A kind of construction technology of the insulation heat preservation layer of deep cooling pipeline connecting device
Technical field
The present invention relates to the heat-insulation system of deep cooling pipeline connecting device, more particularly to a kind of deep cooling pipeline connecting device is exhausted
The construction technology of edge heat-insulation layer.
Background technology
With advances in technology with the raising of human living standard, liquefied natural gas (LNG), liquid nitrogen (LN2), liquid oxygen
(LO2), the cryogenic liquefying material application such as liquid CO 2 (LCO2), liquefied petroleum gas (LPG) progressively expands, especially
LNG, main component are made up of methane.LNG is to be cooled to -162 DEG C by gaseous natural gas at ambient pressure, is allowed to condense into
Liquid.Storage and transportation space can be greatlyd save after natural gas liquefaction, volume is about the 1/600 of gaseous volume after liquefaction, and is had
The features such as calorific value is big, performance is high.LNG is a kind of cleaning, the efficient energy, is increasingly favored as clean energy resource, a lot
LNG is all classified as preferred fuels by country, and ratio of the natural gas in energy supply increases sharply, and it is most swift and violent to turn into whole world growth
One of energy industry.LNG is by as the popular energy commodity of next whole world contention after oil.
But domestic LNG is that the deep cooling medium transport of representative still relies on groove tank car or gaseous state pipeline transportation at present,
Wherein pipeline is more typical types of transportation, in order to ensure the insulation of pipeline, all can carry out isothermal holding in pipe surface, it is ensured that
Its heat-insulating property, some auxiliary equipments can be also then connected between general pipeline, due to being auxiliary equipment, so its thermal requirements
Many producers do not do excessive emphasis, but actual proof, the heat-insulating property of equipment have very big shadow to overall conveying insulation
Ring.
The content of the invention
A kind of the defects of it is an object of the invention to overcome prior art, there is provided thermal insulating of deep cooling pipeline connecting device
The construction technology of layer, realize the isothermal holding to connecting equipment, it is ensured that integral heat insulation performance.
To achieve the above object, the present invention proposes following technical scheme:
A kind of construction technology of the insulation heat preservation layer of deep cooling pipeline connecting device, comprises the following steps:
A, required to determine the size of prefabricated thermal insulation block according to the size of equipment and insulation thickness;
B, cleaning treatment is carried out to equipment surface, it is ensured that equipment surface is without greasy dirt, floating dust and water stain, then using diaphragm by valve
Door, pressure gauge, console, which protects, prevents foam splashes from producing pollution;
C, prefabricated section hookup wire is drawn according to 60 ° of deciles of circumference in equipment surface, the hookup wire longitudinal arrangement is in equipment surface, so
Deep cooling glue is coated in setting-out position afterwards, and prefabricated section is longitudinally sticked, stands in 60min and treats its solidification;
D, the equipment surface between prefabricated section carries out spray foam bottoming, and bottoming thickness is 4 ~ 5mm, after prime coat solidification,
Continue spray foam until depth of foam reaches the 50% of gross thickness;
E, slave unit bottom starts to install first metal outer jacket, and its height is 1m, and transverse lap width is 50mm, outside metal
The just injection-molded foam in the space of outer jacket parcel after sheath installation, gun traffic and speed is controlled during injection, it is ensured that injection sky
Interior no cavity, and external protection is indeformable;
F, and then on first metal outer jacket continue that second layer metal outer jacket is installed, longitudinal lap joint width is 30mm, horizontal
It is 50mm to lap width, same internally space injection-molded foam repeats the above steps until apparatus closing end position;
G, insulation thickness requirement is sprayed into for the carry out foam at end socket, then stainless steel outer jacket is installed at end socket, really
Gap between outer jacket and foam is protected to fix by rivet between being less than 2mm metal outer jackets;
H, equipment integral insulation heat-insulation layer is checked, it is ensured that indeformable without bulge, seam.
