CN107473590A - A kind of integrated enamel structure and preparation method thereof - Google Patents

A kind of integrated enamel structure and preparation method thereof Download PDF

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Publication number
CN107473590A
CN107473590A CN201710874036.6A CN201710874036A CN107473590A CN 107473590 A CN107473590 A CN 107473590A CN 201710874036 A CN201710874036 A CN 201710874036A CN 107473590 A CN107473590 A CN 107473590A
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China
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flanging
metal body
glaze
enamel
sif
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CN201710874036.6A
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彭万成
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Individual
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23DENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
    • C23D5/00Coating with enamels or vitreous layers

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Glass Compositions (AREA)

Abstract

The present invention provides a kind of integrated enamel structure and its glaze formula, lining is metal body, by the bottom up main part for extending into base substrate, outward bending forms the first flanging at main part upper edge, first flanging is folded upward at into the second flanging, second flanging outward bending forms the 3rd flanging, and the downward arc in edge of the 3rd flanging is bent to form kink, will inwardly be flattened at the lower edges of kink into pressed flat.It is of the invention to be using Glaze Composition percentage composition:Na2SiF63 5%, Na2O 8 10%, P2O51 2%, K2O 3 4%, Li2O 1 3%, ZnO 0 2%, K2SiF610 15%, TiO2 20 24%, SiO2 35 40%, B2O313‑16%.This kind of glaze formula makes metal body is overall to cover parcel by glaze, and not burst porcelain is attractive in appearance, heavy metal free, non-corrosive, body health benefits.

