CN107513263A - A kind of thermoplastic elastomer (TPE) gasket material and its production method - Google Patents

A kind of thermoplastic elastomer (TPE) gasket material and its production method Download PDF

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Publication number
CN107513263A
CN107513263A CN201710973920.5A CN201710973920A CN107513263A CN 107513263 A CN107513263 A CN 107513263A CN 201710973920 A CN201710973920 A CN 201710973920A CN 107513263 A CN107513263 A CN 107513263A
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Prior art keywords
sebs
silane coupler
pok
epdm
filling
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CN201710973920.5A
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CN107513263B (en
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兰浩
尹云山
王春艳
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Weihai Lianqiao New Material Science & Technology Co Ltd
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Weihai Lianqiao New Material Science & Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L73/00Compositions of macromolecular compounds obtained by reactions forming a linkage containing oxygen or oxygen and carbon in the main chain, not provided for in groups C08L59/00 - C08L71/00; Compositions of derivatives of such polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/04Thermoplastic elastomer

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

A kind of thermoplastic elastomer (TPE) gasket material, using aliphatic poly ketone resin(POK), ethylene propylene diene rubber(EPDM), hydrogenated styrene butadiene styrol copolymer(SEBS), filling oil, Nano filling, silane coupler, antioxidant and lubricant produced for raw material, its technical characteristic is, raw material form it is calculated in weight percent including:Aliphatic poly ketone resin(POK)35% 75%, hydrogenated styrene butadiene styrol copolymer(SEBS)10 20%, ethylene propylene diene rubber(EPDM)5% 10%, filling oil 10% 20%, Nano filling 2 15%, silane coupler 0.1 2%, antioxidant 0.2% 1.0%, lubricant 0.2 2%.A kind of thermoplastic elastomer (TPE) gasket material possesses can injection molding feature, reduce the complex steps such as the mixing of traditional rubber sheet gasket plug, vulcanization, flash trimming, silication, realize one-step shaping, production cost is low, reduce risk caused by the production process of complexity simultaneously, have the characteristic of rubber sheet gasket plug concurrently, there is preferable sealing, resilience and ageing-resistant performance.

