CN107492578B - Semiconductor diode device packaging structure - Google Patents

Semiconductor diode device packaging structure Download PDF

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Publication number
CN107492578B
CN107492578B CN201710496014.0A CN201710496014A CN107492578B CN 107492578 B CN107492578 B CN 107492578B CN 201710496014 A CN201710496014 A CN 201710496014A CN 107492578 B CN107492578 B CN 107492578B
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layer
resin bonding
silica gel
diode device
semiconductor diode
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CN107492578A (en
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郑剑华
苏建国
沈艳梅
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Nantong Hualong Microelectronics Co ltd
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Nantong Hualong Microelectronics Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/049Protective back sheets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/08Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof in which radiation controls flow of current through the device, e.g. photoresistors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention relates to a semiconductor diode device packaging structure, which belongs to the technical field of semiconductor packaging. The novel composite material adhesive film is adopted to package the semiconductor diode device, so that the service life of the semiconductor diode device is prolonged, and the packaging structure has the advantages of good stability, superior performance, good weather resistance and the like.

Description

Semiconductor diode device packaging structure
Technical Field
The invention relates to the technical field of semiconductor packaging, in particular to a semiconductor diode device packaging structure.
Background
In recent years, a semiconductor diode device is often packaged by using a resin material, and particularly, for a solar cell or a photodetector, a conventional packaging structure includes a transparent cover plate, an EVA packaging adhesive layer, a solar cell layer or a photodetector layer, an EVA packaging adhesive layer, and a back plate.
Disclosure of Invention
The present invention is directed to overcoming the above-mentioned deficiencies in the prior art and providing a semiconductor diode device package structure.
In order to achieve the above object, the present invention provides a semiconductor diode device package structure, which includes a tempered glass plate, a resin composite adhesive film, a semiconductor diode device layer, a metal-resin composite adhesive film, and a back plate, which are sequentially stacked;
the resin composite material adhesive film comprises a first ethylene-1-butylene-4-methyl-1-pentene copolymer layer, a first silica gel resin bonding layer, a polyethylene terephthalate base layer, a second silica gel resin bonding layer and a first ethylene-tetrafluoroethylene copolymer layer which are sequentially stacked and close to the semiconductor diode device layer, wherein a plurality of through holes penetrating through the polyethylene terephthalate base layer are formed in the polyethylene terephthalate base layer, first epoxy resin bonding reinforcing columns are filled in the through holes, and the first epoxy resin bonding reinforcing columns are connected with the first silica gel resin bonding layer and the second silica gel resin bonding layer;
the metal-resin composite adhesive film comprises a second ethylene-1-butene-4-methyl-1-pentene copolymer layer, a third silica gel resin bonding layer, a metal base layer, a fourth silica gel resin bonding layer and a second ethylene-tetrafluoroethylene copolymer layer which are sequentially stacked and close to the semiconductor diode device layer, wherein a plurality of through holes penetrating through the metal base layer are formed in the metal base layer, second epoxy resin bonding reinforcing columns are filled in the through holes, and the second epoxy resin bonding reinforcing columns are connected with the third silica gel resin bonding layer and the fourth silica gel resin bonding layer.
Preferably, the thickness of the first ethylene-1-butylene-4-methyl-1-pentene copolymer layer is 400 microns, the thickness range of the first silica gel resin bonding layer and the second silica gel resin bonding layer is 800 nanometers and 400 microns, the thickness of the polyethylene terephthalate base layer is 500 microns and 300 microns, the thickness of the first ethylene-tetrafluoroethylene copolymer layer is 200 microns and 100 microns, and a plurality of through holes in the polyethylene terephthalate base layer are arranged in a matrix.
Preferably, the thickness of the second ethylene-1-butene-4-methyl-1-pentene copolymer layer is 500-micron, the thickness of the third silica gel resin bonding layer and the thickness of the fourth silica gel resin bonding layer are 900-micron, the thickness of the metal base layer is 900-micron, the thickness of the second ethylene-tetrafluoroethylene copolymer layer is 300-micron, and a plurality of through holes in the metal base layer are arranged in a matrix.
Preferably, the material of the metal base layer is one of aluminum, copper and stainless steel.
Preferably, the semiconductor diode device in the semiconductor diode device layer is a solar cell or a photodetector.