Description

A kind of integrated enamel structure and preparation method thereof
Technical field
The present invention relates to a kind of integrated enamel structure and preparation method thereof, in particular for the improvement of glaze layer component.
Background technology
Enamel product because its fashion attractive in appearance, be easy to be heated, extremely efficient in preserving heat, easy to clean, wear-resistant and acid and alkali-resistance the characteristics of and People are enjoyed to like, in domestic enamel product, the enamel structure product used on kitchen tools is more, more relative in the market Irony kitchen tools and stainless steel kitchenware, the kitchen tools of enamel class are because more environmentally friendly without heavy metal, and relative to ceramic then more To be light, facilitate daily carrying, and enamelware can directly heat culinary art in domestic processes, it is practical.At present, with People's living standards continue to improve at present, enamel structure product are increasingly praised highly by people.
It is typically first to apply ground-coat enamel on the metal body of advance punching press or casting when making enamel product, after burning till Cover-coat enamel is applied again(Once or for several times), this is traditional multiple application of slip method.Ground-coat enamel is the transition zone being be combined with each other with metal body, With stronger adherence, cover-coat enamel rises coated on ground-coat enamel and covers background color and assign product with the surface of smooth and beautiful appearance and a system Arrange excellent physical and chemical performance.
Also in continuous improve, the enamel product more early occurred is the oral area in enamel product for the production of enamel class product Flange, the defects of this method is present, the female parts of flange were not easy to clean mainly during cleaning, and in production During, the end grain below flange is not easy painting and is covered with enamel, thus enamel product can be caused more to hold in use Easily get rusty.
A kind of enamel product is have devised afterwards, and this kind of enamel product is one layer of stainless steel shield of side oral area bag in product Circle, but this kind of product equally exists defect, during cleaning, water can be penetrated into guard ring, after the time is permanent, metal The inside of guard ring starts to get rusty, and later when cleaning or use, the moisture not drained will become rust water from Bian Kou Portion is leaked out, and influences to use, and also people's health can be threatened.
Still an alternative is that the side oral area in enamel product carries out plating one layer of electrodeposited coating of covering, but this method Cost is higher, and such enamel product can produce friction during being contacted with its lid so that electrodeposited coating has certain Abrasion, the metal body of lining will be exposed afterwards, both influenceed attractive in appearance or to people health and impacted.
In summary, the enamel product occurred in the market, which can not all reach, makes the rustless purpose of enamel product, production Product not only influence health attractive in appearance, while can also influenceing user after getting rusty.
The content of the invention
It is an object of the invention to provide a kind of integrated enamel knot that can effectively prevent enamel product side oral area from getting rusty Structure, this kind of enamel structure can integrally be covered by glaze and wrapped up, and will not make side oral area burst porcelain because of the reason such as expand with heat and contract with cold, whole Figure modelling is attractive in appearance, environmentally friendly heavy metal free, will not get rusty, and is beneficial to the health of user.
In order to achieve the above object, the present invention is achieved by the following technical solutions:In this kind of integrated enamel structure In be metal body, the metal body includes bottom, the bottom up main part for bending and extending into the metal body Point, outward bending is horizontal-extending at the main part upper edge forms the first flanging, and the edge of the first flanging is straight up The second flanging is bent to form, the edge of the second flanging bends the 3rd flanging of horizontal-extending formation further out, several by this The metal body of a upper end open and all round closure is integrally formed after road bending, the purpose for carrying out a few road flangings is not lain in pair The profile of structure is limited, simply the metal body of the aftershaping by these steps after glaze coating is carried out from moulding On see it is more aesthetically pleasing.
Further, the outside arc in edge of the 3rd flanging is bent to form the kink of middle hollow out.
Further, inwardly flattened at the lower edges of the kink, it is pressed together with second flanging Pressed flat is formed, side mouth is integrally formed with metal body, the design bent make it that side oral area is more round and smooth, in coating glaze It is more preferable that effect is coated when material, meanwhile, side oral area is not easy burst porcelain in use, can extend the use of the enamel structure Life-span.
Further, the thickness of the metal body is that 0.4-1.2 mm is optimal.
Further, the position corresponding in the both sides of the metal body is each provided with a handle, facilitates daily make With and it is mobile.
Further, the structure that the handle is formed in one with the metal body, being integrally formed makes the enamel structure More simplicity generosity on the whole, the breaking-up rate of handle can effectively be reduced by not adding the parts of installation, make the enamel structure Service life effectively extends.
The present invention also provides a kind of glaze formula for the glaze layer for preparing integrated enamel structure, is used in technological process The composition percentage composition of glaze is:Na2SiF63-5%, Na2O 8-10%, P2O51-2%, K2O 3-4%, Li2O 1-3%, ZnO 0-2%, K2SiF610-15%, TiO2 20-24%, SiO2 35-40%, B2O3 13-16%。
This kind of glaze formula is that inventor develops on the basis of creative work has been carried out, and is formulated using this kind The complete parcel of glaze on metal body can be completed, make side oral area in the case of cold and hot drastic change will not burst porcelain, efficiently solve The problem of enamelware gets rusty.
