CN107478800A - Gravity casting simulates testing stand - Google Patents

Gravity casting simulates testing stand Download PDF

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Publication number
CN107478800A
CN107478800A CN201710930756.XA CN201710930756A CN107478800A CN 107478800 A CN107478800 A CN 107478800A CN 201710930756 A CN201710930756 A CN 201710930756A CN 107478800 A CN107478800 A CN 107478800A
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Prior art keywords
casting
base
experiment
casting ladle
simulation
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CN201710930756.XA
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CN107478800B (en
Inventor
王成军
窦海石
郑艳
李龙
郭永存
沈豫浙
余汉伟
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Anhui University of Science and Technology
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Anhui University of Science and Technology
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Priority to CN201710930756.XA priority Critical patent/CN107478800B/en
Priority to PCT/CN2017/108817 priority patent/WO2019071666A1/en
Priority to GB1911055.0A priority patent/GB2578945B/en
Publication of CN107478800A publication Critical patent/CN107478800A/en
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B25/00Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
    • G09B25/02Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
    • G09B25/025Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery hydraulic; pneumatic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D37/00Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D45/00Equipment for casting, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D46/00Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D47/00Casting plants
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/20Metals
    • G01N33/205Metals in liquid state, e.g. molten metals
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B25/00Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
    • G09B25/02Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Educational Administration (AREA)
  • Educational Technology (AREA)
  • Theoretical Computer Science (AREA)
  • Business, Economics & Management (AREA)
  • Food Science & Technology (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Medicinal Chemistry (AREA)
  • Aerodynamic Tests, Hydrodynamic Tests, Wind Tunnels, And Water Tanks (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)

Abstract

The invention discloses a kind of gravity casting to simulate testing stand, including base, casting ladle frame, experiment casting ladle, tilting device, shake table, simulation sandbox and measurement apparatus.The present invention optional water, mud or glycerine etc. are as medium simulation liquid metal, hydraulic analogy experiment, casting rule simulated test and the vibration casting simulated test of the cavity filling process being mainly used in during casting.Described experiment casting ladle realizes gravity casting by tilting device driving, installs different running gate systems in simulation sandbox and casting mold can be carried out and fill type experiment;Result of the test can be obtained by the sensor installed in measurement apparatus, shake table, simulation sandbox and experiment casting ladle, and test parameters can be by computer-automatic collection, conversion.The present invention can targetedly formulate testing program according to different operating modes, running gate system and casting mold, obtain regular conclusion, and not restricted with research by factors such as environment and places, the easily operated, plurality of advantages such as cost is low.

Description

Gravity casting simulates testing stand
Technical field
The invention belongs to foundry trial equipment technical field, more particularly to a kind of gravity casting simulation testing stand.
Background technology
It is still rule of thumb to determine the casting technological parameters such as discharge coefficient, flow velocity and conjunction at present in conventional cast production The running gate system of reason, this is very inadequate, and unscientific for some great complicated and of large quantities casting, and casting gives up Product rate remains high, and often results in heavy economic losses.Molten iron or molten steel need to be gone to casting ladle when being cast in Foundry Production On production line, alignment sprue gate is poured on the molten iron in casting ladle or molten steel in the sprue cup of casting workpiece, by knockout after cooling Cleaning forms casting.At present, casting molten iron or molten steel are the heavy casting ladles of handling of being lifted or driven a vehicle by worker's hand, at high frequency furnace Molten iron or molten steel are connect, then molten iron or molten steel are moved on to casting place with casting ladle, two people or more people coordinate, casting ladle inclined at leisure Tiltedly, the molten iron in casting ladle or molten steel are poured in the sprue gate of workpiece.Such a method is not easy to on-the-spot teaching or experimental study, Main restricting factor has:(1) limited by electricity consumption, general Foundry Production is all carried out at night, is not easy to carry out participation number The experimental study that more teaching or needs is debugged;(2) it is poor to cast work on the spot environment.The temperature of molten iron or molten steel is up to 1500 DEG C or so, for its operating ambient temperature more than 40 DEG C, potential safety hazard is big;(3) working environment is dangerous, and the moment is careful molten iron or steel Fine grinding is splashed, and the personal safety guarantee of field personnel has hidden danger;(4) the cast-in-place whole process cycle is longer, and casting rate is slow; (5) cast-in-place experimentation cost is high.In terms of the teaching of casting process, research is related to, the teaching in terms of casting is all base The oral account of Yu teacher or master worker and video teaching, few students can personal understanding casting process, in terms of causing to casting Many knowledge only rest on the stage of empty talk.And received what is visited by the arrangement of the opportunity of visit, scene to site visit The many restrictions such as condition, safety management and traffic, once imparting knowledge to students will often expend a great deal of time with energy in preparation and group Knit.The workload of organizing preparation is not only increased, improves instruction cost, and casts on-the-spot teaching and certain peace also be present Full hidden danger and management difficulty.Therefore, numerical simulation and the physical simulation experiment based on hydraulic analogy turn into the scene of replacement Casting experiment carries out a kind of Main Means of teaching and scientific research experiment.Meanwhile with the development of Foundry Production technology, measuring technology With application of the computer in Foundry Production and research, and the raising to casting quality requirement, there is an urgent need to lead in laboratory The method for crossing physical analogy and mathematical simulation, to the main process of Foundry Production --- cavity filling process and process of setting, carry out essence True measurement, study its rule, draw qualitative and quantitative mathematical formulae.So as to measure some unknown phenomenons, and with Rule obtained by laboratory goes to instruct and control production process, improves the quality and yield of casting, and then obtains more preferable Economic benefit.