Preferably, the backsheet is a metal backsheet or a TPT backsheet.
The invention has the following beneficial effects:
in the resin composite material adhesive film and the metal-resin composite material adhesive film, the through holes are formed in the polyethylene terephthalate base layer or the metal base layer, so that the silica gel resin bonding layers on the two sides of the base layer are connected through the epoxy resin bonding reinforcing columns, the adhesion force and the stability of the composite material adhesive film are improved, and the composite material adhesive film is prevented from being stripped.
According to the metal-resin composite material adhesive film, the metal base layer is arranged, so that light penetrating through the semiconductor diode device layer can be effectively reflected, and the utilization rate of the light is improved.
According to the invention, the ethylene-1-butene-4-methyl-1-pentene copolymer layer is arranged in the composite material adhesive film close to the side of the semiconductor diode device layer, and the ethylene-tetrafluoroethylene copolymer layer is arranged in the composite material adhesive film far away from the side of the semiconductor diode device layer.
Drawings
Fig. 1 is a schematic structural diagram of a packaging structure of a semiconductor device according to the present invention;
FIG. 2 is a schematic cross-sectional view of a resin composite adhesive film according to the present invention;
fig. 3 is a schematic cross-sectional view of a metal-resin composite adhesive film according to the present invention.
Detailed Description
Referring to fig. 1-3, a semiconductor diode device packaging structure includes a tempered glass plate 1, a resin composite adhesive film 2, a semiconductor diode device layer 3, a metal-resin composite adhesive film 4, and a back plate 5, which are sequentially stacked; the resin composite adhesive film 2 comprises a first ethylene-1-butene-4-methyl-1-pentene copolymer layer 21, a first silica gel resin bonding layer 22, a polyethylene terephthalate base layer 23, a second silica gel resin bonding layer 24 and a first ethylene-tetrafluoroethylene copolymer layer 25 which are sequentially stacked and close to the semiconductor diode device layer, wherein a plurality of through holes penetrating through the polyethylene terephthalate base layer 23 are formed in the polyethylene terephthalate base layer 23, first epoxy resin bonding reinforcement columns 26 are filled in the through holes, and the first epoxy resin bonding reinforcement columns 26 are connected with the first silica gel resin bonding layer 22 and the second silica gel resin bonding layer 24; the metal-resin composite adhesive film 4 comprises a second ethylene-1-butene-4-methyl-1-pentene copolymer layer 41, a third silicone resin bonding layer 42, a metal base layer 43, a fourth silicone resin bonding layer 44 and a second ethylene-tetrafluoroethylene copolymer layer 45 which are sequentially stacked and close to the semiconductor diode device layer, wherein a plurality of through holes penetrating through the metal base layer are formed in the metal base layer 43, second epoxy resin bonding reinforcement columns 46 are filled in the through holes, and the second epoxy resin bonding reinforcement columns 46 are connected with the third silicone resin bonding layer 42 and the fourth silicone resin bonding layer 44.
Wherein, the thickness of the first ethylene-1-butylene-4-methyl-1-pentene copolymer layer 21 is 400 microns, the thickness of the first silica gel resin bonding layer 22 and the second silica gel resin bonding layer 24 is 400 nm and 800 nm, the thickness of the polyethylene terephthalate base layer 23 is 500 microns and 300 microns, the thickness of the first ethylene-tetrafluoroethylene copolymer layer 25 is 200 microns and 100 microns, and a plurality of through holes in the polyethylene terephthalate base layer 23 are arranged in a matrix. The thickness of the second ethylene-1-butene-4-methyl-1-pentene copolymer layer 41 is 500-micron, the thickness of the third silica gel resin bonding layer 42 and the thickness of the fourth silica gel resin bonding layer 44 are 900-micron, the thickness of the metal base layer 43 is 900-micron, the thickness of the second ethylene-tetrafluoroethylene copolymer layer 45 is 300-micron, and a plurality of through holes in the metal base layer 43 are arranged in a matrix. The metal base layer 43 is made of one of aluminum, copper and stainless steel. The semiconductor diode device in the semiconductor diode device layer 3 is a solar cell or a photodetector. The back sheet 5 is a metal back sheet or a TPT back sheet.
