A kind of Intelligent Hydraulic jumping formwork controlling organization and its application method
Technical field
The present invention is a kind of Intelligent Hydraulic jumping formwork controlling organization and its application method, belongs to machinery equipment field.
Background technology
In recent years, with high-rise and high-rise building increase, easily caused confusion due to job site construction organization or
Construction of High-rise security incident is of common occurrence caused by work progress misoperation, and it is many to thereby result in the situation of casualties, warp
Ji loss is extremely huge.Therefore, it is necessary to strengthen the research of Construction of High-rise template system intelligent control system.
At present, the climbing device of jumping formwork mainly has:Electronic climbing device and hydraulic climbing mechanism.It is but existing to climb
The controlling extent that template climbing device is directed to operating mode of climbing is intelligent not enough, also lacks a perfect monitoring and control is flat
Platform, jumping formwork climbing device pin is monitored, identified, diagnosing, evaluating, early warning and control, and there is an urgent need to study related system
Development technique.
Domestic hydraulic climbing formwork intelligence degree has much room for improvement, template urgently lightness, need to towards the effort of integration direction, and
External same situation, the connection between hydraulic system and support body are all that " Hard link " designs, startup and system to hydraulic system
It is dynamic to have buried potential safety hazard.
The content of the invention
In view of the deficienciess of the prior art, it is an object of the present invention to provide a kind of Intelligent Hydraulic jumping formwork controlling organization
And its application method, to solve the problems mentioned in the above background technology.
To achieve these goals, the present invention is to realize by the following technical solutions:A kind of Intelligent Hydraulic is climbed
Template contral mechanism, including master control cabinet and hydraulic pressure unit, the hydraulic pressure unit are provided with 12 tunnels, reserved in total electrical control cubicles
Cable is connected by the interface of 12 road hydraulic pressure units, total electrical control cubicles by aviation plug with each hydraulic pressure unit;
Total electrical control cubicles are connected by data with external remote control, and the report of 12 road hydraulic pressure units is integrated with the remote control
Alert, oil cylinder selection, control mode selection, start stop button and power switch button;
The hydraulic pressure unit is by actuating unit, high pressure filter, proportional reversing valve, pressure gauge component, pressure switch, high-pressure glue
Pipe, liquid level check valve, displacement transducer and oil cylinder are formed, actuating unit, high pressure filter, proportional reversing valve and pressure gauge
Component forms a hydraulic station, and the oil cylinder is connected with actuating unit by high-pressure rubber pipe, set on the high-pressure rubber pipe proportional
Reversal valve, pressure gauge component and pressure switch, a left side for the oil cylinder are provided between the proportional reversing valve and high-pressure rubber pipe
Side is provided with liquid level check valve, and the oil cylinder is internally provided with displacement transducer, and the high-pressure rubber pipe is internally provided with height
Press through filter.
Further, in total electrical control cubicles built with one piece of valve control, for controlling the synchronous fortune of oil cylinder in hydraulic pressure unit
It is dynamic, ensure the running position of every oil cylinder all within control error range, when the position of a certain oil cylinder is beyond error model
Enclose, valve control is automatically stopped all oil cylinders, and then by checking the alarm lamp on touch-screen or remote control, which only oil is found is
Cylinder is alarmed, and then individually operated oil cylinder rises or falls, and when oil cylinder is moved within error range again, alarm disappears, 12 tunnels
Hydraulic pressure unit automatic running.
Further, the pressure switch is arranged at the oil inlet and outlet of oil cylinder, when pressure anomaly raises alarm.
Further, hydraulic lock is housed, hydraulic lock is used in the case of power-off, oil pipe burst, oil cylinder on the oil cylinder
Optional position stops and does not glide or rise at any time.
Further, institute's displacement sensors are used for the running position of Real-time Feedback oil cylinder, ensure the synchronization of more oil cylinders
Walking, the precision of displacement transducer is 0.01%.
Further, the surface of total electrical control cubicles is provided with touch-screen, and the touch-screen is used for every oil of real-time display
The running situation of cylinder, and have alarm.
A kind of application method of Intelligent Hydraulic jumping formwork controlling organization, comprises the following steps:Staff is by touching
Touch the running situation that screen understands oil cylinder in each hydraulic pressure unit, staff by individually control in hydraulic pressure unit oil cylinder rise and
Decline, the continuous raising and lowering of oil cylinder in 12 road hydraulic pressure units, in cylinder efficient, when the position of a certain oil cylinder is beyond by mistake
Poor scope, valve control are automatically stopped all oil cylinders, and then by checking the alarm lamp on touch-screen or remote control, it is which to find
The alarm of oil cylinder, then individually operated oil cylinder rises or falls, and when oil cylinder is moved within error range again, alarm disappears,
12 road hydraulic pressure unit automatic runnings.
Beneficial effects of the present invention:A kind of Intelligent Hydraulic jumping formwork controlling organization and its application method of the present invention,
Structure is relatively easy, and accessory is few, only needs a people to control remote control to realize that support body climbs in drop construction, greatly reduces job site
The quantity of labour force, the use of displacement transducer, make mould mould lifting displacement of climbing accurate, to realize that each seat in the plane is climbed synchronism,
It can be widely applied to the construction of building structure concrete vertical formwork.