Description

A kind of thermoplastic elastomer (TPE) gasket material and its production method
Technical field
The present invention relates to it is a kind of can injection molding thermoplastic elastomer (TPE) gasket material, be mainly used in the mouth of Medical Packing Materials industry Take pad of liquid, nutrient solution pad and pesticides packaging field etc..
Background technology
With the development of medical and health care system, the requirement for oral liquid class, transfusion medicine equipment increasingly refines, body Security to infusion vessel, decoction compatibility, convenient transport, flexibility (adaptability) of operation and easy to use etc. now.Pack At present mainly based on butyl rubber material and silicone rubber material, butyl rubber processing, which will be passed through, to be kneaded, opens for material pad, plug The processing steps such as refining, vulcanization, deburring and silication.Butyl rubber stoppers formula is more complicated, processing aid therein, anti-old Agent, vulcanizing agent etc., which exist, to be separated out and pollutes the risk of decoction.The process of butyl rubber stoppers is more complicated, single product processing week Phase is grown, and labor intensive, material resources are more, and percent defective is high, and in view of the thermosetting feature, its caused leftover pieces etc. of butyl rubber It is difficult to recycle.The present invention using thermoplastic elastic material prepares the products such as Medical Packing Materials pad, with can fast injection molding into Type, processing are simply, production efficiency is high, the simplification of product formula composition will not pollute to decoction, product compression set is low, The features such as good airproof performance.
The content of the invention
The purpose of the present invention is a kind of thermoplastic elastomer (TPE) gasket material for meeting injection molding requirement of exploitation, possesses it Meet that quick injection molding, good sealing, preferable decoction compatibility and polypropylene syringes have good lubricating properties special Point.
A kind of thermoplastic elastomer (TPE) gasket material, its technical characteristic are that raw material composition includes by weight percentage:Fat Fat adoption ketone resin(POK)35%-75%, hydrogenated styrene-butadiene-styrene copolymer(SEBS)10-20%, EPDM Rubber(EPDM)5%-10%, fill oily 10%-20%, Nano filling 2-15%, silane coupler 0.1-2%, antioxidant 0.2%- 1.0%, lubricant 0.2-2%.
The preferred scope of each raw material of the present invention by weight percentage is aliphatic poly ketone resin(POK)40%-70%, hydrogen Change styrene-butadiene-styrene(SEBS)15-20%, ethylene propylene diene rubber(EPDM)6%-10%, fill oily 15%- 20%, Nano filling 3-13%, silane coupler 0.2-1.5%, antioxidant 0.2%-0.8%, lubricant 0.2-1.2%.
Described aliphatic poly ketone resin(POK)For carbon monoxide, ethene, propylene copolymer, it is at 240 DEG C, 2.16 ㎏ Under the conditions of melt mass flow rate be 15-35g/10min.
Described its styrene-content of hydrogenated styrene-butadiene-styrene copolymer is 30-33%, molecular weight >=20 Ten thousand.
Described ethylene propylene diene rubber(EPDM)For graininess, mooney viscosity scope is in 51-61(ML125℃1+4).
Described filling oil is naphthenic oil or paraffin oil or naphthenic oil paraffin oil 1:The mixture of 2 ratios.
Described Nano filling is that nano kaoline or nano silicon or nano kaoline exist with nano silicon 1:1-1:Mixture in the range of 2.
It is a kind of produce aforementioned thermoplastic's elastomeric pad sheet material method it is as follows:
Material pre-processes:1)SEBS, which is added, fills oily high-speed stirred 5 minutes, and it is small that temperature control stands 48 after 30 DEG C -70 DEG C When;2)The silane coupler that addition is diluted with glycerine in Nano filling, mixed on low speed are dried for standby after 120 seconds;
Batch mixing:Weigh material as requested, by POK resins, EPDM, it is oil-filled after SEBS, the treated nanometer of silane coupler Filler, antioxidant, lubricant are separately added into batch mixer, and mixed on low speed 120 seconds, mixed at high speed pours into extruder material after 60 seconds Bucket, is extruded with double screw extruder, is granulated, package, and each section of temperature of twin-screw is respectively 85 ~ 105 DEG C, 140 ~ 160 DEG C, 160 ~ 200 DEG C, 160 ~ 200 DEG C, 160 ~ 200 DEG C, 160 ~ 190 DEG C, 160 ~ 190 DEG C, 160 ~ 190 DEG C, 160 ~ 175 DEG C of head temperature.
Polyketone resin in the present invention(POK), ethylene propylene diene rubber(EPDM), hydrogenated styrene-butadiene-styrene copolymerization Thing(SEBS), filling oil, silane coupler, antioxidant, Nano filling, lubricant etc. cooperate in proper proportions, collaboration Effect so that the thermoplastic elastomer (TPE) gasket material of production has following premium properties:
1)Thermoplastic web in using POK as component, the high resilience possessed in holding ethylene propylene diene rubber itself and low pressure On the basis of the rubber property of compression permanent deformation, there is provided the molded plastic required for being granulated and being molded, ensure integral formula system Possess preferable resilience and buckling characteristic, but also with can thermoplastic processing the characteristics of;
2)Hardness and resilience in oil-filled SEBS balancing materials;Hardness and intensity in Nano filling balancing material;Lubricant For improving processing and the shaping characteristic of material;Antioxidant is used for the ageing resistace for improving material.
Embodiment
Material pre-processes:1)SEBS, which is added, fills oily high-speed stirred 5 minutes, and temperature control stands 48 after 30 DEG C -70 DEG C Hour;2)The silane coupler that addition is diluted with glycerine in Nano filling, glycerine:Silane coupler=3:1, mixed on low speed It is dried for standby after 120 seconds.
Batch mixing:Weigh material as requested, by POK resins, EPDM, it is oil-filled after SEBS, silane coupler it is treated Nano filling, antioxidant, lubricant are separately added into batch mixer, and mixed on low speed 120 seconds, mixed at high speed pours into extrusion after 60 seconds Machine hopper, extruded, be granulated with double screw extruder, package.
Each section of temperature of twin-screw is respectively 85 ~ 105 DEG C, 140 ~ 160 DEG C, 160 ~ 200 DEG C, 160 ~ 200 DEG C, and 160 ~ 200 DEG C, 160 ~ 190 DEG C, 160 ~ 190 DEG C, 160 ~ 190 DEG C, 160 ~ 175 DEG C of head temperature.
The embodiment of table one
The performance parameter of the embodiment of table two:
The present invention is by EPDM, POK resin, SEBS, the rubber plastic blend for filling oil, filler heterogeneous system, realizing bullet Property body pad material can injection molding, simplify the various forming processes for being packed for pad, improve the drug safety of pad. And by the blending and modifying to filler pre-treatment, SEBS pre-oilings and heterogeneous system, realize can injection molding basis On ensure that the rubber property of pad, it is possessed the sealing of requirement, resilience feature, be that one kind has manufacture simplification concurrently and made With the thermoplastic elastomer (TPE) gasket material of safety, turn into the new selection of alternative traditional elastomeric material.

