CN107501100A - A kind of evacuation process system of m-phenylene diamine (MPD) vacuum rectification tower - Google Patents

A kind of evacuation process system of m-phenylene diamine (MPD) vacuum rectification tower Download PDF

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Publication number
CN107501100A
CN107501100A CN201710796677.4A CN201710796677A CN107501100A CN 107501100 A CN107501100 A CN 107501100A CN 201710796677 A CN201710796677 A CN 201710796677A CN 107501100 A CN107501100 A CN 107501100A
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level
level tail
tail cooler
cooler
mpd
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CN107501100B (en
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祝铃钰
章渊昶
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C209/00Preparation of compounds containing amino groups bound to a carbon skeleton
    • C07C209/82Purification; Separation; Stabilisation; Use of additives
    • C07C209/86Separation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

A kind of evacuation process system of m-phenylene diamine (MPD) vacuum rectification tower, including rectifying column, overhead condenser, return tank, surge tank and vavuum pump, the tower top outlet of the rectifying column sets overhead condenser, the overhead condenser is connected with return tank, the outlet of the surge tank is connected with the vavuum pump, and the evacuation process system also includes an one-level tail cooler and two two level tail coolers;The fixed gas outlet of the return tank connects with the shell side inlet of the one-level tail cooler, two two level tail coolers are arranged in parallel, the entrance that the one-level fixed gas of the one-level tail cooler exports respectively with two level tail cooler is connected, and the two level fixed gas outlet of two two level tail coolers connects with the surge tank entrance.The present invention provide a kind of heat exchange efficiency is higher, system energy consumption compared with school, service life of equipment is longer, improves the evacuation process system of the m-phenylene diamine (MPD) vacuum rectification tower of product yield.

