CN107500130A - A kind of railway container handling anti-derail unit and handling method - Google Patents
A kind of railway container handling anti-derail unit and handling method Download PDFInfo
- Publication number
- CN107500130A CN107500130A CN201710877158.0A CN201710877158A CN107500130A CN 107500130 A CN107500130 A CN 107500130A CN 201710877158 A CN201710877158 A CN 201710877158A CN 107500130 A CN107500130 A CN 107500130A
- Authority
- CN
- China
- Prior art keywords
- container
- unit
- jack
- control device
- weighing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000005303 weighing Methods 0.000 claims abstract description 51
- 238000004806 packaging method and process Methods 0.000 claims abstract description 4
- 230000002159 abnormal effect Effects 0.000 claims description 5
- 241000736199 Paeonia Species 0.000 claims description 3
- 235000006484 Paeonia officinalis Nutrition 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
Abstract
The invention discloses a kind of railway container handling anti-derail unit and handling method, fixing lock including the container on transport vehicle and for fixing container, the packaging upper box part is provided with the suspender equipped with anti-derail unit, and the anti-derail unit includes being used for weighing device, the control device being connected with weighing device signal output part, the display device being connected with control device signal output part and the jack up unit for determining suspender bearing capacity.The present invention is simple in construction, container is hung by the jack up unit of setting, mitigate the working strength of staff, reduce the influence of human factor, improve container crane from when security reliability, meanwhile the lifting velocity of jack up unit can be adjusted according to working condition when hanging, and substantially increase operating efficiency;Working condition when the display device real-time display of setting is hung, be easy to staff to investigate produced problem when hanging in time, accelerate container crane from speed, improve operating efficiency.
Description
Technical field
The present invention relates to container in hoisting status technical field, specifically a kind of railway container handling anti-derail unit and handling
Method.
Background technology
At present, the compartment that the domestic railway system is applied to the transport of 20 feet/40 forty equivalent unit 40s is mainly open-top car, flatcar two
Kind.
When being loaded operation to container on open-top car, efforts personnel, which must ascend a height to adjacent compartment top, to be made
Industry instructs, and prevents from colliding with the wall of open-top car four during loading and unloading container, damages, certain potential safety hazard be present.
When being loaded operation to container on flatcar, staff only needs to carry out task instruction on the ground, case angle
During with tapered end position consistency, whereabouts.Because loading and unloading container is convenient and swift, safe on flatcar, the later stage is in shipping
The accounting in compartment will increase.But set up on flatcar and be equipped with device for fixing container, by container crane from flatcar
In operating process, container easily collides with the device for being positioned to container set on flatcar, or even meeting
Cause flatcar together to be hung and de-orbited, cause larger security incident.Several staff are still needed at present to carry out on side
Monitoring, instruct, limitation is excessive, less efficient.
The content of the invention
It is above-mentioned to solve it is an object of the invention to provide a kind of railway container handling anti-derail unit and handling method
The problem of being proposed in background technology.
To achieve the above object, the present invention provides following technical scheme:
A kind of railway container handling anti-derail unit, including container on transport vehicle and for fixing consolidating for container
Lock, the packaging upper box part are provided with the suspender equipped with anti-derail unit, and the anti-derail unit includes holding for determining suspender
The weighing device for carrying power, the control device being connected with weighing device signal output part, it is connected with control device signal output part
Display device and jack up unit.
As the further scheme of the present invention:The weighing device is to be respectively arranged at the first title at four rotation locks of suspender
Retransmit sensor, the second weighing sensor, the 3rd weighing sensor and the 4th weighing sensor.
As the further scheme of the present invention:The control device is signal input part and the first weighing sensor, second
The connected controller of the signal output part of weighing sensor, the 3rd weighing sensor and the 4th weighing sensor.
As the further scheme of the present invention:The signal input part of the display device and jack up unit with controller
Signal output part is connected.
As the further scheme of the present invention:The container corner offers the through hole equipped with fixing lock.
As the further scheme of the present invention:The fixing lock is locked for the F-TR of hawk header structure.