Although computer based method for numerical simulation is with certain reference value, error is larger, and many works Skill parameter can not be obtained by the method for computer simulation.Some external factories from the seventies in last century begin to for it is great, Casting complicated and that batch is larger, technique study cavity filling process and the cast system of Fluid Dynamics are generally first used in the lab System, finds out its rule, it is determined that most rational process program, is then produced, to obtain optimal economic effect.
Fluid Dynamics technology turns into the research method commonly used in cast casting optimization design, and preferable casting technique is set Meter can effectively mitigate the volume gas in liquid metal cavity filling process and be mingled with tendency.Research process is not only in that the aobvious of flow process Show and the supplement to Computer Numerical Simulation process, and with modern computer technology, image processing techniques and laser skill The development of art, PIV liquid flow field visualization techniques are such as utilized, it is right using the effective algorithm of computer graphics high speed The flow field figure picture of acquisition carries out Quantitative study.But have to the similitude of Fluid Dynamics process and liquid metal cavity filling process higher It is required that higher requirement is proposed to the Test-bed Design of Fluid Dynamics, so as to improve the accuracy of water analogue test result.
For the research in terms of casting experimental simulation device and method, existing literature it is also proposed some solutions.Example Such as, the Chinese patent of Application No. 201210591733.8 discloses a kind of energy real-time display molten steel casting cycle significant data System, it is made up of unit of weighing, receiver, industrial computer, live giant-screen and wireless remote control handheld box, passes through in casting cycle Analog sensor uninterruptedly measures the weight change of molten steel, and the analog signal of sensor is converted into data signal, by without line number Word transmitter module is ceaselessly transmitted into scene, is suitable for live heavy castings production and application, is not suitable for measuring multiple parameters It is required that experimental study.The Chinese patent of Application No. 201410482876.4 discloses a kind of portable heating of pitch paying and stirred The small-sized analog machine of laboratory, including body, wheel, agitating shaft, a mixing bowl, stirring vane, linking arm, motor and speed changer are mixed, For producing a small amount of compound, and the property such as the fluidity of testing inspection MA asphalts, hardness and dynamic stability indoors Can parameter;The Chinese utility model patent of Application No. 201621049701.5 discloses a kind of bored concrete pile casting process simulation Model test apparatus, including metal body panel, metal funnel, conduit and pile body part, initial stage is entered for simulation concrete Below the concrete of perfusion, jacking concrete and its mud above or the water rising of perfusion at initial stage, is formed continuous closely knit The casting process of concrete pile body.The Chinese utility model patent of Application No. 200920110535.9 discloses a kind of high pressure break Gap grouting simulation test platform, it is mainly used in the research of deep formation crack high-pressure slip-casting technological parameter.1992, Wuhan Institute of Technology Liu Chen, Guo Zupei exist《Experimental technique and management》3rd it is interim delivered it is entitled《SMSJ-44A type Fluid Dynamics running gate system is tested Platform development》Paper, describe SMSJ-44A type Fluid Dynamics running gate system experimental benches, including water tank, water tank console, cast work Platform, measurement water tank, the control section of experimental bench is made up of liquid level controller, temperature controller and calculagraph, any during for experiment It is applied in combination, whole parts can simulate casting using component, the testing stands such as integrated package, numerical monitor and digital dial switch Part casting cycle, the mobility status of molten metal and defect etc. in casting process are observed, carried to formulate process program and design work For foundation, but flow velocity, flow and casting time can only be measured.Wang Huiguang, Ye Rongmao, Wang Dong of Harbin Institute of Technology《Heat Processing technology》1986 the 5th it is interim deliver it is entitled《The filling rule and its structure shadow of low pressure casting vertical slitting gate system Loud water analogue test》Paper, describe a kind of simple casting provided with Slot Gating System made of lucite and try Experiment device, including liquid storage pressurized canister, stalk, the transparent simulation casting mold of vertical tube and belt type cavity, are observed with the method for hydraulic analogy Slot Gating System is used in low pressure casting production, molten metal fills the process of thin wall type chamber, the fluid in stowing operation The point characteristics of motion and casting mold cavity fill order, while investigate filling velocity, running gate system each unit structure and size, type Cavity wall is thick, and for fluid viscosity etc. about influence of the factor to stowing operation, experimental rig can only carry out the cast examination of vertical lap seam gap type Test simulation.Deng Zhaohao, Zhang Entao, Li Fu congruence people of Dalian Polytechnic College exist in May, 1981《Foundry work》Magazine is delivered entitled《Cast The discharge coefficient μ of Fluid Dynamics experiment-running gate system of system》Paper in describe the method for Fluid Dynamics experiment, according to being carried The mathematical formulae of the discharge coefficient of the running gate system gone out, the discharge coefficient of running gate system is determined using four kinds of organic glass models, And with the method hydrous water simulated experiment of electrical analogue, draw flow coefficient curve.Zhao Zhongxing, golden light, Wang Yongchen, Wang Lianqi etc. People exists《Heat processing technique》2003 the 2nd it is interim deliver it is entitled《The development of multifunctional water simulator stand》One is described in paper Kind water analogue test platform, including workbench, low pressure casting water tank, main water box, supply-water pump, deputy tank, measurement water tank, recirculated water Pump, water injecting tank, flow regulation pipe, elevating mechanism, moving cart, current meter are poured, moving cart and its water tank above can be front and rear left Right motion, the lifting for pouring water injecting tank are moved to realize by leading screw and the screw armrest with runner, and the testing stand can be used for discharge coefficient Measure and carrying out fill type experiment, it is impossible to carry out rule simulated test of casting.