Description

A kind of evacuation process system of m-phenylene diamine (MPD) vacuum rectification tower
Technical field
The invention belongs to fine chemistry industry specialty chemicals technical field, more particularly to rectification under vacuum separation m-phenylene diamine (MPD) process In evacuation process system.
Background technology
Diaminobenzene between m-phenylene diamine (MPD) is also referred to as, is widely used in azo dyes, fur dyes, reactive dye and vulcanization The synthesis of the intermediate of dyestuff.Its isomer includes o-phenylenediamine and p-phenylenediamine.Catalytic hydrogenation method is to research and develop in recent years What is gone out prepares the cleaning technology of preparing of m-phenylene diamine (MPD), and key reaction is as follows:
Catalytic hydrogenation method simultaneously, can produce o-phenylenediamine and p-phenylenediamine simultaneously in reaction generation m-phenylene diamine (MPD), so raw Output be mixing phenylenediamine, it is necessary to by m-phenylene diamine (MPD) from mixing phenylenediamine in separate.Utilize o-phenylenediamine and p-phenylenediamine Volatility is more than the characteristics of m-phenylene diamine (MPD), is separated o-phenylenediamine, p-phenylenediamine from mixed diphenylamines with rectificating method, tower Bottom obtains m-phenylene diamine (MPD) crude product.Because boiling point is 287 DEG C, it is necessary to do rectifying column with 300 DEG C of conduction oils under m-phenylene diamine (MPD) normal pressure Thermal source, after being decompressed to 4kPa, boiling point can be reduced to 205 DEG C, you can do rectifying column thermal source using 220 DEG C of conduction oils.Therefore to be real Existing rectification under vacuum, needs vacuum pumping.
The pumped vacuum systems of conventional vacuum rectifying column does not coagulate tail as shown in figure 1, typically being extracted out from rectifying column top return tank Gas, but gaseous phase materials can be carried when exhaust temperature is higher secretly, thus extract out tail gas needed before vavuum pump is entered it is cold by tail cooler Solidifying cooling, the effect of tail cooler are exactly that the high-temperature material in vacuum system gas bleeding is condensed and stored wherein.When these things When the fusing point of material is higher than vacuum pump operation temperature, material can condense into solid and block tail cooler and pipeline.Blocking amount is larger then must Need be that rectifying column match somebody with somebody two sets tail coolers, when the solids doses stored in a tail cooler it is big to a certain extent when, switch separately A set of tail cooler accesses vacuum system.The water vapour that the solid material stored in the tail cooler shell side changed is passed through by tube side Open, collect product and cleaning equipment uses for switching next time.Generally it need to just switch once within every two days.
Current m-phenylene diamine (MPD) rectification under vacuum vacuum system only has one group of tail cooler (one open one standby), due to phenylenediamine freezing point It is higher, solid-state is easily congealed into tail cooler, blocks tail cooler, the heat exchange efficiency of tail cooler is reduced, one can be caused when serious Divide phenylenediamine to be drawn into vacuum pump set, trigger system shutdown.In order to protect vacuum pump set, manufacturing enterprise just needs for generally every two days Switch a tail cooler, the labor intensity of operating personnel is not only increased for this, the rectification under vacuum system more to m-phenylene diamine (MPD) is made Into disturbing, the quality of product is influenceed, more increases the energy consumption of vacuum system.
The content of the invention
In order to overcome the heat exchange efficiency for vacuumizing mode of existing m-phenylene diamine (MPD) vacuum rectification tower is relatively low, system energy consumption compared with Greatly, service life of equipment is shorter, influences the deficiency of product yield, the present invention provide a kind of heat exchange efficiency is higher, system energy consumption compared with School, service life of equipment is longer, improves the evacuation process system of the m-phenylene diamine (MPD) vacuum rectification tower of product yield.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of evacuation process system of m-phenylene diamine (MPD) vacuum rectification tower, including rectifying column, overhead condenser, return tank, Surge tank and vavuum pump, the tower top outlet of the rectifying column set overhead condenser, and the overhead condenser is connected with return tank, The outlet of the surge tank is connected with the vavuum pump, and the evacuation process system also includes an one-level tail cooler and two Two level tail cooler;The fixed gas outlet of the return tank connects with the shell side inlet of the one-level tail cooler, and two two level tails are cold Device is arranged in parallel, and the entrance that the one-level fixed gas of the one-level tail cooler is exported respectively with two level tail cooler is connected, described in two The two level fixed gas outlet of two level tail cooler connects with the surge tank entrance;
The one-level tail cooler is horizontal fixed tube sheet type heat exchanging, and the horizontal fixed tube sheet type heat exchanging includes heat supply Water does the tube side that cryogen is walked and the shell side for supplying the fixed gas of return tank to walk, material liquid outlet of the shell side lime set from one-level tail cooler Produce and import overhead product pipeline, exported at the top of the one-level tail cooler for one-level fixed gas, the lime set temperature of one-level tail cooler Degree is on its setting temperature;
The two level tail cooler is vertical coil heat exchanger, and the vertical coil heat exchanger divides two sections, the one-level The one-level fixed gas outlet of tail cooler is changed with two sections heat exchanger tube respectively with connecting in the middle part of the two level tail cooler Heat, condensation, the material mouth of the two level tail cooler bottom is condensate outlet, and the condensate outlet connects with recovery product pipeline It is logical;The two level tail cooler top exit exports for one-level fixed gas.
Further, the two level tail cooler uses recirculated cooling water as cryogen;Recirculated cooling water is from two level tail cooler Portion enters epimere coiled pipe tube side, enters hypomere coiled pipe tube side from top to bottom from bottom to top.
Further, low-pressure steam is incorporated to two level tail cooler hypomere recirculated cooling water pipeline.
Further, the inner cavity top of the two level tail cooler sets one section may be drawn into the liquid of vacuum system to remove The filler of drop.
