CN107477120B - A kind of yaw synthesis brake block and preparation method thereof - Google Patents

A kind of yaw synthesis brake block and preparation method thereof Download PDF

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Publication number
CN107477120B
CN107477120B CN201710909620.0A CN201710909620A CN107477120B CN 107477120 B CN107477120 B CN 107477120B CN 201710909620 A CN201710909620 A CN 201710909620A CN 107477120 B CN107477120 B CN 107477120B
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brake block
yaw
synthesis
synthesis brake
raised
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CN107477120A (en
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蒋青松
徐英
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Guizhou Xinan Aviation Machinery Co Ltd
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Guizhou Xinan Aviation Machinery Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/023Composite materials containing carbon and carbon fibres or fibres made of carbonizable material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0034Materials; Production methods therefor non-metallic
    • F16D2200/0052Carbon
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0082Production methods therefor
    • F16D2200/0086Moulding materials together by application of heat and pressure

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Braking Arrangements (AREA)

Abstract

The present invention relates to brake block preparation technical fields, especially a kind of yaw synthesis brake block and preparation method thereof, nano aluminum phenol-formaldehyde resin modified, graphite, high-strength compound is used to be incubated for agent, barium sulfate, iron powder, crystal whisker of hexa potassium titanate, molybdenum disulfide and bismuth hydroxide as raw material, pass through reasonable proportion design, it is prepared into brake block by the process of mixing, compacting, solidification, shaping, spray painting packaging, the feature for having stable frictional behaviour, braking steady, low wear, not damaging brake disc, environmental protection.

