Background
Red yeast is a traditional fermentation product in China, is a product formed by inoculating monascus purpureus on rice and fermenting, and is applied to food coloring and preservation for a long time and used as a medicine. According to the record of red yeast rice in Bencao compendium on the basis of the blood activating effect of red yeast rice, a series of active substances Monacolin compounds capable of obviously inhibiting in vivo cholesterol synthesis are found and separated from red yeast rice fermentation liquor.
The monascus pigment is a high-quality natural edible pigment prepared by fermenting filamentous fungi of monascus, is a secondary metabolite produced in the fermentation process of monascus, and comprises 6 main components, wherein 2 red pigments (panoxanthin and monascorubin), yellow pigments (monascorubin and monascorubin) and orange pigments (panoxanthin and monascorubin) are contained. The monascus pigment as a natural pigment has the advantages of stable property, strong heat resistance, good protein coloring power and the like, and is widely applied to food.
Monacolin K (Monacolin K) is a secondary metabolite in the fermentation process of red yeast rice, is a cholesterol synthesis inhibitor, has the function of reducing blood fat, can effectively inhibit the activity of 3-hydroxy-3-methylglutaryl CoA reductase which is a cholesterol synthesis rate-limiting enzyme, reduces the synthesis of endogenous cholesterol of a human body, reduces the storage of cholesterol in cells, reduces the concentration of low-density lipoprotein cholesterol in blood, and simultaneously raises the level of high-density lipoprotein, thereby effectively preventing atherosclerosis.
The preparation method of the monascus in the prior art can be summarized as inoculating monascus firstly, then using rice as a main raw material, and producing monascus pigment and Monacolin K through solid state or liquid state fermentation by changing the matrix composition or the fermentation condition.
The prior art has the following defects:
(1) the monascus fermentation can produce monascus pigment, which is one of the main sources of natural pigments in food processing; however, the content of the pigment of the red yeast rice fermented by the prior art is lower or the content of the pigment is not obviously improved.
(2) Monacolin K substance with blood fat reducing function is generated in the fermentation process of red yeast rice, and the Monacolin K content in the red yeast rice produced by the prior art is often lower.
(3) In the prior art, only the single problem of too low pigment content or low Monacolin K content can be solved in the process of red yeast fermentation, and a technical means for combining the pigment content and the Monacolin K content is not available.
Disclosure of Invention
The invention aims to: aiming at the problems in the prior art, the preparation method of the functional red yeast rice with high yield of the monascus pigment and the Monacolin K is provided, and the yield of the monascus pigment and the Monacolin K in red yeast fermentation can be improved simultaneously.
In order to achieve the purpose, the invention adopts the technical scheme that:
a preparation method of functional red yeast rice with high yield of monascus pigment and Monacolin K comprises the following steps:
(1) and (3) strain culture: inoculating monascus to the seed liquid, and culturing to obtain a liquid strain;
(2) preparing a fermentation medium: soaking rice as raw material in water, and sterilizing to obtain fermentation culture medium;
(3) inoculation: inoculating the liquid strain prepared in the step (1) into the fermentation medium prepared in the step (2), wherein the inoculation amount is 4-8 wt%, and uniformly stirring;
(4) production and fermentation:
on 4-6 days of fermentation, adding 10-20ml of Zn with concentration of 0.2-1mmol/L per 100g of fermentation medium2+、0.1-0.5mmol/L Fe2+、0.8-1.4mmol/L Mg2+、0.2-1mmol/L Mn2+The mixed aqueous solution of (1), which has a pH of 3 to 5 and is then constantly shaken in fermentation to be uniformly mixed;
on 7-9 days of fermentation, adding 5-15ml of Zn with concentration of 0.2-1mmol/L per 100g of fermentation medium2+、0.1-0.5mmol/L Fe2+、0.8-1.4mmol/L Mg2+、0.4-1mmol/L Mn2+The mixed aqueous solution of (1), which has a pH of 3 to 5 and is then constantly shaken in fermentation to be uniformly mixed;
(5) controlling the fermentation temperature: fermenting for 1-6 days at 28-35 deg.C; fermenting for 7-12 days, and controlling the temperature at 23-27 deg.C.