The significant drawback of prior art is to lack effective indoor gravitational casting simulation test device, and being especially a lack of can To be provided simultaneously with carrying out comprehensive the trying of gravity casting rule simulated test, cavity filling process hydraulic analogy experiment and vibration casting experiment Platform is tested, affected by environment larger, measurable parameter is less, and is awkward, it is impossible to meet the gravity casting mold to casting Intending experiment is needed, it is impossible to experiment and research approach are targetedly formulated according to a variety of operating modes.
The content of the invention
The purpose of the present invention is in view of the shortcomings of the prior art, there is provided a kind of gravity casting simulates testing stand, can be used in Gravity casting simulation teaching and experimental study during casting, can be in classroom or labs, not by environment, time With the influence in place, the authenticity of experiment had both been ensure that, has ensured to impart knowledge to students again or that tests is smoothed out, while there is high warp Ji property and security, reduce experimentation cost, the defects of can overcoming prior art.
The technical problems to be solved by the invention are realized using following technical scheme.
A kind of gravity casting simulates testing stand, including base, casting ladle frame, experiment casting ladle, tilting device, shake table, simulation Sandbox and measurement apparatus.Wherein, described casting ladle frame is located at the middle part of base, and is fixedly connected with base by screw;Described Test casting ladle to be arranged on casting ladle frame, the both sides for testing casting ladle are connected with casting ladle frame by hinge;Described tilting device position In the rear of base, the bottom of described tilting device is fixedly mounted on base, the front end of described tilting device and experiment Casting ladle is connected by hinge;Described shake table is located at the front end of base, and is connected with base;Described simulation sandbox is fixed Installed in the top of shake table;Described measurement apparatus is located at the front side of base, and described measurement apparatus is consolidated by sliding block Dingan County can move forward and backward on base along base.
Described casting ladle frame includes central post, back timber, crossbeam and lowering or hoisting gear, for supporting and installing experiment casting ladle.Its In, described central post has four, and is symmetrically and fixedly mounted to by corner brace and screw on base, and described back timber is fixedly mounted At the top of two central posts in left and right, described crossbeam is arranged between front and rear two central posts, described crossbeam and central post Between be connected by prismatic pair, and can along central post up and down slide, be additionally provided with the middle part of crossbeam for and experiment casting ladle The revolution bearing pin being connected;Described lowering or hoisting gear has two, and is arranged symmetrically in the left and right sides of base, for driving crossbeam Lifted with experiment casting ladle along central post;The bottom of described lowering or hoisting gear is connected with base, the top of lowering or hoisting gear and crossbeam It is connected by hinge;Three-dimensional force sensor and angular transducer are additionally provided with the revolution bearing pin of crossbeam, is tested for measuring Casting ladle and tilting device are applied to the power of crossbeam.Described lowering or hoisting gear uses electric pushrod or hydraulic cylinder or electro-hydraulic cylinder or gas Cylinder.
Ladle spout is provided with the top front of described experiment casting ladle, is equipped with described experiment casting ladle on both sides of the middle solid Rationed marketing axle sleeve;T-slot T-slot and side under is respectively equipped with side in the both sides up and down of described steady pin axle sleeve, in described side Removable pin axle sleeve and lower removable pin axle sleeve, described upper active pin shaft are installed with respectively outside T-slot under upper T-slot and side Set and lower removable pin axle sleeve are connected by T-shaped screw with experiment casting ladle;Also set on the trailing flank of described experiment casting ladle Upper T-slot and rear lower T-slot after having;It is described it is rear on T-slot and be installed with respectively outside lower T-slot afterwards upper ear seat and under Ear mount, and described upper ear seat and lower ear base are connected by T-shaped screw with experiment casting ladle;Described experiment casting ladle passes through solid Rationed marketing axle sleeve or upper removable pin axle sleeve or lower activity revolution pin sleeve are connected with the revolution bearing pin on crossbeam;In described experiment Temperature sensor, electric heater and electric heating temperature device are provided with casting ladle.Described steady pin axle sleeve, upper removable pin axle sleeve and under Removable pin axle sleeve can be engaged with the revolution bearing pin on crossbeam, and upper removable pin axle sleeve and lower removable pin axle sleeve can be respectively in sides Sliding is adjusted and fixed in T-slot under upper T-slot and side, can for adjusting the position of experiment casting ladle axis of rotation when toppling over Different axiss of rotation for development test casting ladle are to liquid metal casting form and the influence for filling type effect, and experiment casting ladle Influence of the different axiss of rotation to the structure and driving force of tilting device.Upper ear seat and lower ear base also can be T-shaped rear respectively Groove and afterwards in lower T-slot sliding adjust it is simultaneously fixed, for adjusting up and down two connects hinge of the tilting device with testing casting ladle Position, and then adjust tilting device and apply to experiment casting ladle and topple over the angle of power, force form available for research tilting device, The parameters such as direction, dimension can be used for the comprehensive splitting or integrating of class of establishment of tilting device to testing the influence for toppling over casting of casting ladle Analysis and optimizing research and checking.