Description

A kind of yaw synthesis brake block and preparation method thereof
Technical field
The present invention relates to brake block preparation technical field, especially a kind of yaw synthesis brake block and preparation method thereof.
Background technique
Wind energy has huge economic, society, the value of environmental protection and development prospect as a kind of non-polluting renewable resource, Wind-powered electricity generation cause is greatly developed, wind-driven generator setting yaw tuning system can on the basis of greatly developing the renewable sources of energy in China Most efficiently to utilize wind energy, wind energy utilization is improved, by taking the yaw of 1.5MW grade wind driven generator unit as an example, in During yaw, Yaw pressure needs to be maintained at 25MPa or so, just can guarantee the normal operation of yaw system, and due to generating set yaw brake Frequent movement easily leads to the pad wear that brakes, and then influences the security and stability of wind power generating set.
2016 end of the year China add up in wind-powered electricity generation installation, and 1.5MW wind-driven generator is occupied an leading position, about 5.6 ten thousand, mating Yaw synthesize brake block spare part market scale about 1,120,000, but wind driven generator yaw brake block is most of to rely on from state Outer import, urgent need solve the problems, such as brake block import, realize production domesticization.
Summary of the invention
In order to solve the above technical problems existing in the prior art, the present invention provide a kind of yaw synthesis brake block and Preparation method.
It is achieved particular by following technical scheme:
A kind of yaw synthesis brake block, raw material includes by weight percentage are as follows: and nano aluminum phenol-formaldehyde resin modified 20~ 30%, graphite 5~10%, high-strength compound are incubated for agent 7~10%, barium sulfate 26~32%, iron powder 8~12%, potassium hexatitanate crystalline substance It must 3~8%, molybdenum disulfide 2~7%, bismuth hydroxide 10~20%.
The barium sulfate partial size is 20~75 μm.
The iron powder is spongy, purity >=98%, and granularity is 20~75 μm,.
The graphite is flakey, and purity >=92%, granularity is 20~40 μm,.
The molybdenum disulfide is pulvis, and purity >=97%, granularity is 20~45 μm.
The preparation method of above-mentioned yaw synthesis brake block, comprising the following steps:
(1) barium sulfate, high-strength compound mixing: are incubated for agent, nano aluminum phenol-formaldehyde resin modified, graphite, iron powder, potassium hexatitanate Whisker, molybdenum disulfide and bismuth hydroxide mixing, are put into batch mixer, use rate of dispersion for 2600 ± 50r/min, mixing speed For 90 ± 5r/min, the condition that mixing time is 20 ± 2min carries out mixing;
(2) suppress: the material that step (2) is obtained carries out weighing by synthesis brake block pressing parameter, pours into compacting tool set In, while skeleton is placed in die cavity, under the conditions of 10~30MPa of pressing pressure, 140~160 DEG C of temperature, by 25~ The isothermal holding of 40min is suppressed and synthesis brake block is made;
(3) solidify: compacting synthesis brake block obtained being put into curing oven and is solidified;
(4) shaping: by the further recontour of brake block after solidification;
(5) brake block after shaping spray painting packaging: is subjected to spray painting processing, sealed package.
The barium sulfate, high-strength compound are incubated for agent and are first mixed, and silane coupling agent is added according to 1kg:30ml ratio Stirring 3 times, mixing speed are 3600~3800r/min, and mixing time is 10~20min, every 5~10min of minor tick, stirring Afterwards, it is dried under the conditions of 140 DEG C~160 DEG C.
The silane coupling agent is liquid.
The condition of cure are as follows: 80 DEG C are raised to from room temperature with the heating rate of 2 DEG C/min, heat preservation 115 when to 80 DEG C~ 125min;The heating rate of 2 DEG C/min is raised to 100 DEG C from 80 DEG C again, and 115~125min is kept the temperature when to 100 DEG C;2 DEG C/min again Heating rate be raised to 120 DEG C from 100 DEG C, 115~125min is kept the temperature when to 120 DEG C;The heating rate of 2 DEG C/min is from 120 again DEG C 140 DEG C are raised to, keep the temperature 115~125min when to 140 DEG C;The heating rate of 2 DEG C/min is raised to 160 DEG C from 140 DEG C again, arrives 55~65min is kept the temperature at 160 DEG C;The heating rate of 2 DEG C/min is raised to 180 DEG C from 160 DEG C again, and heat preservation 10 when to 180 DEG C~ 20min;Equipment is cooled to 60 DEG C or less and takes out synthesis brake block by air-cooled mode after heat preservation.
Beneficial effect
The present invention strengthens constituent element using nano aluminum phenol-formaldehyde resin modified as matrix constituent element, by the way that crystal whisker of hexa potassium titanate is added, To strengthen to matrix constituent element;It is incubated for agent, iron powder constituent element by the way that high-strength compound is added, to increase rubbing for synthesis brake block Wipe coefficient;By the way that crystalline flake graphite, bismuth hydroxide and molybdenum disulfide lubricant component is added, to increase synthesis brake block wear process The smoothness on middle surface and the abrasion loss for reducing brake disc, by the way that barium sulfate filler constituent element is added, to reduce synthesis brake block Cost.