The present invention technical concept be:The evacuation process system of the present invention is by three common two level multi-form condenser structures Into.
One-level tail cooler is horizontal fixed tube sheet type condenser, to ensure rectifying tower top fixed gas under current operation pressure Will not occur the phenomenon of condensate in one-level tail cooler, this patent is using 105 DEG C~110 DEG C of hot water as one-level tail cooler Cryogen, the shell side lime set of one-level tail cooler are produced by the outlet at bottom of tail cooler and import the tower top production of backflow pot bottom extraction QC line.Hot water walks one-level tail cooler tube side, the adjoining pipe thermal source after heat exchange as overhead product pipeline.
By controlling the chilling temperature of one-level tail cooler, most of isophthalic in return tank incoagulable gas has not only been reclaimed Diamines, improve product yield;The phenylenediamine content taken in two level tail cooler is greatly reduced simultaneously, so as to extend two level The cycle of tail cooler normal work, that is, extend the normal work cycle of m-phenylene diamine (MPD) rectifier unit.
Two level tail cooler is vertical two-part coil condenser.Two sections of coiled pipes are set to condense the benzene two in fixed gas rapidly Amine.One-level fixed gas enters the middle part of two sections of vertical two level tail coolers, is condensed in shell side.Recirculated cooling water from it is middle from bottom to top Exchanged heat into epimere coiled pipe tube side, with one-level fixed gas cocurrent, allow it to cool down rapidly.Recirculated cooling water enters from top to bottom from centre Enter hypomere coiled pipe tube side, exchanged heat with one-level fixed gas cocurrent, also allow for its rapid cooling.
Two level tail cooler considers the thawing function of phenylenediamine material after solidification simultaneously, and hypomere coiled pipe can be by recirculated cooling water Switch to low-pressure steam to enter tube side, can be used for material when condensate amount is larger.Epimere maintains circulating cooling water condensation simultaneously Material, material is avoided to enter vavuum pump, so as to also extend the system normal operation cycle.
Two level tail cooler upper space (two level fixed gas outlet lower section) sets one section of structured packing, has further blocked not Phenylenediamine material in solidifying gas is drawn into vavuum pump, reduces the probability of damage to vacuum system.
Common m-phenylene diamine (MPD) rectification under vacuum vacuum system, it need to just switch a tail cooler within every 2 days.After the present invention, Every 15 working days need to just switch once according to preliminary estimation.
The hot water of one-level tail cooler tube side outlet can be as the adjoining pipe thermal source of overhead product pipeline;Needed for two level tail cooler Thermic load is relatively low, reduces the energy consumption of cooling tower indirectly;Meanwhile switching steam melts the time of solid-state phenylenediamine and measured all big It is big to reduce, also reduce the energy consumption of system.
Beneficial effects of the present invention are mainly manifested in:The present invention is applied to m-phenylene diamine (MPD) rectification under vacuum evacuation process system System, not only extends the system worked well cycle, reduces system energy consumption, improve the service life of equipment, also also improve Product yield.
Brief description of the drawings
Fig. 1 is the schematic diagram of existing m-phenylene diamine (MPD) vacuum rectification tower evacuation process system.
Fig. 2 is the schematic diagram of the m-phenylene diamine (MPD) vacuum rectification tower evacuation process system of the present invention.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
Reference picture 2, a kind of m-phenylene diamine (MPD) vacuum rectification tower evacuation process system, including rectifying column (1), overhead condensation Device (1), return tank (1), one-level tail cooler (1), two level tail cooler (2, one open one standby), surge tank (1), vacuum Pump (1).
One-level tail cooler (b) is horizontal fixed tube sheet type heat exchanging.Hot water (SW) does cryogen and walks tube side, rectifier column reflux tank Fixed gas (a) walk shell side, shell side lime set produces from one-level tail cooler (b) material liquid outlet and imports overhead product pipeline, one-level Fixed gas (d) produces at the top of one-level tail cooler (b), is drawn into the middle part of two level tail cooler (c1/c2) between two sections of coiled pipes.One-level The lime set temperature of tail cooler is on its setting temperature, it is ensured that will not occur to block the phenomenon of heat exchanger because of lime set solidification.
Two level tail cooler (c1/c2) is vertical coil (or coiled pipe) heat exchanger.Heat exchanger tube divides two sections, works independently. One-level fixed gas (d) is drawn into the middle part of two level tail cooler, is exchanged heat, condensed with two sections heat exchanger tube respectively, condensation Liquid is discharged from the material mouth of tail cooler bottom, into recovery product pipeline.Two level tail cooler is using recirculated cooling water as cryogen.Follow Ring cooling water (CWS) enters epimere coiled pipe tube side, enters hypomere from top to bottom from bottom to top in the middle part of two level tail cooler (c1/c2) Coiled pipe tube side.
Consider that condensate liquid may solidify in tail cooler, so as to occur to block the phenomenon of heat exchanger.The present invention will be low Pressure steam (LS) is incorporated to two level tail cooler hypomere recirculated cooling water pipeline, when there is lime set frozen plug heat exchanger, under closing Section recirculated cooling water inlet valve, opens low-pressure steam valve, is liquid from heat exchanger bottom so as to which the solidifying material of hypomere be melted again Portion's material liquid outlet discharge.Hypomere uses the low-pressure steam melting material stage, and one-level fixed gas (d) is as usual to be drawn into two level tail cooler, and two The heat exchanger tube still normal work of the epimere of level tail cooler, therefore the operation to whole system has no impact.
One section of filler is set at the top of two level tail cooler, to remove the drop that may be drawn into vacuum system.Two level fixed gas (e) produced at the top of two level tail cooler (c1/c2), buffered tank (v) enters vavuum pump (f) afterwards.
When the serious frozen plug phenomenon of lime set occurs in two level tail haustorium, one-level fixed gas (d) is switched to standby two Level tail cooler is exchanged heat, and blocked tail cooler opens steam and carries out melting material, and melting material turns into new standby tail cooler after terminating.

