CN107500508A - A kind of coal-fired Glass Furnace - Google Patents
A kind of coal-fired Glass Furnace Download PDFInfo
- Publication number
- CN107500508A CN107500508A CN201710908354.XA CN201710908354A CN107500508A CN 107500508 A CN107500508 A CN 107500508A CN 201710908354 A CN201710908354 A CN 201710908354A CN 107500508 A CN107500508 A CN 107500508A
- Authority
- CN
- China
- Prior art keywords
- wall
- furnace
- coal
- clayey
- waterglass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003365 glass fiber Substances 0.000 claims abstract description 20
- 239000003292 glue Substances 0.000 claims abstract description 20
- 235000019353 potassium silicate Nutrition 0.000 claims abstract description 20
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000011449 brick Substances 0.000 claims abstract description 9
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052863 mullite Inorganic materials 0.000 claims abstract 2
- 238000003723 Smelting Methods 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 7
- 239000000203 mixture Substances 0.000 abstract description 6
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 abstract description 6
- 230000009466 transformation Effects 0.000 abstract description 2
- 238000009413 insulation Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 3
- 238000000563 Verneuil process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000003245 coal Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005816 glass manufacturing process Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/04—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in tank furnaces
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/42—Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
- C03B5/43—Use of materials for furnace walls, e.g. fire-bricks
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/36—Reinforced clay-wares
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/48—Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/52—Constituents or additives characterised by their shapes
- C04B2235/5208—Fibers
- C04B2235/5216—Inorganic
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The present invention relates to a kind of kiln, more particularly to a kind of coal-fired Glass Furnace.A kind of coal-fired Glass Furnace, including pool wall, the pool wall is electro-corundum brick, electrofused mullite composition, the pool wall outer surface is provided with outer wall, top is provided with furnace roof, the outer wall is clayey chamotte, glass fibre, waterglass, the adiabator layer of glue mixing composition, and the furnace roof is clayey chamotte, glass fibre, waterglass, glue mix the adiabator layer formed.The present invention can not only save the energy, lift environment protecting, its structure is also convenient for the transformation of original old-fashioned kiln simultaneously, facilitate producer's device upgrade, with good economic value, the present invention saves 3820 tons of standard coals compared to existing equipment year, and energy consumption of unit product is reduced to 169kg/t, comprehensive energy consumption reduces by 13%, while SO2, NO2 discharge is greatly reduced.
Description
Technical field
The present invention relates to a kind of kiln, more particularly to a kind of coal-fired Glass Furnace.
Background technology
In Improving Glass Manufacturing Processes, coal-fired Glass Furnace is one of main energy consumption project, kiln
Many heats all directly scatter and disappear, and cause serious energy waste and economic waste, then it is high how to make a kind of heat-insulating property
Coal-fired Glass Furnace be exactly that inventor will solve the problems, such as.
The content of the invention
The present invention solves the problems, such as that the coal-fired Glass Furnace heat of tradition scatters and disappears, there is provided a kind of energy
The high coal-fired Glass Furnace of utilization ratio, its concrete technical scheme are as follows：
A kind of coal-fired Glass Furnace, including pool wall, the pool wall are electro-corundum brick, electrofused mullite
Form, the pool wall outer surface is provided with outer wall, and top is provided with furnace roof, and the outer wall is clayey chamotte, glass fibre, water glass
The adiabator layer that glass, glue mixing are formed, the furnace roof are clayey chamotte, glass fibre, waterglass, glue mixing composition
Adiabator layer.
Preferably, the outer wall thickness, between 8CM~9CM, furnace roof (2) thickness is between 5CM~6CM.
Preferably, the clayey chamotte, glass fibre, waterglass, the proportioning of glue by weight percentage are：Clay
Matter chamotte 85%, glass fibre 10%, waterglass 3%, glue 2%.
The present invention can not only save the energy, lift environment protecting, while its structure is also convenient for original old-fashioned kiln
Transformation, facilitates producer's device upgrade, has good economic value, the present invention is compared to 3820 tons of marks of existing equipment year energy-conservation
Quasi- coal, energy consumption of unit product are reduced to 169kg/t, and comprehensive energy consumption reduces by 13%, while SO2, NO2 discharge is greatly reduced.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Embodiment
Embodiment 1
The embodiment of the present invention 1 is described in further detail with reference to Fig. 1：
A kind of coal-fired Glass Furnace, including pool wall 1, the pool wall 1 are that electro-corundum brick, electric smelting do not come
Stone is formed, and the outer surface of pool wall 1 is provided with outer wall 3, and top is provided with furnace roof 2, and the outer wall 3 is clayey chamotte, glass fibers
The adiabator layer that dimension, waterglass, glue mixing are formed, the furnace roof 2 are clayey chamotte, glass fibre, waterglass, glue
The adiabator layer that water mixing is formed.The thickness of outer wall 3 is 8CM, and the thickness of furnace roof 2 is 5CM.The clayey chamotte,
The proportioning of glass fibre, waterglass, glue by weight percentage is：Clayey chamotte 85%, glass fibre 10%, waterglass
3%th, glue 2%.Reducing energy consumption is carried out to 80m2 fire coals Glass Furnace.Kiln shape is improved, uses high temperature, width
Section, large-scale roller bed type horseshoe flame fusion furnace.Using refractory materials such as high-quality electro-corundum brick, electrofused mullites as pool wall
Brick, extend kiln service life.Kiln outer wall and furnace roof are incubated using the clayey chamotte of special formulation, clayey chamotte
+ glass fibre+waterglass+glue, kiln insulating layer of external wall are no less than 8cm, and furnace top insulation layer is no less than 5cm.Kiln seals entirely
Close, comprehensive insulation, reduce radiating, 110 DEG C of glass furnace side wall temperature, 130 DEG C of top temperature, high insulating effect, the thermal efficiency carries
It is high to more than 40%.