Brief description of the drawings
The detailed description made by reading with reference to the following drawings to non-limiting example, further feature of the invention,
Objects and advantages will become more apparent upon:
Fig. 1 is a kind of master control schematic diagram of Intelligent Hydraulic jumping formwork controlling organization of the present invention;
Fig. 2 is a kind of hydraulic jack schematic diagram of Intelligent Hydraulic jumping formwork controlling organization of the present invention.
Embodiment
To be easy to understand the technical means, the inventive features, the objects and the advantages of the present invention, with reference to
Embodiment, the present invention is expanded on further.
Fig. 1 to Fig. 2 is referred to, the present invention provides a kind of technical scheme:A kind of Intelligent Hydraulic jumping formwork controlling organization,
Including master control cabinet and hydraulic pressure unit, hydraulic pressure unit is provided with 12 tunnels, the interface of 12 road hydraulic pressure units is reserved in total electrical control cubicles, always
Cable is connected by electrical control cubicles by aviation plug with each hydraulic pressure unit;
Total electrical control cubicles are connected by data with external remote control, and alarm, the oil cylinder of 12 road hydraulic pressure units are integrated with remote control
Selection, control mode selection, start stop button and power switch button;
Hydraulic pressure unit is by actuating unit 1, high pressure filter 2, proportional reversing valve 3, pressure gauge component 4, pressure switch 5, high-pressure glue
Pipe 6, liquid level check valve 7, displacement transducer 8 and oil cylinder 9 are formed, actuating unit 1, high pressure filter 2, proportional reversing valve 3 with
And pressure gauge component 4 forms a hydraulic station, oil cylinder 9 is connected with actuating unit 1 by high-pressure rubber pipe 6, is provided with high-pressure rubber pipe 6
Proportional reversing valve 3, pressure gauge component 4 and pressure switch 5 are provided between proportional reversing valve 3 and high-pressure rubber pipe 6, oil cylinder 9
Left side is provided with liquid level check valve 7, and oil cylinder 9 is internally provided with displacement transducer 8, and high-pressure rubber pipe 6 is internally provided with high pressure
Filter 2.
In total electrical control cubicles built with one piece of valve control, for controlling being synchronized with the movement for oil cylinder 9 in hydraulic pressure unit, ensure every
The running position of oil cylinder 9 is all within control error range, when the position of a certain oil cylinder 9 is beyond error range, valve control
Device processed is automatically stopped all oil cylinders 9, and then by checking the alarm lamp on touch-screen or remote control, it is which oil cylinder 9 is reported to find
Alert, then individually operated oil cylinder 9 rises or falls, and when oil cylinder 9 is moved within error range again, alarm disappears, 12 road liquid
Press unit automatic running.
Pressure switch 5 is arranged at the oil inlet and outlet of oil cylinder 9, when pressure anomaly raises alarm.
Hydraulic lock is housed, hydraulic lock is used in the case of power-off, oil pipe burst, and the optional position of oil cylinder 9 is at any time on oil cylinder 9
Stop and do not glide or rise.
Displacement transducer 8 is used for the running position of Real-time Feedback oil cylinder 9, ensures the synchronous walking of more oil cylinders 9, and displacement passes
The precision of sensor 8 is 0.01%.
The surface of total electrical control cubicles is provided with touch-screen, and touch-screen is used for the running situation of every oil cylinder of real-time display 9, and has
Alarm.
The present invention provides a kind of technical scheme:A kind of application method of Intelligent Hydraulic jumping formwork controlling organization, including
Following steps:Staff understands the running situation of oil cylinder 9 in each hydraulic pressure unit by touch-screen, and staff passes through independent
The raising and lowering of oil cylinder 9 in hydraulic pressure unit is controlled, 9 continuous raising and lowering of oil cylinder in 12 road hydraulic pressure units, is worked in oil cylinder 9
In, when the position of a certain oil cylinder 9 is beyond error range, valve control is automatically stopped all oil cylinders 9, then tactile by checking
The alarm lamp on screen or remote control is touched, it is which oil cylinder 9 is alarmed to find, and then individually operated oil cylinder 9 rises or falls, and works as oil cylinder
9 move within error range again, and alarm disappears, 12 road hydraulic pressure unit automatic runnings.
As one embodiment of the present of invention:A kind of Intelligent Hydraulic jumping formwork controlling organization of the present invention and its use
Method, structure is relatively easy, and accessory is few, only needs a people to control remote control to realize that support body climbs in drop construction, greatly reduces and apply
Work field workforce quantity, the use of displacement transducer 8, make mould climb mould lifting displacement it is accurate, to realize that each seat in the plane is climbed
Synchronism, it can be widely applied to the construction of building structure concrete vertical formwork.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above, for this area skill
For art personnel, it is clear that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and without departing substantially from the present invention spirit or
In the case of essential characteristic, the present invention can be realized in other specific forms.Which point therefore, no matter from the point of view of, all should incite somebody to action
Embodiment regards exemplary as, and be it is nonrestrictive, the scope of the present invention by appended claims rather than on state
Bright restriction, it is intended that all changes fallen in the implication and scope of the equivalency of claim are included in the present invention
It is interior.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It is appreciated that other embodiment.