Claims (7)

  1. A kind of 1. thermoplastic elastomer (TPE) gasket material, using aliphatic poly ketone resin(POK), ethylene propylene diene rubber(EPDM), hydrogen Change styrene-butadiene-styrene(SEBS), filling oil, Nano filling, silane coupler, antioxidant and lubricant Produced for raw material, its technical characteristic is, raw material composition it is calculated in weight percent including:Aliphatic poly ketone resin(POK) 35%-75%, hydrogenated styrene-butadiene-styrene copolymer(SEBS)10-20%, ethylene propylene diene rubber(EPDM)5%-10%, Fill oily 10%-20%, Nano filling 2-15%, silane coupler 0.1-2%, antioxidant 0.2%-1.0%, lubricant 0.2-2%, one Kind thermoplastic elastomer (TPE) gasket material, it is characterized in that:The preferred scope of each raw material by weight percentage is:Aliphatic polyketone tree Fat(POK)40%-70%, hydrogenated styrene-butadiene-styrene copolymer(SEBS)15-20%, ethylene propylene diene rubber(EPDM) 6%-10%, fill oily 15%-20%, Nano filling 3-13%, silane coupler 0.2-1.5%, antioxidant 0.2%-0.8%, lubricant 0.2-1.2%。
  2. 2. the aliphatic poly ketone resin described in claims 1(POK)For carbon monoxide, ethene, propylene copolymer, it is 240 DEG C, the melt mass flow rate under the conditions of 2.16 ㎏ is 15-35g/10min.
  3. 3. hydrogenated styrene-butadiene-styrene copolymer its styrene-content described in claims 1 is 30-33%, point Son amount >=20 ten thousand.
  4. 4. the ethylene propylene diene rubber described in claims 1(EPDM)For graininess, mooney viscosity scope is in 51-61(ML125℃ 1+4).
  5. 5. the filling oil described in claims 1 is naphthenic oil or paraffin oil or naphthenic oil paraffin oil 1:The mixture of 2 ratios.
  6. 6. the Nano filling described in claims 1 is nano kaoline or nano silicon or nano kaoline and nanometer two Silica is 1:1-1:Mixture in the range of 2.
  7. 7. a kind of method for producing thermoplastic elastomer (TPE) gasket material described in right 1, it is characterized in that:
    Material pre-processes:1)SEBS, which is added, fills oily high-speed stirred 5 minutes, and it is small that temperature control stands 48 after 30 DEG C -70 DEG C When;2)The silane coupler that addition is diluted with glycerine in Nano filling, glycerine:Silane coupler=3:1, mixed on low speed 120 It is dried for standby after second;Batch mixing:Weigh material as requested, by POK resins, EPDM, it is oil-filled after SEBS, silane coupler processing Nano filling, antioxidant, the lubricant crossed are separately added into batch mixer, and mixed on low speed 120 seconds, mixed at high speed is poured into after 60 seconds Extruder hopper, to be extruded, be granulated with double screw extruder, each section of temperature of twin-screw is respectively 85 ~ 105 DEG C, 140 ~ 160 DEG C, 160 ~ 200 DEG C, 160 ~ 200 DEG C, 160 ~ 200 DEG C, 160 ~ 190 DEG C, 160 ~ 190 DEG C, 160 ~ 190 DEG C, head temperature 160 ~ 175 ℃。
CN201710973920.5A 2017-10-19 2017-10-19 Thermoplastic elastomer gasket material and production method thereof Active CN107513263B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4053211A1 (en) * 2021-03-05 2022-09-07 Parker-Hannifin Corporation Thermoplastic vulcanizates made of epdm and aliphatic polyketone
CN116023736A (en) * 2021-10-27 2023-04-28 中国石油化工股份有限公司 Styrene-butadiene rubber/polypropylene thermoplastic elastomer composition, vulcanized styrene-butadiene rubber/polypropylene thermoplastic elastomer, preparation method and application