Described tilting device includes rear column, upper expansion link and lower expansion link, for driving experiment casting ladle around fulcrum post The axis rotation of axle, and realize and topple over casting.Wherein, described rear column is used to installing and support expansion link and lower flexible Bar, the bottom of described rear column are fixedly mounted on base by corner brace and screw, on the leading flank of described rear column Provided with graduated scale, for demarcating and measuring the installation site of upper expansion link and lower flexible rod rear end in rear column;Stretched on described The rear end of contracting bar is connected by hinge with rear column, and the front end of upper expansion link is connected by hinge with upper ear seat;Described The rear end of lower expansion link is connected by hinge with rear column, and the front end of lower expansion link is connected by hinge with lower ear base.Institute The upper expansion link and lower expansion link stated use electric pushrod or hydraulic cylinder or electro-hydraulic cylinder or cylinder.
Described simulation sandbox is used to substitute the sandbox and casting mold in casting experiment, and installs examination in simulation sandbox The different types of running gate system and casting mold tested, type mistake is filled to liquid metal to study different types of running gate system and casting mold The influence of journey.Sprue cup is provided with the crown center of described simulation sandbox, is provided with the top front of described simulation sandbox Two open risers being arranged symmetrically, experiment replaceable running gate system and casting mold are provided with described simulation sandbox, in institute Current meter is provided with the sprue cup stated, the media such as water, mud or the glycerine of liquid metal are simulated during being tested for measurement Flow velocity and flow parameter during injection.Described simulation sandbox, sprue cup and open riser and the cast in simulation sandbox System and casting mold are made by clear perspex material or all-transparent acrylic material, in order to which testing crew enters in test Row visual observations are taken pictures with high-speed camera.
Described measurement apparatus includes measurement support, high-speed camera and laser displacement sensor.Wherein, described measurement The bottom of support is fixedly mounted on base by sliding block, for installing high-speed camera, laser displacement sensor or other need The measuring instrument to install temporarily;Described measurement support can move forward and backward along base, to adjust the measurement of fore-and-aft direction Position;Lock-screw is additionally provided with the bottom of measurement support, for fixation measuring support.Described high-speed camera, which is arranged on, to be surveyed The upper end of support is measured, the medium such as water, mud or glycerine for measuring simulation liquid metal and field trash are in casting cycle Displacement and track;It is connected between described high-speed camera and measurement support by tilt adjustable section bearing, inclination angle can be passed through Support with adjustable adjusts the shooting angle of high-speed camera.Described laser displacement sensor is located at the lower section of high-speed camera, The position and thickness letter of the media and field trash such as water, mud or glycerine for measuring simulation liquid metal in casting cycle Breath;Described laser displacement sensor by its afterbody it is T-shaped can lock-screw be arranged on measurement support on, be easy to measurement branch Height is adjusted on frame.The side of installation measurement support is provided with graduated scale on described base, for measuring and marking measurement branch Position of the frame on base.
Described shake table includes telescopic legs, workbench and vibrating motor.Wherein, described telescopic legs have four It is individual, and be arranged symmetrically on base, for supporting the height of simultaneously adjustment work platform;The bottom of described telescopic legs and base It is fixedly connected with by screw, is connected between the top of telescopic legs and workbench by spherical hinge.Described vibrating motor has Two, and the bottom of workbench is fixedly mounted on, provide exciting force for the vibration of workbench;On the top of described workbench Portion is provided with weighing sensor, in the change and injection simulation sandbox for measuring the weight for simulating sandbox of installation on the table Simulate the weight of the medium of liquid metal;Acceleration transducer is additionally provided with below workbench, for measuring workbench in real time Displacement, speed and acceleration.The axis of two vibrating motors is parallel to each other, and the complete phase of specifications and models of two vibrating motors Together, synchronous backward rotation and is kept at work.Described telescopic legs use double acting hydraulic cylinder or the electro-hydraulic cylinder of double acting Or double-acting cylinder, it is designed so that telescopic legs also have the function of shock absorber concurrently.
Electric cabinet is additionally provided with outside the basic machine of the present invention, data collecting card, control are provided with described electric cabinet Device and computer, the heat transfer agent for each sensor to be obtained are acquired, analyze and handled.
