CN107478702A - Explosion-proof zirconium oxide Zro2Detector - Google Patents

Explosion-proof zirconium oxide Zro2Detector Download PDF

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Publication number
CN107478702A
CN107478702A CN201710778647.0A CN201710778647A CN107478702A CN 107478702 A CN107478702 A CN 107478702A CN 201710778647 A CN201710778647 A CN 201710778647A CN 107478702 A CN107478702 A CN 107478702A
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Prior art keywords
detector
explosion
zirconium oxide
proof
zirconium
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CN201710778647.0A
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王斌
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Chengdu Kai Sheng Jie Technology Co Ltd
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Chengdu Kai Sheng Jie Technology Co Ltd
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Priority to CN201710778647.0A priority Critical patent/CN107478702A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/26Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
    • G01N27/403Cells and electrode assemblies
    • G01N27/406Cells and probes with solid electrolytes
    • G01N27/407Cells and probes with solid electrolytes for investigating or analysing gases
    • G01N27/4073Composition or fabrication of the solid electrolyte
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/26Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
    • G01N27/403Cells and electrode assemblies
    • G01N27/406Cells and probes with solid electrolytes
    • G01N27/407Cells and probes with solid electrolytes for investigating or analysing gases
    • G01N27/4075Composition or fabrication of the electrodes and coatings thereon, e.g. catalysts
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/26Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
    • G01N27/403Cells and electrode assemblies
    • G01N27/406Cells and probes with solid electrolytes
    • G01N27/407Cells and probes with solid electrolytes for investigating or analysing gases
    • G01N27/4078Means for sealing the sensor element in a housing

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Molecular Biology (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Measuring Oxygen Concentration In Cells (AREA)

Abstract

This explosion-proof zirconium oxide ZrO2Detector is the detector that a kind of high sensitivity only has response to hydrogen, oxygen, hydrocarbon, stupid, carbon monoxide etc..Its principle is exactly to be mixed in proportion using materials such as zirconium oxide mineral matter fine powder end and yttrium oxide fine powder ends, is pressed into the tubing string shape of blind hole, and one end camber, one end is bore, the tubular zirconium-oxide being molded through high temperature sintering.Platinum slurry is coated inside and outside tube wall, fires form that the two poles of the earth are anode respectively, here it is Zirconia detector for negative electrode again.Zirconia detector is embraced by explosion-proof casing, air jet pipe jet constant in closed cavity, Zirconia detector between 450 to 800 DEG C of temperature a bit, produce electrochemical reaction, signal the two poles of the earth that concentration potential caused by the constant temperature temperature is formed turn into voltage.In recording for record system, the complete spectrogram of the width of waveform formation one of signal voltage, the Wave crest and wave trough in spectrogram is exactly the impurity concentration value of tested component.