In the preferred embodiment of the present invention, in the step (1), 2 to 5g of glucose, 0.5 to 0.8g of protein, and NaNO are added per 100ml3 0.5g、MgSO4·7H2O 0.05-0.2g、ZnSO40.05-0.1g of seed liquid is prepared by mixing; then inoculating monascus to the seed liquid, and performing shake cultivation at the temperature of 30 ℃ and 140-.
As a preferred technical scheme of the invention, in the step (2), rice is used as a raw material, water is added, the rice is soaked for 2 hours at 50-70 ℃, after draining, the water content is controlled to be 27-40 wt%, and then the rice is sterilized by high-pressure steam at 121 ℃ for 30 minutes to obtain the fermentation medium.
In a preferred embodiment of the present invention, in the step (4), the pH of the mixed aqueous solution is adjusted by using a volume ratio of acetic acid: 2:1 lactic acid.
The invention has the beneficial effects that:
1. in the invention, different metal ions are added in the fermentation process, and the fermentation conditions are changed at the same time, so that more pigments and Monacolin K are produced by fermentation, thereby simultaneously improving the yield of the monascus pigment and the Monacolin K and improving the economic value of the monascus.
2. The invention changes the fermentation condition mainly by adding metal ions, does not excessively add other nutrients, has simple operation, obvious effect and lower cost and is suitable for large-scale production.
3. The red yeast rice produced by the method has the monascus pigment color value of more than 1000U/g and the Monacolin K yield of more than 2.3 mg/g.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, preferred embodiments of the present invention will be described in detail below.
Example 1
(1) And (3) strain culture: calculating per 100ml, adding glucose 3g, protein 0.6g, and NaNO3 0.5g、MgSO4·7H2O 0.1g、ZnSO40.05g of the mixture is mixed to prepare seed liquid; then theInoculating monascus to the seed liquid, and performing shake cultivation at 30 ℃ for 2 days at 150r/min to obtain a liquid strain;
(2) preparing a fermentation medium: 100g of rice is taken as a raw material, the rice is filled into a 500ml conical flask, the mouth of the conical flask is sealed by six layers of medical gauze, water is added, the conical flask is soaked for 2 hours at the temperature of 60 ℃, the water content is controlled to be 30-35 wt% after draining, and then the conical flask is sterilized by high-pressure steam at the temperature of 121 ℃ for 30 minutes to obtain a fermentation culture medium;
(3) inoculation: inoculating the liquid strain prepared in the step (1) into the fermentation medium prepared in the step (2), wherein the inoculation amount is 4 wt%, and uniformly stirring;
(4) production and fermentation:
on the 4 th day of fermentation, 10ml of Zn was added per 100g of the fermentation medium at a concentration of 0.4mmol/L2+、0.2mmol/L Fe2+、1mmol/L Mg2+、0.6mmol/L Mn2+The pH of the mixed aqueous solution of (3) (adjusted with a mixed acid of acetic acid to lactic acid in a volume ratio of 2: 1), and then shaking the erlenmeyer flask every 8 hours during the fermentation;
on the 7 th day of fermentation, 15ml of a solution containing 1mmol/LZn per 100g of the fermentation medium was added2+、0.1mmol/L Fe2+、1.2mmol/L Mg2+、0.8mmol/L Mn2+The pH of the mixed aqueous solution of (4) (adjusted with a mixed acid of acetic acid to lactic acid in a volume ratio of 2: 1), and then shaking the erlenmeyer flask every 8 hours during the fermentation;
(5) controlling the fermentation temperature: fermenting for 1-6 days at 28 deg.C; the temperature is controlled at 24 ℃ for 7-12 days of fermentation.
The fermented red yeast rice was dried at 50 ℃ and pulverized, and the detection of monascorubin and Monacolin K was performed, and the results are shown in table 1.