In use, the media type of different simulation liquid metals is first selected according to different test content and tests casting ladle Heating-up temperature, tried according to the rear and front end of upper expansion link and lower expansion link in tilting device that needs to adjust respectively specifically tested The position tested on casting ladle and rear column, it is determined that position or lower active pin shaft that upper active pin shaft is enclosed on side in T-slot are enclosed on side Position in lower T-slot is simultaneously locked, and regulates position and high-speed camera and laser position of the measurement support on base Position of the measuring instruments such as displacement sensor on measurement support, the position of simulation sandbox on a vibration table is regulated, and according to examination That tests is necessary to determine whether the parameters such as direction of vibration, frequency and the amplitude of selection vibration casting pattern and determination shake table.Respectively After the completion of item parameter regulation, the running gate system of experiment and casting mold are fixedly mounted in simulation sandbox, and ensure running gate system It is connected between sprue cup reliable;Then, the media such as water, mud or the glycerine of simulation liquid metal debugged are poured into experiment In casting ladle and design temperature is heated to, then starts tilting device driving experiment casting ladle and rotates, perform casting test mission.
Perform vibrate casting test mission when, by change vibrating motor installation site on the table, direction and The work schedule of vibrating motor, workbench can be made to produce the vibration of different directions and type.Three-dimensional force sensor, angle sensor Image letter captured by device, temperature sensor, current meter, laser displacement sensor, acceleration transducer and high-speed camera Breath etc. is transferred to computer and controller by data collecting card.
The invention has the advantages that compared with prior art, the present invention is compact-sized, can simulate the weight of liquid metal Power casting, vibration casting and gravity casting cavity filling process, and parameter regulation is convenient, flexibility and practical, test parameter is more, Can for the selection of casting process scheme, the formation mechenism of the design of running gate system and casting flaw, vibration casting study mechanism and Law study of casting provides authentic data, and can be the research such as casting equipment drive mechanism conceptual design and optimization, complete machine exploitation Work provides test data and carries out principle prototype checking.Result of the test can pass through measurement apparatus, shake table, simulation sandbox and examination Test the sensor installed in casting ladle to obtain, and test parameters can be by computer-automatic collection, analysis and conversion.The present invention can root Testing program is targetedly formulated according to different operating modes, running gate system and casting mold, obtains regular conclusion, and with research Do not restricted by factors such as environment and places, the easily operated, plurality of advantages such as cost is low, the defects of prior art can be overcome.
Brief description of the drawings
Fig. 1 is the general structure schematic diagram of the present invention;
Fig. 2 is the connection relationship diagram between the experiment casting ladle of the present invention and tilting device;
Fig. 3 is the structural representation of the experiment casting ladle of the present invention;
Fig. 4 is the connection relationship diagram between the shake table of the present invention and simulation sandbox.
Embodiment
In order that technological means, creation characteristic, reached purpose and effect that the present invention is realized are easy to understand, below In conjunction with specific embodiments and illustrate, the present invention is expanded on further.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of gravity casting simulation testing stand, including base 1, casting ladle frame 2, experiment Casting ladle 3, tilting device 4, shake table 5, simulation sandbox 6 and measurement apparatus 7.Wherein, described casting ladle frame 2 is located in base 1 Portion, and be fixedly connected with base 1 by screw;Described experiment casting ladle 3 is arranged on casting ladle frame 2, tests the both sides of casting ladle 3 with pouring Bag frame 2 is connected by hinge;Described tilting device 4 is located at the rear of base 1, and the bottom of described tilting device 4 passes through Screw is fixedly mounted on base 1, and the front end of described tilting device 4 is connected with experiment casting ladle 3 by hinge;Described shakes Dynamic platform 5 is located at the front end of base 1, and is connected with base 1;Described simulation sandbox 6 is fixedly mounted on the top of shake table 5;Institute The measurement apparatus 7 stated is located at the front side of base 1, and described measurement apparatus 7 is fixedly mounted on base 1 by sliding block, and It can be moved forward and backward along base.
As depicted in figs. 1 and 2, described casting ladle frame 2 includes central post 21, back timber 22, crossbeam 23 and lowering or hoisting gear 24, uses In support and installation experiment casting ladle 3.Wherein, described central post 21 has four, and is symmetrically fixedly mounted by corner brace and screw On base 1, described back timber 22 is fixedly mounted on the top of two central posts 21 in left and right, and described crossbeam 23 is arranged on front and rear Between two central posts 21, it is connected between described crossbeam 23 and central post 21 by prismatic pair, and can be along central post 21 Sliding up and down, the revolution bearing pin 231 for being connected with experiment casting ladle 3 is additionally provided with the middle part of crossbeam 23;Described lifting dress Putting 24 has two, and is arranged symmetrically in the left and right sides of base 1, for driving crossbeam 23 and experiment casting ladle 3 along central post 21 Lifting;The bottom of described lowering or hoisting gear 24 is connected with base 1, and the top of lowering or hoisting gear 24 is connected with crossbeam 23 by hinge Connect;Three-dimensional force sensor and angular transducer are additionally provided with the revolution bearing pin 231 of crossbeam 23, the He of casting ladle 3 is tested for measuring Tilting device 4 is applied to the power of crossbeam 23.Described lowering or hoisting gear 24 uses electric pushrod or hydraulic cylinder or electro-hydraulic cylinder or cylinder.