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USH302H (en) * 1985-07-01 1987-07-07 The United States Of America As Represented By The United States Department Of Energy Ceramics containing dispersants for improved fracture toughness
WO1998054261A2 (en) * 1997-05-29 1998-12-03 Bp Chemicals Limited Toughened polyketone composition
CN1256289A (en) * 1998-12-08 2000-06-14 罗姆和哈斯公司 Impact resilience modifier composition and its prepn.
CN1322221A (en) * 1998-10-07 2001-11-14 拜尔公司 Body add-on parts based on thermoplastic polyketones
CN1931919A (en) * 2006-09-07 2007-03-21 浙江俊尔新材料有限公司 Thermoplastic elastomer for injection adhering nylon material
CN101100593A (en) * 2007-05-22 2008-01-09 深圳职业技术学院 Environmental protection type SEBS thermoplastic elastic body sealing strip material and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USH302H (en) * 1985-07-01 1987-07-07 The United States Of America As Represented By The United States Department Of Energy Ceramics containing dispersants for improved fracture toughness
WO1998054261A2 (en) * 1997-05-29 1998-12-03 Bp Chemicals Limited Toughened polyketone composition
CN1322221A (en) * 1998-10-07 2001-11-14 拜尔公司 Body add-on parts based on thermoplastic polyketones
CN1256289A (en) * 1998-12-08 2000-06-14 罗姆和哈斯公司 Impact resilience modifier composition and its prepn.
CN1931919A (en) * 2006-09-07 2007-03-21 浙江俊尔新材料有限公司 Thermoplastic elastomer for injection adhering nylon material
CN101100593A (en) * 2007-05-22 2008-01-09 深圳职业技术学院 Environmental protection type SEBS thermoplastic elastic body sealing strip material and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4053211A1 (en) * 2021-03-05 2022-09-07 Parker-Hannifin Corporation Thermoplastic vulcanizates made of epdm and aliphatic polyketone
CN116023736A (en) * 2021-10-27 2023-04-28 中国石油化工股份有限公司 Styrene-butadiene rubber/polypropylene thermoplastic elastomer composition, vulcanized styrene-butadiene rubber/polypropylene thermoplastic elastomer, preparation method and application
CN116023736B (en) * 2021-10-27 2024-07-02 中国石油化工股份有限公司 Styrene-butadiene rubber/polypropylene thermoplastic elastomer composition, vulcanized styrene-butadiene rubber/polypropylene thermoplastic elastomer, preparation method and application

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Denomination of invention: A thermoplastic elastomer gasket material and its production method

Granted publication date: 20200804

Pledgee: Weihai Commercial Bank Co.,Ltd. Shanda road sub branch

Pledgor: WEIHAI LIANQIAO NEW MATERIAL SCIENCE & TECHNOLOGY Co.,Ltd.

Registration number: Y2024980031926