TABLE 1 test results of the functional Red Rice of example 1
Example 2
(1) And (3) strain culture: in terms of per 100mlCalculating, using 4g of glucose, 0.8g of protein and NaNO3 0.5g、MgSO4·7H2O 0.15g、ZnSO40.06g of the mixture is mixed to prepare seed liquid; then inoculating monascus to the seed liquid, and performing shake cultivation at 30 ℃ for 2 days at 150r/min to obtain a liquid strain;
(2) preparing a fermentation medium: 100g of rice is taken as a raw material, the rice is filled into a 500ml conical flask, the mouth of the conical flask is sealed by six layers of medical gauze, water is added, the conical flask is soaked for 2 hours at 50 ℃, the water content is controlled to be 27-30 wt% after draining, and then the conical flask is sterilized by high-pressure steam for 30 minutes at 121 ℃ to obtain a fermentation culture medium;
(3) inoculation: inoculating the liquid strain prepared in the step (1) into the fermentation medium prepared in the step (2), wherein the inoculation amount is 6 wt%, and uniformly stirring;
(4) production and fermentation:
on the 5 th day of fermentation, 15ml of Zn was added per 100g of the fermentation medium at a concentration of 0.6mmol/L2+、0.5mmol/L Fe2+、0.8mmol/L Mg2+、0.4mmol/L Mn2+The pH of the mixed aqueous solution of (4) (adjusted with a mixed acid of acetic acid to lactic acid in a volume ratio of 2: 1), and then shaking the erlenmeyer flask every 8 hours during the fermentation;
on the 8 th day of fermentation, 5ml of Zn was added per 100g of the fermentation medium at a concentration of 0.6mmol/L2+、0.5mmol/L Fe2+、0.8mmol/L Mg2+、0.4mmol/L Mn2+The pH of the mixed aqueous solution of (1) was 5 (adjusted with a mixed acid of acetic acid to lactic acid in a volume ratio of 2: 1), and then the flask was shaken every 8 hours during the fermentation;
(5) controlling the fermentation temperature: fermenting for 1-6 days at 30 deg.C; the temperature is controlled at 25 ℃ for 7-12 days of fermentation.
The fermented red yeast rice was dried at 50 ℃ and pulverized, and the detection of monascorubin and Monacolin K was performed, and the results are shown in table 2.
TABLE 2 test results of the functional Red Rice of example 2
Example 3
(1) And (3) strain culture: calculating per 100ml, adding glucose 2g, protein 0.8g, and NaNO3 0.5g、MgSO4·7H2O 0.2g、ZnSO40.1g of the mixture is mixed to prepare seed liquid; then inoculating the monascus into the seed liquid,
performing shake culture at 30 deg.C for 2 days at 150r/min to obtain liquid strain;
(2) preparing a fermentation medium: 100g of rice is taken as a raw material, the rice is filled into a 500ml conical flask, the mouth of the conical flask is sealed by six layers of medical gauze, water is added, the conical flask is soaked for 2 hours at 70 ℃, the water content is controlled to be 35-40 wt% after draining, and then the conical flask is sterilized by high-pressure steam for 30 minutes at 121 ℃ to obtain a fermentation culture medium;
(3) inoculation: inoculating the liquid strain prepared in the step (1) into the fermentation medium prepared in the step (2), wherein the inoculation amount is 8 wt%, and uniformly stirring;
(4) production and fermentation:
on the 6 th day of fermentation, 20ml of a solution containing Zn at a concentration of 1mmol/L per 100g of the fermentation medium was added2+、0.1mmol/L Fe2+、1.2mmol/L Mg2+、0.8mmol/L Mn2+The pH of the mixed aqueous solution of (1) was 5 (adjusted with a mixed acid of acetic acid to lactic acid in a volume ratio of 2: 1), and then the flask was shaken every 8 hours during the fermentation;
on the 9 th day of fermentation, 10ml of Zn was added per 100g of the fermentation medium at a concentration of 0.4mmol/L2+、0.2mmol/L Fe2+、0.8mmol/L Mg2+、0.4mmol/L Mn2+The pH of the mixed aqueous solution of (3) (adjusted with a mixed acid of acetic acid to lactic acid in a volume ratio of 2: 1), and then shaking the erlenmeyer flask every 8 hours during the fermentation;
(5) controlling the fermentation temperature: fermenting for 1-6 days at 32 deg.C; the temperature is controlled at 27 ℃ for 7-12 days of fermentation.
The fermented red yeast rice was dried at 50 ℃ and pulverized, and the detection of monascorubin and Monacolin K was performed, and the results are shown in table 3.
TABLE 3 test results of functional Red Rice of example 3
Finally, it is noted that the above-mentioned embodiments illustrate rather than limit the invention, and that, while the invention has been described with reference to preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.