Example 1
Referring to fig. 1-3, a semiconductor diode device packaging structure includes a tempered glass plate 1, a resin composite adhesive film 2, a semiconductor diode device layer 3, a metal-resin composite adhesive film 4, and a back plate 5, which are sequentially stacked; the resin composite adhesive film 2 comprises a first ethylene-1-butene-4-methyl-1-pentene copolymer layer 21, a first silica gel resin bonding layer 22, a polyethylene terephthalate base layer 23, a second silica gel resin bonding layer 24 and a first ethylene-tetrafluoroethylene copolymer layer 25 which are sequentially stacked and close to the semiconductor diode device layer, wherein a plurality of through holes penetrating through the polyethylene terephthalate base layer 23 are formed in the polyethylene terephthalate base layer 23, first epoxy resin bonding reinforcement columns 26 are filled in the through holes, and the first epoxy resin bonding reinforcement columns 26 are connected with the first silica gel resin bonding layer 22 and the second silica gel resin bonding layer 24; the metal-resin composite adhesive film 4 comprises a second ethylene-1-butene-4-methyl-1-pentene copolymer layer 41, a third silicone resin bonding layer 42, a metal base layer 43, a fourth silicone resin bonding layer 44 and a second ethylene-tetrafluoroethylene copolymer layer 45 which are sequentially stacked and close to the semiconductor diode device layer, wherein a plurality of through holes penetrating through the metal base layer are formed in the metal base layer 43, second epoxy resin bonding reinforcement columns 46 are filled in the through holes, and the second epoxy resin bonding reinforcement columns 46 are connected with the third silicone resin bonding layer 42 and the fourth silicone resin bonding layer 44. Wherein, the thickness of first ethylene-1-butene-4-methyl-1-pentene copolymer layer 21 is 200 microns, the thickness of first silica gel resin tie coat 22 with second silica gel resin tie coat 24 is 400 nanometers, the thickness of polyethylene terephthalate basic unit 23 is 300 microns, the thickness of first ethylene-tetrafluoroethylene copolymer layer 25 is 100 microns, a plurality of through-holes in the polyethylene terephthalate basic unit 23 are matrix arrangement. The thickness of the second ethylene-1-butene-4-methyl-1-pentene copolymer layer 41 is 100 micrometers, the thickness of the third silica gel resin adhesive layer 42 and the thickness of the fourth silica gel resin adhesive layer 44 are 500 nanometers, the thickness of the metal base layer 43 is 600 micrometers, the thickness of the second ethylene-tetrafluoroethylene copolymer layer 45 is 100 micrometers, and a plurality of through holes in the metal base layer 43 are arranged in a matrix. The metal base layer 43 is made of aluminum. The semiconductor diode device in the semiconductor diode device layer 3 is a solar cell or a photodetector. The back sheet 5 is a metal back sheet or a TPT back sheet.
Example 2
Referring to fig. 1-3, a semiconductor diode device packaging structure includes a tempered glass plate 1, a resin composite adhesive film 2, a semiconductor diode device layer 3, a metal-resin composite adhesive film 4, and a back plate 5, which are sequentially stacked; the resin composite adhesive film 2 comprises a first ethylene-1-butene-4-methyl-1-pentene copolymer layer 21, a first silica gel resin bonding layer 22, a polyethylene terephthalate base layer 23, a second silica gel resin bonding layer 24 and a first ethylene-tetrafluoroethylene copolymer layer 25 which are sequentially stacked and close to the semiconductor diode device layer, wherein a plurality of through holes penetrating through the polyethylene terephthalate base layer 23 are formed in the polyethylene terephthalate base layer 23, first epoxy resin bonding reinforcement columns 26 are filled in the through holes, and the first epoxy resin bonding reinforcement columns 26 are connected with the first silica gel resin bonding layer 22 and the second silica gel resin bonding layer 24; the metal-resin composite adhesive film 4 comprises a second ethylene-1-butene-4-methyl-1-pentene copolymer layer 41, a third silicone resin bonding layer 42, a metal base layer 43, a fourth silicone resin bonding layer 44 and a second ethylene-tetrafluoroethylene copolymer layer 45 which are sequentially stacked and close to the semiconductor diode device layer, wherein a plurality of through holes penetrating through the metal base layer are formed in the metal