CN107503214A - A kind of new paper for daily use is for sizing device and technique - Google Patents

A kind of new paper for daily use is for sizing device and technique Download PDF

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Publication number
CN107503214A
CN107503214A CN201710944035.4A CN201710944035A CN107503214A CN 107503214 A CN107503214 A CN 107503214A CN 201710944035 A CN201710944035 A CN 201710944035A CN 107503214 A CN107503214 A CN 107503214A
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China
Prior art keywords
short
fine
discharging tower
slurry
standby
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CN201710944035.4A
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Chinese (zh)
Inventor
崔建同
张群富
刘轩
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Shandong Heng An Paper Co Ltd
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Shandong Heng An Paper Co Ltd
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Priority to CN201710944035.4A priority Critical patent/CN107503214A/en
Publication of CN107503214A publication Critical patent/CN107503214A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21DTREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
    • D21D1/00Methods of beating or refining; Beaters of the Hollander type
    • D21D1/20Methods of refining
    • D21D1/30Disc mills

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Abstract

The invention discloses a kind of new paper for daily use for sizing device and technique, this is compared for sizing device with traditional standby sizing device, disc mill is changed to by fluffer to short fine processing, whole flow process reduces a fluffer compared to traditional handicraft, and rear tower is kowtowed in reduction two and 2 are matched somebody with somebody stock tank, accordingly reduces by 4 stock pumps, using static mixer, it is more traditional to be mixed evenly with addition chemicals at the top of stock tank, it is possible to increase the retention of chemicals in addition to mixed slurry.The apparatus structure is simple, reduces the use of equipment, shortens whole standby slurry flow, saves energy consumption, reduce equipment, reduce the use of plant building, process system is debugged faster.The technique removes the temporary point of unnecessary slurry and shortens temporary storage time, realizes standby slurry system shortization, reduces repetition pumping, the stirring of slurry, so as to reach the purpose for saving energy consumption, while can also reduce fixed investment.