Present invention also offers a kind of method that derailing handling is carried out using anti-derail unit, comprise the following steps:
1)The quality that container is determined by weighing device is m1;
2)Jack up unit slings container upwards, the carrying matter for the weighing device the real time measure suspender being arranged at hanger twist lock
Measure and send the quality signal m2 of measure to control device;
3)The quality signal m2 received and container quality m1 are carried out contrast judgement by control device, and by result of determination and
Working state signal is sent to display device in real time, meanwhile, control device controls jack up unit and translation to fill according to result of determination
Put work;
4)Display device comes out the result of determination received and working condition real-time display.
As the further scheme of the present invention:Described step 3)Described control device rises according to the output control of judgement
Include following situation when rising device work:
When being a. determined as normal, m2 >=m1 and fluctuating in the reasonable scope, jack up unit continues raising, when m2 is approximately equal to m1,
Judge that container has disengaged from fixing lock;
When being b. determined as abnormal, m2 >=m1 and in upward status always and exceed zone of reasonableness, jack up unit stops raising, transport
Chinese herbaceous peony is entered or retreated.
Compared with prior art, the beneficial effects of the invention are as follows:The present invention is simple in construction, real by the weighing device of setting
When determine the bearing capacity of suspender, measurement accuracy is high, avoids vehicle from de-orbiting, using effect is good;Pass through the control device of setting
Automatic working condition when judging and controlling the container to hang transport vehicle, it is accurate to judge, improve container crane from when stabilization
Property;Container is hung by the jack up unit of setting, mitigates the working strength of staff, the influence of human factor is reduced, carries
High container crane from when security reliability, meanwhile, the lifting velocity of jack up unit can enter according to working condition when hanging
Row adjustment, substantially increases operating efficiency;Working condition when the display device real-time display of setting is hung, facilitates staff
Check, be easy to staff to investigate produced problem when hanging in time, accelerate container crane from speed, improve work effect
Rate.
Brief description of the drawings
Fig. 1 is state diagram of the container of the present invention on flatcar.
Fig. 2 is container crane of the present invention from state state diagram for the moment.
Fig. 3 be container crane of the present invention from state two when state diagram.
Fig. 4 be container crane of the present invention from state three when state diagram.
In figure:1- containers, 2- fixing locks.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Refer to Fig. 1-4, in the embodiment of the present invention, a kind of railway container handling anti-derail unit, including on transport vehicle
Container and fixing lock for fixing container, the container corner offers the through hole equipped with fixing lock, described solid
Lock is locked for the F-TR of hawk header structure, and the packaging upper box part is provided with the suspender equipped with anti-derail unit, the anti-derail unit
Filled including the weighing device for determining suspender bearing capacity, the control device being connected with weighing device signal output part, with control
It is to be respectively arranged at four rotation locks of suspender to put the connected display device of signal output part and jack up unit, the weighing device
First weighing sensor, the second weighing sensor, the 3rd weighing sensor and the 4th weighing sensor, the control device are letter
Number input and the first weighing sensor, the second weighing sensor, the signal of the 3rd weighing sensor and the 4th weighing sensor
Signal output part of the signal input part of the connected controller of output end, the display device and jack up unit with controller
It is connected.
Present invention also offers a kind of method that derailing handling is carried out using anti-derail unit, comprise the following steps:
1)The quality that container is determined by weighing device is m1;
2)Jack up unit slings container upwards, the carrying matter for the weighing device the real time measure suspender being arranged at hanger twist lock
Measure and send the quality signal m2 of measure to control device;
3)The quality signal m2 received and container quality m1 are carried out contrast judgement by control device, and by result of determination and
Working state signal is sent to display device in real time, meanwhile, control device controls jack up unit and translation to fill according to result of determination
Work is put, following situation is included when described control device works according to the output control jack up unit of judgement:
When being a. determined as normal, m2 >=m1 and fluctuating in the reasonable scope, jack up unit continues raising, when m2 is approximately equal to m1,
Judge that container has disengaged from fixing lock;
When being b. determined as abnormal, m2 >=m1 and in upward status always and exceed zone of reasonableness, jack up unit stops raising, transport
Chinese herbaceous peony is entered or retreated;
4)Display device comes out the result of determination received and working condition real-time display.