As shown in Figure 1, Figure 2 and Figure 3, ladle spout 31 is provided with the top front of described experiment casting ladle 3, in described examination Test the on both sides of the middle of casting ladle 3 and be equipped with steady pin axle sleeve 32;T on side is respectively equipped with the both sides up and down of described steady pin axle sleeve 32 T-slot 34 under type groove 33 and side, removable pin is installed with respectively outside T-slot 34 under T-slot 33 and side on described side Axle sleeve 35 and lower removable pin axle sleeve 36, described upper removable pin axle sleeve 35 and lower removable pin axle sleeve 36 pass through T-shaped screw and examination Casting ladle 3 is tested to be connected;T-slot 37 and rear lower T-slot 38 on after being additionally provided with the trailing flank of described experiment casting ladle 3;Institute Upper ear seat 39 and lower ear base 310, and described upper ear are installed with respectively outside the rear upper T-slot 37 and rear lower T-slot 38 stated Seat 39 and lower ear base 310 are connected by T-shaped screw with experiment casting ladle 3;Described experiment casting ladle 3 passes through steady pin axle sleeve 32 Or upper removable pin axle sleeve 35 or lower movable fulcrum post 36 are connected with the revolution bearing pin 231 on crossbeam 23;Poured in described experiment Temperature sensor, electric heater and electric heating temperature device are provided with bag 3.Described steady pin axle sleeve 32, upper removable pin axle sleeve 35 It can be engaged with lower removable pin axle sleeve 36 with the revolution bearing pin 231 on crossbeam 23, and upper removable pin axle sleeve 35 and lower removable pin Axle sleeve 36 can sliding be adjusted and fixed in T-slot 34 under T-slot 33 and side on side respectively, is being inclined for adjusting experiment casting ladle 3 The position for the axis of rotation of while falling, the different axiss of rotation available for development test casting ladle 3 to liquid metal casting form and fill type The influence of effect, and influence of the different axiss of rotation to the structure and driving force of tilting device 4 of experiment casting ladle 3.Upper ear seat 39 and lower ear base 310 also can respectively on rear T-slot 37 and afterwards in lower T-slot 38 sliding is adjusted and fixed, topple over for adjusting Device 4 and the position of two connects hinges up and down of experiment casting ladle 3, and then adjust tilting device 4 and the experiment application of casting ladle 3 is toppled over The angle of power, available for topple over casting of the parameters such as the research force form of tilting device 4, direction, dimension to experiment casting ladle 3 Influence, and then the class of establishment synthesis available for tilting device 4, analysis and optimizing research and checking.
As depicted in figs. 1 and 2, described tilting device 4 includes rear column 41, upper expansion link 42 and lower expansion link 43, uses Rotated in driving experiment casting ladle 3 around the axis of fulcrum post axle 231, and realize and topple over casting.Wherein, described rear column 41 is used for Installation and the upper expansion link 42 of support and lower expansion link 43, the bottom of described rear column 41 are fixedly mounted on by corner brace and screw On base 1, graduated scale is provided with the leading flank of described rear column 41, for demarcating and measuring upper expansion link 42 and lower flexible Installation site of the rear end of bar 43 in rear column 41;The rear end of described upper expansion link 42 is connected by hinge with rear column 41, The front end of upper expansion link 42 is connected by hinge with upper ear seat 39;Stood by hinge with rear the rear end of described lower expansion link 43 Post 41 is connected, and the front end of lower expansion link 43 is connected by hinge with lower ear base 310.Described upper expansion link 42 and lower flexible Bar 43 uses electric pushrod or hydraulic cylinder or electro-hydraulic cylinder or cylinder.
As shown in Figure 1 and Figure 4, described simulation sandbox 6 be used for substitute casting experiment in sandbox and casting mold, and The different types of running gate system and casting mold of installation experiment in sandbox 6 are simulated, to study different types of running gate system and casting Influence of the type to liquid metal cavity filling process.Sprue cup 61 is provided with the crown center of described simulation sandbox 6, in described mould The top front for intending sandbox 6 is provided with two open risers 62 being arranged symmetrically, and being used in described simulation sandbox 6 provided with experiment can be more The running gate system and casting mold changed, current meter is provided with described sprue cup 61, it is golden for simulation liquid during measuring experiment Flow velocity and flow parameter during the injection of the media such as water, mud or the glycerine of category.Described simulation sandbox 6, sprue cup 61 and bright Rising head 62 and installed in simulation sandbox 6 in running gate system and casting mold by clear perspex material or all-transparent acrylic material Material is made, and carries out in test visual observations in order to testing crew or is taken pictures with high-speed camera 72.