Description

A kind of new paper for daily use is for sizing device and technique
Technical field
The invention belongs to paper for daily use processing technique field, and in particular to a kind of new paper for daily use is for sizing device and standby slurry Technique.
Background technology
Fine tissue increase in China's paper for daily use in the market it is quick, and national consumption increasingly popularize it is daily The consumer goods.But domestic fine tissue production cost remains high, especially energy cost.Traditional standby sizing process is as follows: Long fine wood pulp and short fine wood pulp separate pulping, pulping concentration 5-6%, beating time 8min, discharging tower are then pumped into, through of short duration After storage, fluffer and disc mill are pumped into respectively, into rear tower is kowtowed, are entered blanket layer and stratum reticulare and are carried out with stock tank with slurry, its is with slurry Ratio is set according to product quality demand, delivers to machine chest by refiner, Top wire former after steady concentration and flow.This work Skill is complex and long, and control point is more, brings power consumption to increase, and factory building area is big, and cost is higher, according to measuring and calculating toilet paper machine The power consumption of standby slurry workshop section accounts for the 30% of whole paper manufacturing streams, and slurry total residence time is 124~409min, time-consuming longer, and Used equipment is more, and energy consumption is larger.
The content of the invention
An object of the present invention is to provide a kind of new paper for daily use for sizing device, and the apparatus structure is simple, reduces The input of equipment, whole standby slurry flow is shortened, saves energy consumption, reduces the construction area of plant building, process system control Point is reduced, and debugging is faster.
The second object of the present invention is to provide a kind of new paper for daily use and removes unnecessary slurry for sizing process, the technique Temporary point and shortening temporary storage time, realize standby slurry system shortization, repetition pumping, the stirring of slurry are reduced, so as to reach saving energy The purpose of consumption, while can also reduce fixed investment.
To achieve the above object, the present invention adopts the following technical scheme that:
For a kind of new paper for daily use for sizing device, the standby sizing device includes pulper, short fine discharging tower, long fine discharging Tower, disc mill, static mixer, machine chest, the number of the disc mill is three, respectively 1# disc mills, 2# disc mills, 3# Disc mill, wherein the pulper is connected with short fine discharging tower, long fine discharging tower respectively, short fine discharging tower and 1# disc mill phases Even, long fine discharging tower is connected with 2# disc mills, and 2# disc mills are connected with 3# disc mills, and 1# disc mills and 3# disc mills are and static Blender is connected, and static mixer is connected with machine chest.
Further, the standby sizing device also includes chemicals adding apparatus, and the chemicals adding apparatus mixes with static state Clutch is connected.
The pulper can be selected according to actual conditions, preferably hydrabrusher.
The fine discharging tower of length and short fine discharging tower can determine according to the actual conditions in paper mill, preferably 100~ 200m3
It is specific as follows the invention also discloses the standby sizing process of new paper for daily use:
(1) slurry carries out pulping in pulper first, and short fine wood pulp then is pumped into short fine discharging tower, by long fine wood Stock pump is sent into long fine discharging tower;
(2) short fine wood pulp is pumped into 1# disc mills and carries out defibrination, long fine wood after short fine discharging tower stops 60~110min Slurry is pumped into 2# disc mills and carries out defibrination, be then fed into 3# disc mills and enter first after the fine discharging tower of length stops 60~110min Row defibrination, short, the long wood pulp cellulose for passing through defibrination respectively is sent into static mixer and mixed, is stirred;Wherein, for The addition of chemicals, can increase the chemicals adding apparatus being connected with static mixer here, and chemicals therein is also sent Enter in static mixer, mixed, stirred;
(3) by mixing short, long wood pulp cellulose slurry be fed again into machine chest, after steady concentration and flow online into Shape.
This technique takes 60~160min, relative to traditional standby sizing process, greatlys save the time.
The beneficial effects of the invention are as follows:
1. being compared with traditional standby sizing process, disc mill is changed to by fluffer to short fine processing, sets tip-tap sizing process, Pulp beating power is 10-30kwh/t, and whole flow process reduces a fluffer compared to traditional handicraft, and it is left that ton paper saves energy consumption 15kwh It is right.
2. rear tower is kowtowed in reduction two and 2 are matched somebody with somebody stock tank, accordingly reduce by 4 stock pumps, ton paper saves energy consumption 10kwh or so.
3. static mixer is used, it is more traditional to be mixed evenly with addition chemicals at the top of stock tank in addition to mixed slurry, The retention of chemicals can be improved.
4. operating point control is less, it is easy to employee to operate.
5. abbreviated system causes factory building to shorten 1/4, while reduces equipment investment, exemplified by producing 60000 tons of production lines per year, Plant and equipment investment can save 10,000,000 yuan.
6. the slurry residence time of abbreviated system shortens about 1.5h than traditional handicraft, cooperate with UPM Changshu laboratory Experiment shows, with the increase of swollen time, long fine, short beating degree and the equal unobvious of water conservation value changes fine, mixing is fine, except this Outside, pilot-scale experiment shows, the length of swollen time after paper pulp grinding, not bright to toilet paper performance (bulk and pliability) Development rings, and illustrates that abbreviated system has no effect on product quality.