base layer 43, second epoxy resin bonding reinforcement columns 46 are filled in the through holes, and the second epoxy resin bonding reinforcement columns 46 are connected with the third silicone resin bonding layer 42 and the fourth silicone resin bonding layer 44. Wherein, the thickness of first ethylene-1-butene-4-methyl-1-pentene copolymer layer 21 is 400 microns, the thickness of first silica gel resin tie coat 22 with second silica gel resin tie coat 24 is 800 nanometers, the thickness of polyethylene terephthalate basic unit 23 is 500 microns, the thickness of first ethylene-tetrafluoroethylene copolymer layer 25 is 200 microns, a plurality of through-holes in the polyethylene terephthalate basic unit 23 are matrix arrangement. The thickness of the second ethylene-1-butene-4-methyl-1-pentene copolymer layer 41 is 500 micrometers, the thickness of the third silica gel resin adhesive layer 42 and the thickness of the fourth silica gel resin adhesive layer 44 are 900 nanometers, the thickness of the metal base layer 43 is 900 micrometers, the thickness of the second ethylene-tetrafluoroethylene copolymer layer 45 is 300 micrometers, and a plurality of through holes in the metal base layer 43 are arranged in a matrix. The metal base layer 43 is made of stainless steel. The semiconductor diode device in the semiconductor diode device layer 3 is a solar cell or a photodetector. The back sheet 5 is a metal back sheet or a TPT back sheet.
Example 3
Referring to fig. 1-3, a semiconductor diode device packaging structure includes a tempered glass plate 1, a resin composite adhesive film 2, a semiconductor diode device layer 3, a metal-resin composite adhesive film 4, and a back plate 5, which are sequentially stacked; the resin composite adhesive film 2 comprises a first ethylene-1-butene-4-methyl-1-pentene copolymer layer 21, a first silica gel resin bonding layer 22, a polyethylene terephthalate base layer 23, a second silica gel resin bonding layer 24 and a first ethylene-tetrafluoroethylene copolymer layer 25 which are sequentially stacked and close to the semiconductor diode device layer, wherein a plurality of through holes penetrating through the polyethylene terephthalate base layer 23 are formed in the polyethylene terephthalate base layer 23, first epoxy resin bonding reinforcement columns 26 are filled in the through holes, and the first epoxy resin bonding reinforcement columns 26 are connected with the first silica gel resin bonding layer 22 and the second silica gel resin bonding layer 24; the metal-resin composite adhesive film 4 comprises a second ethylene-1-butene-4-methyl-1-pentene copolymer layer 41, a third silicone resin bonding layer 42, a metal base layer 43, a fourth silicone resin bonding layer 44 and a second ethylene-tetrafluoroethylene copolymer layer 45 which are sequentially stacked and close to the semiconductor diode device layer, wherein a plurality of through holes penetrating through the metal base layer are formed in the metal base layer 43, second epoxy resin bonding reinforcement columns 46 are filled in the through holes, and the second epoxy resin bonding reinforcement columns 46 are connected with the third silicone resin bonding layer 42 and the fourth silicone resin bonding layer 44. The thickness of the first ethylene-1-butene-4-methyl-1-pentene copolymer layer 21 is 300 micrometers, the thickness of the first silica gel resin bonding layer 22 is 500 nanometers, the thickness of the second silica gel resin bonding layer 24 is 600 nanometers, the thickness of the polyethylene terephthalate base layer 23 is 400 micrometers, the thickness of the first ethylene-tetrafluoroethylene copolymer layer 25 is 150 micrometers, and a plurality of through holes in the polyethylene terephthalate base layer 23 are arranged in a matrix. The thickness of the second ethylene-1-butene-4-methyl-1-pentene copolymer layer 41 is 300 micrometers, the thickness of the third silica gel resin adhesive layer 42 is 650 nanometers, the thickness of the fourth silica gel resin adhesive layer 44 is 800 nanometers, the thickness of the metal base layer 43 is 750 micrometers, the thickness of the second ethylene-tetrafluoroethylene copolymer layer 45 is 200 micrometers, and a plurality of through holes in the metal base layer 43 are arranged in a matrix. The metal base layer 43 is made of aluminum. The semiconductor diode device in the semiconductor diode device layer 3 is a solar cell or a photodetector. The back sheet 5 is a metal back sheet or a TPT back sheet.