The prefabricated thermal insulation block is polyurethane material, and its density is 35 ~ 50kg/m3.
The metal outer jacket realizes that overlap joint is fixed using rivet or metal sealing glue.
The metal outer jacket is stainless steel, aluminium skin or galvanized iron sheet.
The construction of disclosed insulation heat preservation layer, is constructed in the form of injection-molded foam, by first spraying
Foam bottoming, then coated metal outer jacket, then in metal outer jacket inner space injection-molded foam so that the foam of injection is with beating
Bottom foam and metal outer jacket are preferably bonded, and compared to traditional first injection, polishing is wrapped up the form of outer jacket, not only dropped again
Low cumbersome property, also improves adhesive property.
Compared with prior art, the construction work of the insulation heat preservation layer for a kind of deep cooling pipeline connecting device that the present invention discloses
Skill, there is following usefulness:Constructed using injection-molded foam form, whole work progress is quick and easy, and injection-molded foam is certainly
The cementability of body can realize the good bonding with metal outer jacket, improve service life, while ensure that the insulation of equipment
Performance.
Embodiment
Below in conjunction with the specific embodiment of the present invention, the technical scheme of the embodiment of the present invention is carried out clear, complete
Description.
A kind of construction technology of the insulation heat preservation layer of disclosed deep cooling pipeline connecting device, including following step
Suddenly:
A, required to determine the size of prefabricated thermal insulation block according to the size of equipment and insulation thickness;
B, cleaning treatment is carried out to equipment surface, it is ensured that equipment surface is without greasy dirt, floating dust and water stain, then using diaphragm by valve
Door, pressure gauge, console, which protects, prevents foam splashes from producing pollution;
C, prefabricated section hookup wire is drawn according to 60 ° of deciles of circumference in equipment surface, the hookup wire longitudinal arrangement is in equipment surface, so
Deep cooling glue is coated in setting-out position afterwards, and prefabricated section is longitudinally sticked, stands in 60min and treats its solidification;
D, the equipment surface between prefabricated section carries out spray foam bottoming, and bottoming thickness is 4 ~ 5mm, after prime coat solidification,
Continue spray foam until depth of foam reaches the 50% of gross thickness;
E, slave unit bottom starts to install first metal outer jacket, and its height is 1m, and transverse lap width is 50mm, outside metal
The just injection-molded foam in the space of outer jacket parcel after sheath installation, gun traffic and speed is controlled during injection, it is ensured that injection sky
Interior no cavity, and external protection is indeformable;
F, and then on first metal outer jacket continue that second layer metal outer jacket is installed, longitudinal lap joint width is 30mm, horizontal
It is 50mm to lap width, same internally space injection-molded foam repeats the above steps until apparatus closing end position;
G, insulation thickness requirement is sprayed into for the carry out foam at end socket, then stainless steel outer jacket is installed at end socket, really
Gap between outer jacket and foam is protected to fix by rivet between being less than 2mm metal outer jackets;
H, equipment integral insulation heat-insulation layer is checked, it is ensured that indeformable without bulge, seam.
The metal outer jacket can use rivet or metal sealing glue to realize that overlap joint is fixed according to field demand, enter
Row fluid sealant is fixed to be bonded by glue rifle extrusion at least 4mm adhesive tape in metal level lap-joint, realization.
The metal outer jacket as needed can be according to stainless steel, aluminium skin or galvanized iron sheet.
The prefabricated thermal insulation block is polyurethane hard foam, has good mechanical strength, its performance parameter is referring to table 1
The technology contents and technical characteristic of the present invention have revealed that as above, but those skilled in the art are still potentially based on this
Teaching and the announcement of invention and make a variety of replacements and modification without departing substantially from spirit of the present invention, therefore, the scope of the present invention should not
It is limited to the content disclosed in embodiment, and various replacements and modification without departing substantially from the present invention should be included, and is weighed for present patent application
Profit requires to be covered.