The present invention is incubated for agent, barium sulfate, iron powder, potassium hexatitanate using nano aluminum phenol-formaldehyde resin modified, graphite, high-strength compound Whisker, molybdenum disulfide and bismuth hydroxide pass through mixing, compacting, solidification, shaping, spray painting by reasonable proportion design for raw material The process of packaging is prepared into brake block, has that stable frictional behaviour, braking is steady, low wear, does not damage brake disc, environmental protection The characteristics of.
Specific embodiment
It is limited below with reference to specific embodiment technical solution of the present invention is further, but claimed Range is not only limited to made description.
Following embodiment is all made of following preparation method:
(1) barium sulfate, high-strength compound mixing: are incubated for agent, nano aluminum phenol-formaldehyde resin modified, graphite, iron powder, potassium hexatitanate Whisker, molybdenum disulfide and bismuth hydroxide mixing, are put into batch mixer, use rate of dispersion for 2600 ± 50r/min, mixing speed For 90 ± 5r/min, the condition that mixing time is 20 ± 2min carries out mixing;
(2) suppress: the material that step (2) is obtained carries out weighing by synthesis brake block pressing parameter, pours into compacting tool set In, while skeleton is placed in die cavity, under the conditions of 10~30MPa of pressing pressure, 140~160 DEG C of temperature, by 25~ The isothermal holding of 40min is suppressed and synthesis brake block is made;
(3) solidify: compacting synthesis brake block obtained being put into curing oven and is solidified;
(4) shaping: by the further recontour of brake block after solidification;
(5) brake block after shaping spray painting packaging: is subjected to spray painting processing, sealed package.
The barium sulfate, high-strength compound are incubated for agent and are first mixed, and silane coupling agent is added according to 1kg:30ml ratio Stirring 3 times, mixing speed are 3600~3800r/min, and mixing time is 10~20min, every 5~10min of minor tick, stirring Afterwards, it is dried under the conditions of 140 DEG C~160 DEG C.
The silane coupling agent is liquid.
The condition of cure are as follows: 80 DEG C are raised to from room temperature with the heating rate of 2 DEG C/min, heat preservation 115 when to 80 DEG C~ 125min;The heating rate of 2 DEG C/min is raised to 100 DEG C from 80 DEG C again, and 115~125min is kept the temperature when to 100 DEG C;2 DEG C/min again Heating rate be raised to 120 DEG C from 100 DEG C, 115~125min is kept the temperature when to 120 DEG C;The heating rate of 2 DEG C/min is from 120 again DEG C 140 DEG C are raised to, keep the temperature 115~125min when to 140 DEG C;The heating rate of 2 DEG C/min is raised to 160 DEG C from 140 DEG C again, arrives 55~65min is kept the temperature at 160 DEG C;The heating rate of 2 DEG C/min is raised to 180 DEG C from 160 DEG C again, and heat preservation 10 when to 180 DEG C~ 20min;Equipment is cooled to 60 DEG C or less and takes out synthesis brake block by air-cooled mode after heat preservation.
Embodiment 1
Formula: nano aluminum phenol-formaldehyde resin modified 20%, graphite 8%, high-strength compound are incubated for agent 9%, barium sulfate 29%, iron powder 9%, crystal whisker of hexa potassium titanate 8%, molybdenum disulfide 2%, bismuth hydroxide 15%;1.5MW is pressed to the brake block of 1 scheme of embodiment preparation Wind driven generator yaw brake request carries out retardation test, average friction coefficient μIt is dynamic=0.35, synthesize brake block abrasion loss 0.62 ×10-9cm3/N.m。
Embodiment 2
Formula: nano aluminum phenol-formaldehyde resin modified 18%, graphite 9%, high-strength compound are incubated for agent 7%, graphite 9%, barium sulfate 30%, iron powder 8%, crystal whisker of hexa potassium titanate 8%, molybdenum disulfide 2%, antimony trisulfide 18%;To the brake block of 2 scheme of embodiment preparation Retardation test, average friction coefficient μ are carried out by 1.5MW wind driven generator yaw brake requestIt is dynamic=0.36, synthesis brake block abrasion Amount 0.65 × 10-9cm3/N.m。
Embodiment 3, which is used, prepares brake block with the identical technical solution of embodiment 2, the difference is that, 3 scheme of embodiment In, the treatment process that silane coupling agent is incubated for agent to barium sulfate, high-strength compound is not added;Respectively by embodiment 3, embodiment 1 The brake block prepared with embodiment 2 carries out retardation test according to by 1.5MW wind driven generator yaw brake request, and result is as follows Table:
Group Mean coefficient of kinetic sliding friction μ Abrasion loss cm3/N.m
Embodiment 1 0.35 0.62×10-9
Embodiment 2 0.36 0.65×10-9
Embodiment 3 0.42 0.74×10-9
By 1 table data it is found that being modified by the way that silane coupling agent is added to barium sulfate and high-strength compound incubation agent Reason, the abrasion loss for helping to reduce brake block improve service life to promote the wearability of brake block.
Embodiment 4
Formula: nano aluminum phenol-formaldehyde resin modified 30%, graphite 5%, high-strength compound are incubated for agent 10%, barium sulfate 32%, iron Powder 8%, crystal whisker of hexa potassium titanate 3%, molybdenum disulfide 2%, bismuth hydroxide 10%.
Embodiment 5
Formula: nano aluminum phenol-formaldehyde resin modified 20%, graphite 10%, high-strength compound are incubated for agent 7%, barium sulfate 26%, iron Powder 12%, crystal whisker of hexa potassium titanate 3%, molybdenum disulfide 2%, bismuth hydroxide 20%.
Embodiment 6
Formula: nano aluminum phenol-formaldehyde resin modified 30%, graphite 5%, high-strength compound are incubated for agent 10%, barium sulfate 28%, iron Powder 10%, crystal whisker of hexa potassium titanate 5%, molybdenum disulfide 2%, bismuth hydroxide 10%.