Claims (4)

1. a kind of evacuation process system of m-phenylene diamine (MPD) vacuum rectification tower, including it is rectifying column, overhead condenser, return tank, slow Tank and vavuum pump are rushed, the tower top outlet of the rectifying column sets overhead condenser, and the overhead condenser is connected with return tank, institute The outlet for stating surge tank is connected with the vavuum pump, it is characterised in that:The evacuation process system also includes an one-level tail Cooler and two two level tail coolers;The fixed gas outlet of the return tank connects with the shell side inlet of the one-level tail cooler, and two Individual two level tail cooler is arranged in parallel, and the one-level fixed gas of the one-level tail cooler exports the entrance phase with two level tail cooler respectively Connect, the two level fixed gas outlet of two two level tail coolers connects with the surge tank entrance;
The one-level tail cooler is horizontal fixed tube sheet type heat exchanging, and the horizontal fixed tube sheet type heat exchanging is done including supplying hot water The tube side that cryogen is walked and the shell side that the fixed gas of confession return tank is walked, the shell side lime set produce from the material liquid outlet of one-level tail cooler And overhead product pipeline is imported, exported at the top of the one-level tail cooler for one-level fixed gas, the lime set temperature of one-level tail cooler exists On its setting temperature;
The two level tail cooler is vertical coil heat exchanger, and the vertical coil heat exchanger divides two sections, and the one-level tail is cold The one-level fixed gas of device is exported and connected in the middle part of the two level tail cooler, and exchanged heat respectively with two sections heat exchanger tube, Condensation, the material mouth of the two level tail cooler bottom is condensate outlet, and the condensate outlet connects with recovery product pipeline;Institute Two level tail cooler top exit is stated to export for one-level fixed gas.
2. the evacuation process system of m-phenylene diamine (MPD) vacuum rectification tower as claimed in claim 1, it is characterised in that:The two level Tail cooler is using recirculated cooling water as cryogen;Recirculated cooling water enters epimere coiled pipe pipe from bottom to top in the middle part of two level tail cooler Journey, enter hypomere coiled pipe tube side from top to bottom.
3. the evacuation process system of m-phenylene diamine (MPD) vacuum rectification tower as claimed in claim 1 or 2, it is characterised in that:Low pressure Steam is incorporated to two level tail cooler hypomere recirculated cooling water pipeline.
4. the evacuation process system of m-phenylene diamine (MPD) vacuum rectification tower as claimed in claim 1 or 2, it is characterised in that:It is described The inner cavity top of two level tail cooler sets one section to remove the filler for the drop that may be drawn into vacuum system.
CN201710796677.4A 2017-09-06 2017-09-06 Vacuumizing process system of m-phenylenediamine vacuum rectification tower Active CN107501100B (en)

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN111617508A (en) * 2020-06-05 2020-09-04 滨州裕能化工有限公司 GBL parallel flow multi-effect rectifying device
WO2021096421A1 (en) * 2019-11-16 2021-05-20 Polywin Pte. Ltd. Method for purification of meta-phenylenediamine

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Publication number Priority date Publication date Assignee Title
WO2021096421A1 (en) * 2019-11-16 2021-05-20 Polywin Pte. Ltd. Method for purification of meta-phenylenediamine
CN111617508A (en) * 2020-06-05 2020-09-04 滨州裕能化工有限公司 GBL parallel flow multi-effect rectifying device
CN111617508B (en) * 2020-06-05 2022-02-08 滨州裕能化工有限公司 GBL parallel flow multi-effect rectifying device

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