Brief description of the drawings
Fig. 1 is the new standby sizing device structured flowchart of the present invention;
Fig. 2 is standby sizing device structured flowchart traditional before improving;
Fig. 3 is influence of the paper pulp swollen to beating degree;
Fig. 4 is influence of the paper pulp swollen to water retention value;
Fig. 5 is influence of the paper pulp swollen to bulk;
Fig. 6 is influence of the paper pulp swollen to tensile index;
Fig. 7 is influence of the paper pulp swollen to pliability;
Fig. 8 is influence of the swollen pH value to paper pulp water retention value;
Fig. 9 is influence of the swollen temperature to paper pulp water retention value;
Figure 10 is influence of the swollen time to paper pulp water retention value.
Embodiment
The present invention will be described in detail by specific embodiment below.These embodiments are provided to be to be able to more Thoroughly understand the present invention, and the scope of the present invention can be completely communicated to those skilled in the art.
"comprising" or " comprising " as mentioned in working as in specification in the whole text and claim are an open language, therefore should It is construed to " include but be not limited to ".To implement the better embodiment of the present invention, so description is specification subsequent descriptions For the purpose of the rule of specification, the scope of the present invention is not limited to.Protection scope of the present invention is weighed when regarding appended Profit requires that institute's defender is defined.
Embodiment 1
As shown in fig.1, the new paper for daily use of the present invention belongs to Shandong Heng An Paper Co., Ltd in original for sizing device There is an improvement on the basis of the standby sizing process of tradition, the standby sizing device includes pulper (the present embodiment selects hydrabrusher), short Fine discharging tower, fine discharging tower, disc mill, static mixer, machine chest are grown, be connected between each device by pipeline, the mill The number of machine is three, respectively 1# disc mills, 2# disc mills, 3# disc mills, wherein the hydrabrusher respectively with short fibre Discharging tower, long fine discharging tower are connected, and short fine discharging tower is connected with 1# disc mills, and long fine discharging tower is connected with 2# disc mills, 2# disks Grinding machine is connected with 3# disc mills, and 1# disc mills are connected with 3# disc mills with static mixer, static mixer and machine chest phase Even.Wherein, the standby sizing device also includes chemicals adding apparatus, and the chemicals adding apparatus is connected with static mixer. The fine discharging tower of length and short fine discharging tower volume are 200m3
Paper of the present invention is as follows for the concrete technology of sizing device:
(1) slurry carries out pulping in pulper first, and short fine wood pulp then is pumped into short fine discharging tower, by long fine wood Stock pump is sent into long fine discharging tower;
(2) short fine wood pulp is pumped into 1# disc mills and carries out defibrination, long fine wood pulp exists after short fine discharging tower stops 90min After long fine discharging tower stops 90min, 2# disc mills are pumped into first and carry out defibrination, be then fed into 3# disc mills and carry out defibrination, will It is sent into static mixer and is mixed by short, the long wood pulp cellulose of defibrination respectively, is stirred;Wherein, for chemicals Add, the chemicals adding apparatus being connected with static mixer can be increased here, chemicals therein is also fed into static mixed In clutch, mixed, stirred;
(3) by mixing short, long wood pulp cellulose slurry be fed again into machine chest, after steady concentration and flow online into Shape.
And the standby sizing device before improving is as shown in fig.2, the standby sizing device includes water conservancy pulper, short fine discharging Tower, long fine discharging tower, fluffer, disc mill, short fibre kowtows Hou Ta, long fibre kowtows rear tower, stratum reticulare with stock tank, blanket layer with stock tank, fine grinding Machine, machine chest, the number of the disc mill is two, respectively 2# disc mills, 3# disc mills, passes through pipeline phase between each device Even, the water conservancy pulper is connected with short fine discharging tower, long fine discharging tower respectively, and the short fine discharging tower is connected with fluffer, The fine discharging tower of length is sequentially connected with 2# disc mills and 3# disc mills, and fluffer is kowtowed rear tower with short fibre and is connected, 3# disc mills and length Fibre kowtows rear tower connection, and short fibre is kowtowed rear tower and is connected with stratum reticulare with stock tank, and long fine discharging tower is connected with blanket layer with stock tank, and stratum reticulare is with slurry Pond, blanket layer are connected with stock tank with refiner, and refiner is also connected with machine chest.
The concrete technology of the standby sizing process of tradition is as follows:Long fine wood pulp and short fine wood pulp separate pulping in hydrabrusher, Pulping concentration is 5-6%, beating time 8min, long fine discharging tower and short fine discharging tower is then pumped into respectively, through of short duration storage After depositing, disc mill and fluffer are pumped into respectively, then respectively enters that long fibre kowtows rear tower and short fibre kowtows rear tower, are reentered blanket layer and are matched somebody with somebody stock tank It is with slurry with stock tank progress with stratum reticulare, and chemicals is added separately to blanket layer and matched somebody with somebody with stock tank and stratum reticulare in stock tank, its ratio with slurry Set according to product quality demand, then deliver to machine chest by refiner again, Top wire former after steady concentration and flow.
Found by above-mentioned contrast, short route of the invention is compared for sizing device with traditional standby sizing device, has as follows Difference:
Disc mill (1# disc mills) replaces original short fine fluffer, removes that short fibre kowtows Hou Ta, long fibre kowtows rear tower, accordingly subtracts Lack 2 stock pumps and 2 agitators, also reduce 2 with stock tank (stratum reticulare matches somebody with somebody stock tank with stock tank, blanket layer), it is corresponding to reduce by 4 slurries Pump;Static mixer is employed, it is more traditional with chemicals mixing is added at the top of stock tank evenly in addition to mixed slurry, can Improve the retention of chemicals.
By comparing, short route proportioning device operating point control of the invention is less, is easy to employee to operate.And cause factory Room shortens 1/4, while reduces equipment investment, and exemplified by producing 60000 tons of production lines per year, plant and equipment investment can save 10,000,000 Member.
In order to verify that the present invention is practical, applicant has also carried out following laboratory test, and enterprising in existing paper machines Row simulated test, it is specific as follows:
First, laboratory proofing
Place:Research and develop laboratory, cooperation experiment in UPM Changshu.
Sample:
It is long fine:Fragrant precious pulpboard (UPM research and development are standby)
Short fibre:Fragrant sub- pulpboard (UPM research and development are standby)
Carry out according to abbreviated system, detected as follows respectively:
(1) influence of the different swollen times to slurry properties and paper properties, is determined, it is specific as follows:
1st, influence (Fig. 3) of the paper pulp swollen to beating degree, the results showed that, as the swollen time increases, length is fine, short fine and mixed The beating degree of condensating fiber changes equal unobvious.
2nd, influence (Fig. 4) of the paper pulp swollen to water retention value, the results showed that, as the swollen time increases, length is fine, short fine and mixed The water conservation value changes of condensating fiber are not particularly evident yet.
3rd, influence (Fig. 5) of the paper pulp swollen to bulk, it can be seen that after paper pulp grinding the swollen time length (compared with 2 hours, changing unobvious within 30 minutes), therefore, the length of swollen time has not significant impact to the bulk of paper.
4th, influence (Fig. 6) of the paper pulp swollen to tensile index;It can be seen that the length of swollen time is to paper Bulk has not significant impact.
5th, influence (Fig. 7) of the paper pulp swollen to pliability;It can be seen that after paper pulp grinding the swollen time length (compared with 2 hours, changing unobvious within 30 minutes), therefore, the length of swollen time has not significant impact to the pliability of paper.
To sum up, the length of swollen time influences little on slurry properties and paper properties, therefore, shortens the standby slurry of toilet paper Flow influences less on slurry properties and paper properties, that is, does not interfere with into the quality of paper substantially.
(2) influence of the different condition to paper pulp fiber swollen before and after measure mashing
1st, influence (Fig. 8) of the pH value to paper pulp water retention value;
2nd, influence (Fig. 9) of the swollen temperature to paper pulp water retention value;
3rd, influence (Figure 10) of the swollen time to paper pulp water retention value;
Before above it can be seen from the figure that, defibrination, swollen condition (pH value, temperature, time) does not have shadow substantially to water retention value Loud, except temperature is raised to 50 degree from 40 degree after defibrination, water retention value is declined slightly outside, and pH value and temperature influence less on water retention value.
To sum up, pH value before and after mashing, temperature, time are little on the influence of paper pulp water retention value, belong within normal range (NR).
2nd, abbreviated system (short route of the invention is for sizing process) is simulated on current paper machine, is investigated to page matter The influence of amount/operation.
1st, experiment method:Produced as a trial in existing paper machines condition Imitating abbreviated system, comparative paste is in systems Influence of the residence time to paper product quality.
Control experiment:Under identical slurry/paper machine state, identical experiment product item is produced, reaches quality requirement, produced Time requirement 4~8 hours, collect body paper and finished product.
Test paper kind:Roll web A195 and A197, or soft take out.
In November, 2016 is carried out in Wuhu PM13 paper machine.
2nd, main technologic parameters during test-run a machine, are shown in Table 1.
Table 1
3rd, quality detecting data the results are shown in Table 2.
Table 2
Seen by paper machine process quality detecting data:After being beaten disposed slurry shorter residence time half, 15.3g roll web bulkies Degree reduces 0.5Nm/g without significant change, longitudinal pulling force.16.0g soft paper page pulling force is had little to no effect, and bulk is reduced 0.2cm3/g.Passing through error analysis, it can be seen that these deviations are substantially all in measurement and system fluctuation error range, therefore, Abbreviated system is feasible.
4th, finished product sample test
Finished product sample is collected, test and evaluation and test feel, concrete outcome are shown in Table 3.
Table 3
By detection, finished product physical property:Short route sample pulling force is slightly larger, and mechanical pliability slightly raises, but difference Less, thickness has increase.The sample no significant difference of short route and common process, conforms to quality requirements.
Therefore, laboratory proofing experiment shows:Short route is for influence of the sizing process to quality without obvious bad;Existing paper machines Simulated experiment result is in controllable and receptive phase.
Embodiments of the invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize this hair The equivalent structure or equivalent flow conversion that bright description is made, or directly or indirectly it is used in other related technology necks Domain, it is included within the scope of the present invention.