Claims (7)

1. a kind of yaw synthesis brake block, which is characterized in that raw material includes by weight percentage are as follows: nano aluminum modified phenolic Resin 20~30%, graphite 5~10%, high-strength compound are incubated for agent 7~10%, barium sulfate 26~32%, iron powder 8~12%, six Potassium titanate crystal whisker 3~8%, molybdenum disulfide 2~7%, bismuth hydroxide 10~20%;
The preparation method of above-mentioned yaw synthesis brake block, comprising the following steps:
(1) barium sulfate, high-strength compound mixing: are incubated for agent, nano aluminum phenol-formaldehyde resin modified, graphite, iron powder, potassium hexatitanate crystalline substance Palpus, molybdenum disulfide and bismuth hydroxide mixing, are put into batch mixer, use rate of dispersion for 2600 ± 50r/min, mixing speed is 90 ± 5r/min, the condition that mixing time is 20 ± 2min carry out mixing;
(2) suppress: the material that step (2) is obtained carries out weighing by synthesis brake block pressing parameter, pours into compacting tool set, Skeleton is placed in die cavity simultaneously, under the conditions of 10~30MPa of pressing pressure, 140~160 DEG C of temperature, by 25~40min's Isothermal holding is suppressed and synthesis brake block is made;
(3) solidify: compacting synthesis brake block obtained being put into curing oven and is solidified;
(4) shaping: by the further recontour of brake block after solidification;
(5) brake block after shaping spray painting packaging: is subjected to spray painting processing, sealed package;
The barium sulfate, high-strength compound are incubated for agent and are first mixed, and silane coupling agent stirring 3 is added according to 1kg:30ml ratio Secondary, mixing speed is 3600~3800r/min, and mixing time is 10~20min, every 5~10min of minor tick, after stirring, It is dried under the conditions of 140 DEG C~160 DEG C.
2. yaw synthesis brake block as described in claim 1, which is characterized in that the barium sulfate partial size is 20~75 μm.
3. yaw synthesis brake block as described in claim 1, which is characterized in that the iron powder is spongy, purity >=98%, Granularity is 20~75 μm.
4. as described in claim 1 yaw with synthesis brake block, which is characterized in that the graphite be flakey, purity >=92%, Granularity is 20~40 μm.
5. as described in claim 1 yaw with synthesis brake block, which is characterized in that the molybdenum disulfide be pulvis, purity >= 97%, granularity is 20~45 μm.
6. the preparation method of yaw synthesis brake block as described in claim 1, which is characterized in that the silane coupling agent is liquid Body.
7. the preparation method of yaw synthesis brake block as described in claim 1, which is characterized in that the condition of cure are as follows: with 2 DEG C/heating rate of min is raised to 80 DEG C from room temperature, 115~125min is kept the temperature when to 80 DEG C;Again the heating rate of 2 DEG C/min from 80 DEG C are raised to 100 DEG C, and 115~125min is kept the temperature when to 100 DEG C;The heating rate of 2 DEG C/min is raised to 120 DEG C from 100 DEG C again, arrives 115~125min is kept the temperature at 120 DEG C;The heating rate of 2 DEG C/min is raised to 140 DEG C from 120 DEG C again, and heat preservation 115 when to 140 DEG C~ 125min;The heating rate of 2 DEG C/min is raised to 160 DEG C from 140 DEG C again, and 55~65min is kept the temperature when to 160 DEG C;2 DEG C/min again Heating rate is raised to 180 DEG C from 160 DEG C, and 10~20min is kept the temperature when to 180 DEG C;Air-cooled mode is cooling by equipment after heat preservation To 60 DEG C or less and take out synthesis brake block.
CN201710909620.0A 2017-09-29 2017-09-29 A kind of yaw synthesis brake block and preparation method thereof Active CN107477120B (en)

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JP7140667B2 (en) * 2018-12-17 2022-09-21 大豊工業株式会社 sliding member

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101769353A (en) * 2010-02-09 2010-07-07 衡水众成摩擦材料有限公司 Yaw brake block and preparation method thereof
CN102329475A (en) * 2011-07-22 2012-01-25 江苏安捷汽车配件有限公司 Apocynum venetum fiber doped high environmentally-friendly type ceramic saloon car brake pad and preparation method thereof
CN103591196A (en) * 2013-10-09 2014-02-19 贵州新安航空机械有限责任公司 Yaw brake pad made of various materials
CN106282815A (en) * 2016-08-18 2017-01-04 贵州新安航空机械有限责任公司 A kind of powder metallurgy automobile brake block and preparation method
CN106433013A (en) * 2016-08-29 2017-02-22 贵州新安航空机械有限责任公司 Friction material for composition brake pad for high-power locomotive and preparation method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101769353A (en) * 2010-02-09 2010-07-07 衡水众成摩擦材料有限公司 Yaw brake block and preparation method thereof
CN102329475A (en) * 2011-07-22 2012-01-25 江苏安捷汽车配件有限公司 Apocynum venetum fiber doped high environmentally-friendly type ceramic saloon car brake pad and preparation method thereof
CN103591196A (en) * 2013-10-09 2014-02-19 贵州新安航空机械有限责任公司 Yaw brake pad made of various materials
CN106282815A (en) * 2016-08-18 2017-01-04 贵州新安航空机械有限责任公司 A kind of powder metallurgy automobile brake block and preparation method
CN106433013A (en) * 2016-08-29 2017-02-22 贵州新安航空机械有限责任公司 Friction material for composition brake pad for high-power locomotive and preparation method

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