As shown in figure 1, described measurement apparatus 7 includes measurement support 71, high-speed camera 72 and laser displacement sensor 73.Wherein, the bottom of described measurement support 71 is fixedly mounted on base 1 by sliding block, for install high-speed camera 72, Laser displacement sensor 73 or other measuring instruments for needing to install temporarily;Described measurement support 71 can be along before and after base 1 It is mobile, to adjust the measurement position of fore-and-aft direction;Lock-screw is additionally provided with the bottom of measurement support 71, for fixation measuring Support 71.Described high-speed camera 72 is arranged on the upper end of measurement support 71, for measuring water, the mud of simulation liquid metal Or the displacement and track of the medium such as glycerine and field trash in casting cycle;Described high-speed camera 72 and measurement support 71 it Between be connected by tilt adjustable section bearing 721, can pass through tilt adjustable section bearing 721 adjust high-speed camera 72 shooting angle Degree.Described laser displacement sensor 73 is located at the lower section of high-speed camera 72, for measuring water, the mud of simulation liquid metal Or the position and thickness information of the medium such as glycerine and field trash in casting cycle;Described laser displacement sensor 73 passes through it Afterbody it is T-shaped can lock-screw be arranged on measurement support 71 on, be easy to measurement support 71 on adjust height.In described base The side of installation measurement support 71 is provided with graduated scale on 1, for measuring and marking position of the measurement support 71 on base.
As shown in Figure 1 and Figure 4, described shake table 5 includes telescopic legs 51, workbench 52 and vibrating motor 53.Its In, described telescopic legs 51 have four, and are arranged symmetrically on base 1, for supporting the height of simultaneously adjustment work platform 52; The bottom of described telescopic legs 51 is fixedly connected with base 1 by screw, the tops of telescopic legs 51 and workbench 52 it Between be connected by spherical hinge.Described vibrating motor 53 has two, and is fixedly mounted on the bottom of workbench 52, for work The vibration of platform 52 provides exciting force;Weighing sensor is provided with the top of described workbench 52, work is arranged on for measuring Make the weight of the medium of simulation liquid metal in the change and injection simulation sandbox 6 of the weight of the simulation sandbox 6 on platform;Working The lower section of platform 52 is additionally provided with acceleration transducer, for measuring displacement, speed and the acceleration of workbench 52 in real time.Two vibrations The axis of motor 53 is parallel to each other, and the specifications and models of two vibrating motors 53 are identical, and keeps synchronous anti-at work To rotation.Described telescopic legs 51 use double acting hydraulic cylinder or the electro-hydraulic cylinder of double acting or double-acting cylinder, are so designed that So that telescopic legs 51 also have the function of shock absorber concurrently.
Electric cabinet is additionally provided with outside the basic machine of the present invention, data collecting card, control are provided with described electric cabinet Device and computer, the heat transfer agent for each sensor to be obtained are acquired, analyze and handled.
In use, the media type and experiment casting ladle 3 of different simulation liquid metals are first selected according to different test content Heating-up temperature, before and after needing to adjust in tilting device 4 expansion link 42 and lower expansion link 43 respectively according to what is specifically tested Position of the both ends on experiment casting ladle 3 and rear column 41, it is determined that position of the upper removable pin axle sleeve 35 on side in T-slot 33 or under Position of the removable pin axle sleeve 36 under side in T-slot 34 is simultaneously locked, regulate position of the measurement support 71 on base 1 with And position of the measuring instrument such as high-speed camera 72 and laser displacement sensor 73 on measurement support 71, regulate simulation sandbox 6 position on shake table 5, and be necessary to determine whether selection vibration casting pattern according to experiment and determine shake table 5 The parameters such as direction of vibration, frequency and amplitude.After the completion of parameters regulation, the running gate system of experiment and casting mold are fixedly mounted In simulation sandbox 6, and ensure to connect reliably between running gate system and sprue cup 61;Then, by the simulation liquid debugged gold The media such as water, mud or the glycerine of category pour into experiment casting ladle 3 and are heated to design temperature, then start tilting device 4 and drive Experiment casting ladle 3 rotates, and performs casting test mission.
Perform vibrate casting test mission when, by changing installation site of the vibrating motor 53 on workbench 52, side To the work schedule with vibrating motor 53, workbench 52 can be made to produce the vibration of different directions and type.Three-dimensional force sensor, angle Degree sensor, temperature sensor, current meter, laser displacement sensor 73, acceleration transducer and high-speed camera 72 are clapped Image information taken the photograph etc. is transferred to computer and controller by data collecting card.
In the description of the invention, it is to be understood that term " on ", " under ", "left", "right", " level ", " top ", The orientation or position relationship of the instruction such as " bottom ", " interior ", " outer ", "front", "rear" be based on orientation shown in the drawings or position relationship, Be for only for ease of the description present invention and simplify description, rather than instruction or imply signified device or element must have it is specific Orientation, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should Understand, the present invention is not limited to the above embodiments, the original for simply illustrating the present invention described in above-described embodiment and specification Reason, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes and improvements It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle It is fixed.

