are as follows:This technique productions is environment-friendly, galvanizing quality is high, galvanized part coating is uniform, corrosion resistant Erosion, zincincation cooling link cooling velocity is fast, and water consumption is small, and energy consumption is low, and uses chromium-free deactivation, environmentally friendly.
Embodiment:
With reference to embodiment, the invention will be further described:
A kind of hot-dip galvanizing technique, comprises the following steps:
The first step, oil removing:Workpiece is poured into the mixed solution of the sodium hydroxide by 10-12g/L sodium carbonate, 12-15g/L In, solution temperature is 90~100 DEG C, reaches workpiece completely by untill infiltrating;
Second step, pickling, 5~10min of pickling in the sulfuric acid solution that concentration is 15%~20% is put the workpiece in, and molten Addition suppression mist corrosion inhibiter, pickling temperature are 30~50 DEG C in liquid, and 2~3min is rinsed with clear water after pickling is complete;
3rd step, with 50-60 DEG C of warm water cleaning workpiece;
4th step, impregnate quickening liquid, put the workpiece in zinc chloride-aqueous ammonium chloride solution and impregnate, dipping temperature be 60~ 70 DEG C, dip time is 1~3min, and adds anti-knock agent in zinc chloride-aqueous ammonium chloride solution;
5th step, drying preheating, in order to prevent workpiece from being deformed in immersion plating because temperature drastically raises, and removes remnants Moisture, quick-fried zinc is prevented, cause zinc liquid is quick-fried to splash, generally 80~125 DEG C of preheating;
6th step, galvanizing by dipping, the workpiece after preheating is put into zinc liquid, zinc liquid temperature is 450~495 DEG C, when soaking zinc Between be 3~6min, and be passed through pressure-air in zinc liquid, zinc liquid is constantly rolled in workpiece surface, to remove zinc gray, and with scraping Grey device removes the zinc gray floated;
7th step, cooling, put the workpiece in cooling water of the temperature less than 30 DEG C and cool down, wherein, cooling bay bottom is set Sub-cooled matchmaker's bending tube, cooling water are tap water at normal temperature, and sub-cooled matchmaker changes using LNG cold energy as low-temperature receiver with normal temperature refrigerant The temperature of normal temperature refrigerant is down to -20 DEG C after heat, the natural gas after heat exchange is used to heat the solution temperature in other steps;Although The refrigerant temperature of cooling bay bottom is -20 DEG C, but upper strata running water water temperature initial temperature is soaked at 5-12 DEG C or so through high temperature workpiece After entering, its temperature can be controlled between 20-30 DEG C substantially, can so use the cooling water cooling down high-temperature workpiece repeatedly in cooling bay Without supplement cold water in real time.
8th step, passivation, rinsing, puts the workpiece in passivating solution after being passivated and rinses, then air-dry, passivating solution is by metatitanic acid Salt, phosphate, modifying epoxy resin by organosilicon, organic acid and water composition, organic acid is citric acid and salicylic combination.

Claims (3)

1. a kind of hot-dip galvanizing technique, it is characterised in that comprise the following steps:
The first step, oil removing:Workpiece is poured into the mixed solution of the sodium hydroxide by 10-12g/L sodium carbonate, 12-15g/L, Solution temperature is 90~100 DEG C, reaches workpiece completely by untill infiltrating;
Second step, pickling, 5~10min of pickling in the sulfuric acid solution that concentration is 15%~20% is put the workpiece in, and in the solution Addition suppression mist corrosion inhibiter, pickling temperature is 30~50 DEG C, and 2~3min is rinsed with clear water after pickling is complete;
3rd step, with 50-60 DEG C of warm water cleaning workpiece;
4th step, quickening liquid is impregnated, puts the workpiece in zinc chloride-aqueous ammonium chloride solution and impregnates, dipping temperature is 60~70 DEG C, dip time is 1~3min;
5th step, drying preheating, in order to prevent workpiece from being deformed in immersion plating because temperature drastically raises, and removes residual water Point, quick-fried zinc is prevented, causes zinc liquid is quick-fried to splash, generally 80~125 DEG C of preheating;
6th step, galvanizing by dipping, the workpiece after preheating is put into zinc liquid, zinc liquid temperature is 450~495 DEG C, galvanizing time 3 ~6min, and pressure-air is passed through in zinc liquid, zinc liquid is constantly rolled in workpiece surface, to remove zinc gray, and use ash-scraper The zinc gray floated is removed;
7th step, cooling, put the workpiece in cooling water of the temperature less than 30 DEG C and cool down, wherein, cooling bay bottom sets low temperature Matchmaker's bending tube is cooled down, cooling water is tap water at normal temperature, and sub-cooled matchmaker is using LNG cold energy as low-temperature receiver, after being exchanged heat with normal temperature refrigerant The temperature of normal temperature refrigerant is down to -50~-15 DEG C, the natural gas after heat exchange is used to heat the solution temperature in other steps;
8th step, passivation, rinsing, puts the workpiece in passivating solution after being passivated and rinses, then air-dry, passivating solution is by titanate, phosphorus Hydrochlorate, modifying epoxy resin by organosilicon, organic acid and water composition.
2. hot-dip galvanizing technique according to claim 1, it is characterised in that anti-knock agent is additionally added in step 4.
3. hot-dip galvanizing technique according to claim 1, it is characterised in that organic acid is selected from citric acid, wine in step 8 One or more in stone acid, salicylic acid or lactic acid.
CN201710710675.9A 2017-08-18 2017-08-18 Hot-dip galvanizing process Active CN107513681B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111304572A (en) * 2019-12-31 2020-06-19 桐乡市铁盛线路器材有限公司 Hot-dip galvanizing process for corrosion-resistant steel pipe
CN111945091A (en) * 2019-05-15 2020-11-17 扬州澳洋顺昌金属材料有限公司 Galvanizing production process
CN114807812A (en) * 2022-04-24 2022-07-29 上海聚丰热镀锌有限公司 Hot-dip galvanizing process for metal plated part
CN114855109A (en) * 2022-05-31 2022-08-05 杭州新兴车料有限公司 Foldable scooter frame galvanizing process
CN114921741A (en) * 2022-05-26 2022-08-19 中电建武汉铁塔有限公司 Hot galvanizing process

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111945091A (en) * 2019-05-15 2020-11-17 扬州澳洋顺昌金属材料有限公司 Galvanizing production process
CN111304572A (en) * 2019-12-31 2020-06-19 桐乡市铁盛线路器材有限公司 Hot-dip galvanizing process for corrosion-resistant steel pipe
CN114807812A (en) * 2022-04-24 2022-07-29 上海聚丰热镀锌有限公司 Hot-dip galvanizing process for metal plated part
CN114921741A (en) * 2022-05-26 2022-08-19 中电建武汉铁塔有限公司 Hot galvanizing process
CN114921741B (en) * 2022-05-26 2023-11-10 中电建武汉铁塔有限公司 Hot galvanizing process
CN114855109A (en) * 2022-05-31 2022-08-05 杭州新兴车料有限公司 Foldable scooter frame galvanizing process

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