Embodiment 2
The embodiment of the present invention 2 is described in further detail with reference to Fig. 1：
A kind of coal-fired Glass Furnace, including pool wall 1, the pool wall 1 are that electro-corundum brick, electric smelting do not come
Stone is formed, and the outer surface of pool wall 1 is provided with outer wall 3, and top is provided with furnace roof 2, and the outer wall 3 is clayey chamotte, glass fibers
The adiabator layer that dimension, waterglass, glue mixing are formed, the furnace roof 2 are clayey chamotte, glass fibre, waterglass, glue
The adiabator layer that water mixing is formed.The thickness of outer wall 3 is 9CM, and the thickness of furnace roof 2 is 6CM.The clayey chamotte,
The proportioning of glass fibre, waterglass, glue by weight percentage is：Clayey chamotte 85%, glass fibre 10%, waterglass
3%th, glue 2%.Reducing energy consumption is carried out to 80m2 fire coals Glass Furnace.Kiln shape is improved, uses high temperature, width
Section, large-scale roller bed type horseshoe flame fusion furnace.Using refractory materials such as high-quality electro-corundum brick, electrofused mullites as pool wall
Brick, extend kiln service life.Kiln outer wall and furnace roof are incubated using the clayey chamotte of special formulation, clayey chamotte
+ glass fibre+waterglass+glue, kiln insulating layer of external wall are no less than 8cm, and furnace top insulation layer is no less than 5cm.Kiln seals entirely
Close, comprehensive insulation, reduce radiating, 110 DEG C of glass furnace side wall temperature, 130 DEG C of top temperature, high insulating effect, the thermal efficiency carries
It is high to more than 40%.
Claims (3)
1. a kind of coal-fired Glass Furnace, it is characterised in that including pool wall (1), the pool wall (1) is that electric smelting is firm
Beautiful brick, electrofused mullite are formed, and pool wall (1) outer surface is provided with outer wall (3), and top is provided with furnace roof (2), the outer wall (3)
The adiabator layer formed for clayey chamotte, glass fibre, waterglass, glue mixing, the furnace roof (2) are clayey fire
The adiabator layer that mud, glass fibre, waterglass, glue mixing are formed.
A kind of 2. coal-fired Glass Furnace according to claim 1, it is characterised in that the outer wall (3)
Thickness is between 8CM~9CM, and furnace roof (2) thickness is between 5CM~6CM.
3. a kind of coal-fired Glass Furnace according to claim 1, the clayey chamotte, glass fibers
The proportioning of dimension, waterglass, glue by weight percentage is：Clayey chamotte 85%, glass fibre 10%, waterglass 3%, glue
2%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710908354.XA CN107500508A (en) | 2017-09-29 | 2017-09-29 | A kind of coal-fired Glass Furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710908354.XA CN107500508A (en) | 2017-09-29 | 2017-09-29 | A kind of coal-fired Glass Furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107500508A true CN107500508A (en) | 2017-12-22 |
Family
ID=60700195
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710908354.XA Pending CN107500508A (en) | 2017-09-29 | 2017-09-29 | A kind of coal-fired Glass Furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107500508A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1089879A (en) * | 1964-12-21 | 1967-11-08 | Foseco Int | Fireproof heat insulating materials |
| JPH09132475A (en) * | 1995-11-09 | 1997-05-20 | Natl Inst For Res In Inorg Mater | Clay composite porous body and its production |
| CN204727760U (en) * | 2015-06-30 | 2015-10-28 | 郑州远东耐火材料有限公司 | A kind of glass furnace founding pool wall structure |
| CN204981584U (en) * | 2015-07-07 | 2016-01-20 | 中航三鑫太阳能光电玻璃有限公司 | Be used for glass kiln heat preservation device |
-
2017
- 2017-09-29 CN CN201710908354.XA patent/CN107500508A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1089879A (en) * | 1964-12-21 | 1967-11-08 | Foseco Int | Fireproof heat insulating materials |
| JPH09132475A (en) * | 1995-11-09 | 1997-05-20 | Natl Inst For Res In Inorg Mater | Clay composite porous body and its production |
| CN204727760U (en) * | 2015-06-30 | 2015-10-28 | 郑州远东耐火材料有限公司 | A kind of glass furnace founding pool wall structure |
| CN204981584U (en) * | 2015-07-07 | 2016-01-20 | 中航三鑫太阳能光电玻璃有限公司 | Be used for glass kiln heat preservation device |
Non-Patent Citations (1)
| Title |
|---|
| 皇甫烈魁编译: "《玻璃工业节能途径》", 31 March 1986, 中国建筑工业出版社 * |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171222 |