Claims (6)

1. a kind of gravity casting simulates testing stand, including base, casting ladle frame, experiment casting ladle, tilting device, shake table, simulation sand Case and measurement apparatus, it is characterised in that:Described casting ladle frame is located at the middle part of base, and is fixedly connected with base by screw;Institute The experiment casting ladle stated is arranged on casting ladle frame, and the both sides for testing casting ladle are connected with casting ladle frame by hinge;Described topples over dress Setting in the rear of base, the bottom of described tilting device is fixedly mounted on base, the front end of described tilting device with Experiment casting ladle is connected by hinge;Described shake table is located at the front end of base, and is connected with base;Described simulation sandbox It is fixedly mounted on the top of shake table;Described measurement apparatus is located at the front side of base, and described measurement apparatus passes through cunning Block is fixedly mounted on base, and can be moved forward and backward along base;
Described casting ladle frame includes central post, back timber, crossbeam and lowering or hoisting gear, and described central post has four, and symmetrical fixed On base, described back timber is fixedly mounted on the top of two central posts in left and right, and described crossbeam is arranged on front and rear two Between root central post, it is connected between described crossbeam and central post by prismatic pair, and can be slid up and down along central post, Revolution bearing pin is additionally provided with the middle part of crossbeam;Described lowering or hoisting gear has two, and is arranged symmetrically in the left and right sides of base, described The bottom of lowering or hoisting gear be connected with base, the top of lowering or hoisting gear is connected with crossbeam by hinge;In the fulcrum post of crossbeam Three-dimensional force sensor and angular transducer are additionally provided with axle;
Ladle spout is provided with the top front of described experiment casting ladle, steady pin is equipped with described experiment casting ladle on both sides of the middle Axle sleeve;T-slot T-slot and side under is respectively equipped with side in the both sides up and down of described steady pin axle sleeve, it is T-shaped on described side Be installed with removable pin axle sleeve and lower removable pin axle sleeve under groove and side outside T-slot respectively, described upper removable pin axle sleeve and Lower removable pin axle sleeve is connected by T-shaped screw with experiment casting ladle;After being additionally provided with the trailing flank of described experiment casting ladle Upper T-slot and afterwards lower T-slot;It is described it is rear on T-slot and outside lower T-slot be installed with upper ear seat and lower ear respectively afterwards Seat, and described upper ear seat and lower ear base are connected by T-shaped screw with experiment casting ladle;Described experiment casting ladle passes through fixation Pin sleeve or upper removable pin axle sleeve or lower removable pin axle sleeve are connected with the revolution bearing pin on crossbeam;In described experiment casting ladle Provided with temperature sensor, electric heater and electric heating temperature device;
Described tilting device includes rear column, upper expansion link and lower expansion link, the bottom of described rear column and is fixedly mounted on On base, graduated scale is provided with the leading flank of described rear column;Stood by hinge with rear the rear end of described upper expansion link Post is connected, and the front end of upper expansion link is connected by hinge with upper ear seat;The rear end of described lower expansion link by hinge with Rear column is connected, and the front end of lower expansion link is connected by hinge with lower ear base;
Sprue cup is provided with the crown center of described simulation sandbox, it is right provided with two in the top front of described simulation sandbox Claim the open riser of arrangement, be provided with experiment replaceable running gate system and casting mold in described simulation sandbox, poured in described Current meter is provided with cup;
Described measurement apparatus includes measurement support, high-speed camera and laser displacement sensor, the bottom of described measurement support Portion is fixedly mounted on base by sliding block, and can be moved forward and backward along base, and locking screw is additionally provided with the bottom of measurement support Nail;Described high-speed camera is arranged on the upper end of measurement support, and passes through tilt adjustable section bearing phase between measurement support Connection;Described laser displacement sensor is located at the lower section of high-speed camera, and described laser displacement sensor passes through its afterbody It is T-shaped can lock-screw be arranged on measurement support on.
A kind of 2. gravity casting simulation testing stand according to claim 1, it is characterised in that:Described shake table includes can Telescopic outrigger, workbench and vibrating motor, described telescopic legs have four, and are arranged symmetrically on base, and described can The bottom of telescopic outrigger is fixedly connected with base by screw, is connected between the top of telescopic legs and workbench by spherical hinge Connect;Described vibrating motor has two, and is fixedly mounted on the bottom of workbench;It is provided with and claims at the top of described workbench Sensor is retransmitted, acceleration transducer is additionally provided with below workbench.
A kind of 3. gravity casting simulation testing stand according to claim 1, it is characterised in that:Described simulation sandbox, pour Cup, open riser, running gate system and casting mold are made by clear perspex material or all-transparent acrylic material.
A kind of 4. gravity casting simulation testing stand according to claim 2, it is characterised in that:The axis of two vibrating motors It is parallel to each other, and the specifications and models of two vibrating motors are identical.
A kind of 5. gravity casting simulation testing stand according to claim 1, it is characterised in that:Described lowering or hoisting gear, on Expansion link and lower expansion link use electric pushrod or hydraulic cylinder or electro-hydraulic cylinder or cylinder.
A kind of 6. gravity casting simulation testing stand according to claim 2, it is characterised in that:Described telescopic legs are adopted With double acting hydraulic cylinder or the electro-hydraulic cylinder of double acting or double-acting cylinder.
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WO2019071666A1 (en) 2019-04-18

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