In the resin composite material adhesive film and the metal-resin composite material adhesive film, the through holes are formed in the polyethylene terephthalate base layer or the metal base layer, so that the silica gel resin bonding layers on the two sides of the base layer are connected through the epoxy resin bonding reinforcing columns, the adhesion force and the stability of the composite material adhesive film are improved, and the composite material adhesive film is prevented from being stripped. According to the metal-resin composite material adhesive film, the metal base layer is arranged, so that light penetrating through the semiconductor diode device layer can be effectively reflected, and the utilization rate of the light is improved. According to the invention, the ethylene-1-butene-4-methyl-1-pentene copolymer layer is arranged in the composite material adhesive film close to the side of the semiconductor diode device layer, and the ethylene-tetrafluoroethylene copolymer layer is arranged in the composite material adhesive film far away from the side of the semiconductor diode device layer.
Finally, it should be noted that: it should be understood that the above examples are only for clearly illustrating the present invention and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications of the invention may be made without departing from the scope of the invention.

Claims (4)

1. A semiconductor diode device package structure, characterized in that: the semiconductor diode device packaging structure comprises a toughened glass plate, a resin composite adhesive film, a semiconductor diode device layer, a metal-resin composite adhesive film and a back plate which are sequentially laminated;
the resin composite material adhesive film comprises a first ethylene-1-butylene-4-methyl-1-pentene copolymer layer, a first silica gel resin bonding layer, a polyethylene terephthalate base layer, a second silica gel resin bonding layer and a first ethylene-tetrafluoroethylene copolymer layer which are sequentially stacked and close to the semiconductor diode device layer, wherein a plurality of through holes penetrating through the polyethylene terephthalate base layer are formed in the polyethylene terephthalate base layer, first epoxy resin bonding reinforcing columns are filled in the through holes, and the first epoxy resin bonding reinforcing columns are connected with the first silica gel resin bonding layer and the second silica gel resin bonding layer;
the metal-resin composite adhesive film comprises a second ethylene-1-butene-4-methyl-1-pentene copolymer layer, a third silica gel resin bonding layer, a metal base layer, a fourth silica gel resin bonding layer and a second ethylene-tetrafluoroethylene copolymer layer which are sequentially stacked and close to the semiconductor diode device layer, wherein a plurality of through holes penetrating through the metal base layer are formed in the metal base layer, second epoxy resin bonding reinforcing columns are filled in the through holes, and the second epoxy resin bonding reinforcing columns are connected with the third silica gel resin bonding layer and the fourth silica gel resin bonding layer;
wherein the thickness of the first ethylene-1-butylene-4-methyl-1-pentene copolymer layer is 400 microns, the thickness range of the first silica gel resin bonding layer and the second silica gel resin bonding layer is 800 nanometers from 400 nm, the thickness of the polyethylene terephthalate base layer is 500 microns from 300 nm, the thickness of the first ethylene-tetrafluoroethylene copolymer layer is 200 microns from 100 nm, and a plurality of through holes in the polyethylene terephthalate base layer are arranged in a matrix;
the thickness of the second ethylene-1-butene-4-methyl-1-pentene copolymer layer is 500-5 microns, the thickness of the third silica gel resin bonding layer and the thickness of the fourth silica gel resin bonding layer are 900 nanometers and 500-900 nanometers, the thickness of the metal base layer is 900 microns and 600-300 microns, and a plurality of through holes in the metal base layer are arranged in a matrix.
2. The semiconductor diode device package structure of claim 1, wherein: the metal base layer is made of one of aluminum, copper and stainless steel.
3. The semiconductor diode device package structure of claim 1, wherein: the semiconductor diode device in the semiconductor diode device layer is a solar cell or a photoelectric detector.
4. The semiconductor diode device package structure of claim 1, wherein: the back plate is a metal back plate or a TPT back plate.
CN201710496014.0A 2017-06-26 2017-06-26 Semiconductor diode device packaging structure Active CN107492578B (en)

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CN108183146B (en) * 2018-01-02 2019-08-09 南通北外滩建设工程有限公司 A kind of heat radiating type photovoltaic back and preparation method thereof
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