Description

Explosion-proof zirconium oxide Zro2Detector
Technical field
The present invention be core component in analytical instrument, instrument apply to national defence, space flight, fire-fighting, oil, chemical industry, agricultural, Environmental protection, quality testing, manufacture, drilling well, mining, gas, coke-stove gas, refinery, nuclear energy, space flight, medical, biogas, smelting, Hydrogen, oxygen, hydrocarbon, stupid, carbon monoxide measurement analysis in the field gases such as oxygen processed, semiconductor, printing and dyeing.
Technical background
Currently the detector in many analysis industries is to add kind of detector using hydrogen flame to analyze the hydrogen in industry Gas, oxygen, hydrocarbon, stupid, carbon monoxide measurement.The cost of instrument first is high;Second, user's operating cost is high, it is a variety of to need Source of the gas does carrier gas;Third, it is not explosion-proof, fourth, the sensitivity of the tested impurity of detector analysis is not high enough.If hydrogen flame detector Or other detectors with hydrogen can not realize flame continuous monitoring, detector itself None- identified can not when causing danger Automatic to close combustible hydrogen, detector itself is not also explosion-proof, needs high temperature to transport when being worked along with Zirconia detector OK.Once the fuel gas at the untreated scene of will lighting well of burning things which may cause a fire disaster.Be more difficult to avoid is that hydrogen is There is no place one does not try to penetrate, staff Inadvertent or non-timely processing at work, in instrument operation, just assemble within a certain period of time in a certain space, reach one Determine concentration, due to instrument operation work can produce spark, electrostatic or the heating burning things which may cause a fire disaster of itself etc. light fuel gas cause it is quick-fried It is fried, bring huge loss to enterprise, natural and man-made calamities to society bring the disaster that can not seriously retrieve and consequence, directly contribute it is negative Face rings.Caused by how many factory of today's society, the blast of department, how many people know and are due to the sensor of instrument .The explosion-proof zirconium oxide ZrO of the present invention2Detector successfully solve this it is heavy it is tired, to society bring it is safe and reliable, Accurate quality assurance.
The content of the invention
The present invention realizes the detection of one of the core technology of the research and development of explosion-proof and non-explosion-proof industry, experiment, production, quality inspection Device.Explosion-proof function is breached in instrument and meter, high temperature resistant reaches 450 DEG C, the detector of antiacid caustic corrosion gas, is point Analyse the another core technology part of instrument field.The detector does not need hydrogen, combustion-supporting gas, it is only necessary to the cheap nitrogen of cost Gas does carrier gas or does carrier gas with other inert gases, if the oxygen in Direct Analysis air, can be directly entered detector.
This detector can be completely achieved under conditions of closed, can normal work under 300 DEG C to 500 DEG C environment of high temperature Make.Reason be detector material therefor high temperature resistant itself, antiacid alkali, corrosion, it is necessary at high temperature can normal work, ability Detect hydrogen in gas, oxygen, hydrocarbon, stupid, carbon monoxide is micro, macroconcentration, this detector is because of high sensitivity, to some Impurity analysis can detect ppb levels.
Technical principle
Explosion-proof zirconium oxide ZrO2Detector is a kind of high sensitivity to hydrogen, oxygen, hydrocarbon, stupid, carbon monoxide is micro, the inspection of constant Survey device.Its principle is exactly to be mixed in proportion using materials such as zirconium oxide mineral matter fine powder end and yttrium oxide fine powder ends, is pressed into Tubulose is shown in zirconium tubular construction figure in figure, through high temperature sintering shaping(22)Tubular zirconium-oxide.Coated in the inside and outside wall of zirconium pipe containing organic The platinum slurry of thing mixture.All finish Deng the organic solution inside and outside tube wall, into firing, be warming up to by 50 DEG C of rank program ladders 1000 DEG C, purpose be exactly organic matter in burn off zirconium pipe, the otherwise sensitivity of detector can give a discount.First rank is 50 DEG C of constant temperature 2 hours, second-order was 200 DEG C of constant temperature 2 hours, and the 3rd rank is 500 DEG C of constant temperature 5 hours, and fourth order is 800 DEG C of constant temperature 10 hours, 5th rank is 1000 DEG C of constant temperature 10 hours, is down to 800 DEG C of constant temperature 100 hours, and Temperature fall forms the two poles of the earth of Zirconia detector (24) platinum layer is formed, forms (22) zirconia solid dielectric between the two poles of the earth, inwall platinum layer is (12) anode, outer wall (13) negative electrode.The platinum of organic admixture starches a small amount of rare metals such as the platinum contained, osmium, iridium, palladium, bracelet.
Sensors work principle is as schemed(Zirconium oxide fundamental diagram)It is shown:Analyze the zirconium oxide detection that gas enters sealing Spray to zirconium inside pipe wall layer platinum in device, by air jet pipe, zirconium pipe the two poles of the earth are existed by temperature controller temperature control in constant high temperature(450 DEG C to 800 DEG C)Between, oxygen concentration reaction is produced in the presence of the electrolyte of zirconia solid, produces concentration potential.
Such as pure nitrogen or inert gas, the inside that Zirconia detector is hit in the case where flow is certain produces perseverance Fixed electrochemical reaction forms fixed potential relation, forms a voltage signal between the two poles of the earth, here it is the reference in instrument Datum mark, if gas chromatograph, this point be recorded instrument record in real time just be baseline or horizontal line, zero point, background Voltage.