Simple in construction, working stability of the invention, the corner of container offer the through hole equipped with fixing lock, and fixing lock is hawk
The F-TR of header structure locks, and the fixing lock on transport vehicle has certain gap in vertical direction with container, it is assumed that clearance gap
From for X, during by container crane from transport vehicle, by the carrying for the weighing device the real time measure suspender being arranged at hanger twist lock
Power, weighing device are to be respectively arranged at the first weighing sensor at four rotation locks of suspender, the second weighing sensor, the 3rd weigh
The quality signal measured is sent to control device, control device root by sensor and the 4th weighing sensor, weighing device in real time
Carry out carrying out contrast judgement with the quality m1 of container itself according to the quality signal m2 received, meanwhile, control device controls
The working condition of device is risen, and the result of judgement and working state signal are sent to display device in real time, display device will connect
The signal real-time display received comes out, and facilitates staff to check and investigated in time.
Suspender by container crane from when be divided into three states:
State one:When the height that container is hung is less than clearance distance X, now the quality m1 of weighing device measure is only to collect
Case the weight of itself;
State two:When the height that container is hung is not less than clearance distance X, because fixing lock contacts with container, weigh
The quality m2 of device measure can increase.As m2 >=m1 and when fluctuating in the reasonable scope, it is determined as normal, jack up unit has continued
Rise, when m2 is approximately equal to m1, judge that container has disengaged from fixing lock;It is as m2 >=m1 and in upward status always and exceed reasonable model
When enclosing, when being determined as abnormal, jack up unit stops raising, and the result of determination that staff shows according to display device is arranged
Look into, transport vehicle advanced or retreated, jack up unit only allows to decline in troubleshooting procedure, the through hole that container corner is opened up with
After the relative position of fixing lock is adjusted, jack up unit restarts raising, when m2 is approximately equal to m1, judges that container has disengaged from
Fixing lock.
State three:After container completely disengages fixing lock, the quality of weighing device measure is changed into container again
Deadweight.
When by container crane from transport vehicle, in state two, quality m2 the reason for increasing of weighing device measure, is
Because container is stuck on transport vehicle by fixing lock, cause that weighing device determines is overall to container and transport vehicle for suspender
Pulling force size, can determine that suspender slings according to the quality size of weighing device the real time measure is container itself or container
And transport vehicle, and then whether can be extracted out according to the quality judging fixing lock of measure from the through hole that container corner opens up, if solid
Lock can be extracted out out of through hole, then be determined as normal operating conditions, jack up unit continues rising can be by container crane from transport
Car;If fixing lock can not extract out out of through hole, it is determined as abnormal operation, now needs manually to exclude and pass through transport vehicle
Advance retreats the adjustment for realizing fixing lock and through hole relative position, after fixing lock is adjusted with through hole relative position, raising
Device can work container crane from transport vehicle.
Jack up unit by container during transport vehicle is hung, when container contacts with fixing lock, control device control
The lifting velocity limitation of jack up unit processed within the specific limits, avoids the excessive damage for causing container and fixing lock of lifting velocity
It is bad, ensure the job stability and security of jack up unit;After being mutually disengaged between container and fixing lock, control device control
Jack up unit processed recovers, to maximum lifting velocity, to improve by container crane operating efficiency during from transport vehicle.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as to the involved claim of limitation.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It is appreciated that other embodiment.
Claims (8)
1. a kind of railway container handling anti-derail unit, including container on transport vehicle and for fixing container
Fixing lock, it is characterised in that:The packaging upper box part is provided with the suspender equipped with anti-derail unit, and the anti-derail unit includes using
In the weighing device, the control device being connected with weighing device signal output part and control device signal that determine suspender bearing capacity
The connected display device of output end and jack up unit.
2. railway container handling anti-derail unit according to claim 1, it is characterised in that:The weighing device is point
The first weighing sensor at four rotation locks of suspender, the second weighing sensor, the 3rd weighing sensor and the 4th is not arranged to claim
Retransmit sensor.
3. railway container handling anti-derail unit according to claim 1, it is characterised in that:The control device is letter
Number input and the first weighing sensor, the second weighing sensor, the signal of the 3rd weighing sensor and the 4th weighing sensor
The connected controller of output end.