Claims (8)

1. a kind of new paper for daily use is for sizing device, it is characterised in that the standby sizing device include pulper, short fine discharging tower, Fine discharging tower, disc mill, static mixer, machine chest are grown, is connected between each device by pipeline, the number of the disc mill is Three, respectively 1# disc mills, 2# disc mills, 3# disc mills, wherein the pulper respectively with short fine discharging tower, long fine discharging Tower is connected, and short fine discharging tower is connected with 1# disc mills, and long fine discharging tower is connected with 2# disc mills, 2# disc mills and 3# disc mill phases Even, 1# disc mills are connected with 3# disc mills with static mixer, and static mixer is connected with machine chest.
2. new paper for daily use according to claim 1 is for sizing device, it is characterised in that the standby sizing device also includes changing Product adding apparatus, the chemicals adding apparatus are connected with static mixer.
3. new paper for daily use according to claim 1 is for sizing device, it is characterised in that the pulper is hydraulic pulping Machine.
4. new paper for daily use according to claim 1 is for sizing device, it is characterised in that the fine discharging tower of length and short fibre The volume of discharging tower is 100~200m3
5. using the new paper for daily use described in claim 1 or 2 for the standby sizing process of sizing device, it is characterised in that described standby Sizing process is specific as follows:
(1) slurry carries out pulping in pulper first, and short fine wood pulp then is pumped into short fine discharging tower, by the fine wood pulp pump of length It is sent into long fine discharging tower;
(2) short fine wood pulp is pumped into 1# disc mills and carries out defibrination, long fine wood pulp exists after short fine discharging tower stops 60~110min After long fine discharging tower stops 60~110min, 2# disc mills are pumped into first and carry out defibrination, 3# disc mills is then fed into and is ground Slurry, short, the long wood pulp cellulose for passing through defibrination respectively is sent into static mixer and mixed, is stirred;
(3) short, the long wood pulp cellulose slurry by mixing is fed again into machine chest, Top wire former after steady concentration and flow.
6. standby sizing process according to claim 5, it is characterised in that the pulping concentration is 5~7%, beating time 6 ~10min.
7. the standby sizing process according to claim 5 or 6, it is characterised in that the time required to whole standby slurry flow for 60~ 160min。
8. using the new paper for daily use described in claim 3 for the standby sizing process of sizing device, it is characterised in that the standby slurry work Skill comprises the following steps:
(1) slurry carries out pulping in pulper first, and short fine wood pulp then is pumped into short fine discharging tower, by the fine wood pulp pump of length It is sent into long fine discharging tower;
(2) after short fine wood pulp stops 60~110min in short fine discharging tower, 1# disc mills is pumped into and carry out defibrination, long fine wood pulp After the fine discharging tower of length stops 60~110min, 2# disc mills are pumped into first and carry out defibrination, be then fed into the progress of 3# disc mills Defibrination, short, the long wood pulp cellulose for passing through defibrination respectively is sent into static mixer, meanwhile, in chemicals adding apparatus Chemicals is also fed into static mixer, is mixed, stirring;
(3) short, the long wood pulp cellulose slurry by mixing is fed again into machine chest, Top wire former after steady concentration and flow.
CN201710944035.4A 2017-10-11 2017-10-11 A kind of new paper for daily use is for sizing device and technique Pending CN107503214A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112853792A (en) * 2020-12-31 2021-05-28 湖南恒安生活用纸有限公司 Pulp blending process technology

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WO2009077001A1 (en) * 2007-12-17 2009-06-25 Sca Hygiene Products Gmbh Method for pulp preparation and pulp treatment and a paper, especially a tissue paper
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CN205917526U (en) * 2016-08-26 2017-02-01 玖龙纸业(太仓)有限公司 Production system of dampproofing corrugated paper
CN206477191U (en) * 2017-02-21 2017-09-08 玖龙纸业(太仓)有限公司 A kind of papermaking refining system
CN107237203A (en) * 2017-08-03 2017-10-10 潍坊华港包装材料有限公司 Tipping base paper production line and tipping base paper paper technology
CN207484165U (en) * 2017-10-11 2018-06-12 山东恒安纸业有限公司 A kind of novel paper for daily use is for sizing device

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Publication number Priority date Publication date Assignee Title
EP0138484A2 (en) * 1983-10-20 1985-04-24 Kamyr Ab Mechanical pulping
WO2009077001A1 (en) * 2007-12-17 2009-06-25 Sca Hygiene Products Gmbh Method for pulp preparation and pulp treatment and a paper, especially a tissue paper
CN102121204A (en) * 2010-12-31 2011-07-13 东莞理文造纸厂有限公司 Papermaking chopped fiber disc grinding system
CN102242511A (en) * 2011-06-21 2011-11-16 维达北方纸业(北京)有限公司 Independent pulp proportioning technique for toilet-roll base paper
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CN206477191U (en) * 2017-02-21 2017-09-08 玖龙纸业(太仓)有限公司 A kind of papermaking refining system
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112853792A (en) * 2020-12-31 2021-05-28 湖南恒安生活用纸有限公司 Pulp blending process technology
CN112853792B (en) * 2020-12-31 2022-07-05 湖南恒安生活用纸有限公司 Pulp blending process technology

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