Signal is produced on condition that the outer wall or negative electrode of Zirconia detector are adjacent with air, formation reference air, reference platinum Au cathode(Zirconium oxide tube wall outer layer), zirconia solid electrolyte, the electric platinum anode of measurement(Zirconium oxide tube wall internal layer), pure gas Body or tested gas, heating-up temperature, unimpeded air-flow, it is closed in the case of the inside of Zirconia detector produce potential electrification occur Learn reaction.Tested gas composition produces mutation in the inside for hitting high-temperature oxydation zirconium detector, generation electrochemistry is anti-in potential Should, at this moment reference point fluctuates, and is recorded by recorder and forms spectrogram with regard to forming electric wave signal, here it is measured matter Content.
Because the structure of matter of gas is different, just different in the chemical property of pyroreaction, Zirconia detector is to oxygen Potential is into positive voltage, to hydrogen, hydro carbons and carbon monoxide into negative voltage.Zirconia detector is to oxygen, oxidation material, reproducibility gas Body, carbon hydrocarbon compound, there is high sensitivity, it is extremely low to the response of the gas such as inert gas and nitrogen, carbon dioxide to reactionless.Oxygen Change zirconium detector to work in carbon monoxide high temperature for a long time, can cause the poisoning of zirconia solid electrolyte that material occurs and go bad, drop The sensitivity of low detector is even scrapped, it is impossible to produces potential.
Zirconia detector works in explosion-proof casing, the background voltage of detector by:Temperature, air-flow, tested gas contain Amount, change to determine the fluctuating change amplitude of background baseline.The purity of inert gas or nitrogen determines the linear width of detector The sensitivity of narrow i.e. detector.The background baseline voltage of detector is steady by the temperature of detector and the concentration of this spirit and air-flow It is qualitative, and the sealing of detector determines the sensitivity of background voltage, the optimum voltage of background is between 180 to 270 millivolts. If it is big that Zirconia detector does the oxygen content that should be noted that carrier gas that chromatograph uses, the sensitivity decrease of detector can be caused.
Embodiment.
Brief description of the drawings
Fig. 1:Summary figure
Fig. 2:Zirconia detector fundamental diagram
Fig. 3:Zirconium tubular construction figure
Fig. 4:Zirconia detector structure principle chart
This detector is in strict accordance with " canonical reference:《Chemical industry on-line gas chromatography》HG/T4095-2009、GB 3836.1- 2000/GB 3836.1-2010 explosion gas environment electrical installation Part I:General Requirement, GB 3836.5-2004 are quick-fried Fried gaseous environment electrical installation Part V:Ex "p" enclosure " P ", GB 9669.1-1998 industrial products specification general provisions, The analytical instrument test methods of GB/T 11606 " and design, process, produce, use.
The making of zirconium pipe is mixed in proportion from materials such as zirconium oxide mineral matter fine powder end and yttrium oxide fine powder ends, is pressed into Guan Rutu zirconium tubular construction figures, the earthenware through high temperature sintering shaping →(22)Zirconia solid dielectric →(24)Platinum layer → (12)Anode →(13)Negative electrode.
Shown in the work structuring principle and structure principle chart of Zirconia detector:(1) air inlet → (2) check-valves → (3) Air jet pipe pressure cap →(4)Air jet pipe sealing gasket →(5)Hyperlink transition head →(6)Flow sensor →(7)Gas outlet →(8)Back-fire relief Device →(9)Zirconium seal of tube pad →(10)Zirconium pipe pressure cap →(11)Explosion-proof support set →(12)Signal anode →(13)Signal negative electrode → (14)Signal isolation post →(15)Heater strip L poles →(16)Heater strip N poles →(17)High voltage insulating column →(18)Attemperator → (19)Heater strip →(20)Quartz ampoule →(21)Air jet pipe →(22)Zirconia solid meson →(23)Temperature element →(24)Platinum Layer gold →(25)Explosion-proof casing →(26)Temperature element insulated column →(27)Temperature element negative pole →(28)Temperature element positive pole → (29)Recorder →(30)Temperature controller.
The caliber of zirconium oxide is less than 20 millimeters, and wall thickness is less than 2 millimeters, and length is small 200 millimeters.
Air jet pipe is using materials such as quartz ampoule, earthenware, diamond spar pipes, and caliber is less than 16 millimeters, and internal diameter is less than 5 millimeters.
Insulated column is earthenware, quartz or high temperature resistant, the synthesis of polymer material of high impedance using material.
Housing synthesizes intermetallic composite coating using 316L stainless steels, NS33, Hastelloy etc. and formed.
Temperature element is the primary feedback signal of measurement temperature and control detector temperature.
The function of heater strip is the guarantee to detector heating hand-held supplying heat source.
The key point of invention
1st, this sensors work theory structure is simple, and zirconium tube chamber small volume signal sensitivity is high;
2nd, this detector high temperature resistant, acid-alkali-corrosive-resisting gas;
3rd, the housing of this detector uses explosion-proof explosion-proof casing;
4th, check-valves is used at the air intake of this detector, outlet prevents the flame extension point of detector combustion chamber using spark arrester Fire the explosion precaution of the fuel gas of downstream and upstream;
5th, the check-valves in this detector employ unique design, special piston seal material, special piston processing technology, Cavity volume is small, dead angle is small, has accomplished only to enter the characteristics of not flowing back;
6th, this detector realizes the function such as explosion-proof, flame proof, corrosion-resistant, high temperature, back-fire relief using this detector is schemed.