4. railway container handling anti-derail unit according to claim 1, it is characterised in that:The display device and rise
The signal input part for rising device is connected with the signal output part of controller.
5. railway container handling anti-derail unit according to claim 1, it is characterised in that:Open the container corner
Provided with the through hole equipped with fixing lock.
6. railway container handling anti-derail unit according to claim 5, it is characterised in that:The fixing lock is hawk head
The F-TR locks of structure.
7. a kind of anti-derail unit using described in claim 1~6 any one carries out the method for derailing handling, its feature
It is:Comprise the following steps:
1)The quality that container is determined by weighing device is m1;
2)Jack up unit slings container upwards, the carrying matter for the weighing device the real time measure suspender being arranged at hanger twist lock
Measure and send the quality signal m2 of measure to control device;
3)The quality signal m2 received and container quality m1 are carried out contrast judgement by control device, and by result of determination and
Working state signal is sent to display device in real time, meanwhile, control device controls jack up unit and translation to fill according to result of determination
Put work;
4)Display device comes out the result of determination received and working condition real-time display.
8. step 3 according to claim 7)When described control device works according to the output control jack up unit of judgement
Including following situation:
When being determined as normal, m2 >=m1 and fluctuate in the reasonable scope, jack up unit continues raising, when m2 is approximately equal to m1, sentences
Determine container and have disengaged from fixing lock;
When being b. determined as abnormal, m2 >=m1 and in upward status always and exceed zone of reasonableness, jack up unit stops raising, transport
Chinese herbaceous peony is entered or retreated.
Priority Applications (1)
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CN201710877158.0A CN107500130A (en) | 2017-09-25 | 2017-09-25 | A kind of railway container handling anti-derail unit and handling method |
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CN201710877158.0A CN107500130A (en) | 2017-09-25 | 2017-09-25 | A kind of railway container handling anti-derail unit and handling method |
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Publication Number | Publication Date |
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CN201710877158.0A Pending CN107500130A (en) | 2017-09-25 | 2017-09-25 | A kind of railway container handling anti-derail unit and handling method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110790139A (en) * | 2019-09-05 | 2020-02-14 | 武汉港迪智能技术有限公司 | Train F-TR lock-unload container safety unlocking control method |
CN113697669A (en) * | 2021-08-25 | 2021-11-26 | 三一海洋重工有限公司 | Control method, controller and system for FTR (fiber to the Home) lock protection and crane |
CN114873469A (en) * | 2022-06-02 | 2022-08-09 | 宜昌精联电子科技有限公司 | FTR unhooking passive automatic detection system and method |
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CN103954335A (en) * | 2014-04-30 | 2014-07-30 | 上海港研实业有限公司 | Weighing sensor and container crane lifting appliance weighing lock pin based on lock pin body |
US20160031688A1 (en) * | 2013-04-12 | 2016-02-04 | Dana Limited | Device and control method for container locking |
CN106017753A (en) * | 2016-08-03 | 2016-10-12 | 李�诚 | Intelligent detection system for container F-TR lock disengagement |
CN106829742A (en) * | 2017-03-20 | 2017-06-13 | 北京国泰星云科技有限公司 | A kind of anti-detecting system and method for slinging based on laser |
CN207347018U (en) * | 2017-09-25 | 2018-05-11 | 安徽合力股份有限公司 | A kind of railway container handling anti-derail unit |
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2017
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN202296870U (en) * | 2011-09-13 | 2012-07-04 | 北京华横新技术开发公司 | Monitoring and weighing device mounted on container spreader |
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CN103954335A (en) * | 2014-04-30 | 2014-07-30 | 上海港研实业有限公司 | Weighing sensor and container crane lifting appliance weighing lock pin based on lock pin body |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110790139A (en) * | 2019-09-05 | 2020-02-14 | 武汉港迪智能技术有限公司 | Train F-TR lock-unload container safety unlocking control method |
CN113697669A (en) * | 2021-08-25 | 2021-11-26 | 三一海洋重工有限公司 | Control method, controller and system for FTR (fiber to the Home) lock protection and crane |
CN114873469A (en) * | 2022-06-02 | 2022-08-09 | 宜昌精联电子科技有限公司 | FTR unhooking passive automatic detection system and method |
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Application publication date: 20171222 |
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