Claims (9)

1. explosion-proof zirconium oxide ZrO2Detector is that a kind of high sensitivity only has response to hydrogen, oxygen, hydrocarbon, stupid, carbon monoxide etc. Detector, mixed in proportion using materials such as zirconium oxide mineral matter fine powder end and yttrium oxide fine powder ends, be pressed into the tubing string of blind hole Shape, the tubular zirconium-oxide being molded through high temperature sintering, platinum is coated inside and outside tube wall forming the two poles of the earth is respectively:Anode, negative electrode Form Zirconia detector;Zirconia detector, air jet pipe jet constant in closed cavity, oxygen are embraced by explosion-proof casing Change the generation electrochemical reaction at a certain temperature of zirconium detector, the signal that concentration potential caused by the constant temperature temperature is formed The two poles of the earth turn into voltage, and tested impurity forms different voltage by detector, in recording for record system, the ripple of signal voltage Shape forms the complete spectrogram of a width, and the Wave crest and wave trough in spectrogram is just tested the impurity concentration value of component, is claimed as follows:
Be claimed explosion-proof zirconium oxide ZrO2 detectors as shown in FIG. by:Zirconium tubular construction figure, Zirconia detector structural principle The methods such as figure, the design of Zirconia detector fundamental diagram, logic, assembling, method, principle, work, function.
2. explosion-proof zirconium oxide ZrO2 detector zirconiums pipe diameter, length is claimed:The diameter of zirconium pipe is between 3 to 40 millimeters, wall Thickness is between 0.1 to 7 millimeters;The diameter of zirconium pipe is between 3 to 400 millimeters.
3. jet pipe diameter, length, material in explosion-proof zirconium oxide ZrO2 detectors is claimed:Jet tube material be quartz ampoule, Body made by the material such as earthenware, alundum tube or diatomite, zirconium oxide, silica, diameter between 0.2 to 37 millimeters, Wall thickness is between 0.1 to 7 millimeters, between 2 to 390 millimeters of length.
4. the metal level that explosion-proof zirconium oxide ZrO2 detectors zirconium tube wall both sides are applied is claimed:Metal level is mixed by organic matter The rare metals such as the homemade platinum slurry of thing and metal institute, the platinum contained, osmium, iridium, palladium, bracelet, silver.
5. be claimed explosion-proof zirconium oxide ZrO2 detectors as shown in FIG. by:Heating in Zirconia detector fundamental diagram Methods and constant temperature scope:Heating uses AC power or dc source, temperature element temperature control, and explosion-proof casing fills resistance to height Warm, high insulating oxide zirconium, silica, ceramics, silica wool are heat-insulated, or the methods of method of vacuum heat-insulation etc..
6. it is claimed in the Zirconia detector fundamental diagram of explosion-proof zirconium oxide ZrO2 detectors(12)Signal anode,(13) Voltage range is between 100 to 300 millivolts caused by signal negative electrode.
7. it is claimed in the Zirconia detector fundamental diagram of explosion-proof zirconium oxide ZrO2 detectors(15)Heater strip L poles, (16)Heater strip N poles(19)Heater strip,(20)Quartz ampoule,(23)Temperature element →(24)Platinum layer,(27)Temperature element negative pole, (28)Some steady temperatures of temperature element positive pole and control temp precision between 500 DEG C to 800 DEG C.
8. it is claimed in the Zirconia detector fundamental diagram of explosion-proof zirconium oxide ZrO2 detectors(1)Air intake,(7)Outlet Flow velocity of the mouth through air jet pipe is between 5 to 500 milliliters.
Mutually intersect with anti-riot housing 9. being claimed in the Zirconia detector fundamental diagram of explosion-proof zirconium oxide ZrO2 detectors The material that the insulated column that adds uses is zirconium oxide, silica, ceramics, quartz and high temperature resistant, high pressure, the material such as macromolecule of high impedance Material.
CN201710778647.0A 2017-09-01 2017-09-01 Explosion-proof zirconium oxide Zro2Detector Pending CN107478702A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108680422A (en) * 2018-08-02 2018-10-19 济南兰光机电技术有限公司 Remove purifier, the system and method for moisture in high-purity inert gas

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JPH049755A (en) * 1990-04-27 1992-01-14 Yokogawa Electric Corp Zirconia sensor
JPH06148126A (en) * 1992-11-09 1994-05-27 Yokogawa Electric Corp Zirconia gas analyzer
US5683570A (en) * 1993-06-04 1997-11-04 Dalhousie University Gas detection method
JP2000065783A (en) * 1998-06-11 2000-03-03 Nippon Soken Inc Explosion-proof type gas sensor
CN1353747A (en) * 1999-05-15 2002-06-12 朴炳淳 Apparatus for producing seawater gas and flammable gas products obtained by using the same
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WO2012030294A1 (en) * 2010-09-03 2012-03-08 Alfawall Aktiebolag Flame proof reactor and system for treating liquids
CN203025150U (en) * 2012-07-04 2013-06-26 北京首仪华强电子设备有限公司 Explosion-proof zirconium oxide probe
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Publication number Priority date Publication date Assignee Title
JPH049755A (en) * 1990-04-27 1992-01-14 Yokogawa Electric Corp Zirconia sensor
JPH06148126A (en) * 1992-11-09 1994-05-27 Yokogawa Electric Corp Zirconia gas analyzer
US5683570A (en) * 1993-06-04 1997-11-04 Dalhousie University Gas detection method
JP2000065783A (en) * 1998-06-11 2000-03-03 Nippon Soken Inc Explosion-proof type gas sensor
CN1353747A (en) * 1999-05-15 2002-06-12 朴炳淳 Apparatus for producing seawater gas and flammable gas products obtained by using the same
CN201096745Y (en) * 2007-10-16 2008-08-06 中国石油兰州石油化工公司 Explosion separation zirconia oxygen analyzer
WO2012030294A1 (en) * 2010-09-03 2012-03-08 Alfawall Aktiebolag Flame proof reactor and system for treating liquids
CN203025150U (en) * 2012-07-04 2013-06-26 北京首仪华强电子设备有限公司 Explosion-proof zirconium oxide probe
CN106841456A (en) * 2017-03-10 2017-06-13 成都凯圣捷科技有限公司 Malleation purges explosion-proof chromatograph

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韩建武 等: "全隔爆型氧化锆氧含量分析仪的研制" *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108680422A (en) * 2018-08-02 2018-10-19 济南兰光机电技术有限公司 Remove purifier, the system and method for moisture in high-purity inert gas

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