Beneficial effects of the present invention are:After to the side mouth of metal body specifically deform, matched somebody with somebody using the present invention Fang Dute glaze can realize being integrally formed for enamelware after carrying out covering parcel, without wrapping up stainless steel loop-drive or side again Mouth plating, both saves cost, overall visual effect is improved;Cause enamelware using this kind of glaze formula Can adapt to 300 DEG C of high-temperature heating, in the case of the cold and hot sudden turn of events side oral area also will not burst porcelain, product service life effectively prolongs It is long;Simultaneously because all standing of frit for porcelain enamel, whole product will not get rusty during use, in the long-term use of feelings of people Under condition, it is beneficial to the health of user.
Brief description of the drawings
Fig. 1 is the sectional view after a kind of metal body trimming of integrated enamel structure of the present invention.
Fig. 2 is the sectional view after a kind of flanging of metal body the 3rd bending of integrated enamel structure of the present invention.
Fig. 3 is a kind of enlarged drawing of the metal body kink of integrated enamel structure of the present invention.
Fig. 4 is the sectional view after a kind of metal body kink edge of integrated enamel structure of the present invention flattens.
Fig. 5 is a kind of enlarged drawing of the metal body pressed flat of integrated enamel structure of the present invention.
Fig. 6 is the overall structure diagram after a kind of integrated enamel structure glazing of the present invention.
1- metal bodies, 2- bottoms, the flangings of 3- first, the flangings of 4- second, the flangings of 5- the 3rd, 6- kinks, 7- pressed flats, 8- handles, 9- glaze layers, 10- sides oral area.
Embodiment
1-6 and specific embodiment are made further to the structure, principle and the course of work of the present invention below in conjunction with the accompanying drawings Illustrate, but protection scope of the present invention is not limited thereto.
Embodiment 1:
It should be noted that embodiment provided by the present invention is to the technical characteristic of invention merely to effectively illustrated, but It for the change of concrete shape is not limitation of the present invention to be, either circular edges mouth, Quad Sides mouth, polygon edge mouth are equal The design after modification of the present invention is can be considered, no matter square, circular or oval enamelled vessel is the simple change of the present invention Shape, and no matter the metal body of the structure carries out that what kind of bending is also included within protection scope of the present invention, brief description of the drawings When be enamelled cup by taking enamel pan as an example, but used in daily life, enamel bowl, enamel basin, Enamel jar, enamel kettle and enamel pressure The enamel products such as power pot are all contained in protection scope of the present invention.
As Figure 1-5, a kind of integrated enamel structure lining of the present invention is metal body 1, the metal base Body 1 is upper end open and the structure of all round closure, the metal body 1 include bottom 2, and the bottom 2 is folded upward at extending into The main part of the metal body 1, the upper edge outward bending of the main part is horizontal-extending to form the first flanging 3, institute The edge for stating the first flanging 3 is bent to form the second flanging 4 straight up, and the edge of second flanging 4 is further out Bend the 3rd flanging 5 of horizontal-extending formation.The curved of middle hollow out is bent to form in the outside arc in edge of the 3rd flanging 5 Folding part 6.Inwardly flattened at the lower edges of the kink 6, make it press together to form pressed flat with second flanging 4 7。
The thickness of the metal body 1 is that 0.4mm-1.2 mm are optimal.
Glazing is carried out to the metal body 1 afterwards, the overall parcel of glaze layer 9 is covered the metal body.Wherein glaze The composition percentage composition of material is:Na2SiF63-5%, Na2O 8-10%, P2O51-2%, K2O 3-4%, Li2O 1-3%, ZnO 0- 2%, K2SiF610-15%, TiO2 20-24%, SiO2 35-40%, B2O313-16%.Its specific preparation method and existing glaze Preparation method is the same, and without using harmful raw material such as leaded, cadmium, barium, sanitary index meets domestic and international relevant criterion requirement, and profit After carrying out glazing parcel to the side oral area 10 of metal body 1 with this glaze formula, enamel product will not get rusty completely, and one The enamel structure of body is easy to clean in routine use, is adapted to 300 DEG C of high-temperature heating, and after undergoing the cold and hot sudden turn of events Also burst porcelain phenomenon will not be produced.
For this kind of glaze formula, specifically embodiment mainly has:
①Na2SiF63%, Na2O 8%, P2O51%, K2O 3%, Li2O 1%, ZnO 1%, K2SiF610%, TiO2 20%, SiO2 38%, B2O3 15%。
②Na2SiF64%, Na2O 9%, P2O52%, K2O 4%, Li2O 2%, ZnO 1%, K2SiF610%, TiO2 20%, SiO2 35%, B2O3 13%。
③Na2SiF64%, Na2O 8%, P2O51%, K2O 4%, Li2O 3%, ZnO 2%, K2SiF610%, TiO2 20%, SiO2 35%, B2O3 13%。
④Na2SiF65%, Na2O 10%, P2O52%, K2O 3%, Li2O 1%, ZnO 1%, K2SiF610%, TiO2 20%, SiO2 35%, B2O3 13%。
⑤Na2SiF63%, Na2O 8%, P2O51%, K2O 3%, Li2O 2%, ZnO 1%, K2SiF613%, TiO2 21%, SiO2 35%, B2O3 13%。
⑥Na2SiF63%, Na2O 8%, P2O51%, K2O 3%, Li2O 1%, ZnO 1%, K2SiF614%, TiO2 21%, SiO2 35%, B2O3 13%。
⑦Na2SiF63%, Na2O 8%, P2O51%, K2O 3%, Li2O 1%, ZnO 1%, K2SiF612%, TiO2 23%, SiO2 35%, B2O3 13%。
⑧Na2SiF63%, Na2O 8%, P2O51%, K2O 3%, Li2O 1%, ZnO 1%, K2SiF610%, TiO2 22%, SiO2 38%, B2O3 13%。
⑨Na2SiF63%, Na2O 8%, P2O51%, K2O 3%, Li2O 1%, ZnO 0%, K2SiF610%, TiO2 20%, SiO2 40%, B2O3 14%。
⑩Na2SiF64%, Na2O 9%, P2O51%, K2O 3%, Li2O 1%, ZnO1%, K2SiF611%, TiO2 22%, SiO2 35%, B2O3 13%。
Embodiment 2:
The difference of embodiment 2 and embodiment 1 is that corresponding position is each provided with one in the both sides of the metal body 1 Handle 8, set the handle 8 can be with the routine use of convenient use person and movement, the handle 8 is and the metal body 1 It is integrally formed completion.
General principle, the main features and advantages of the present invention have been shown and described above.But it the foregoing is only this hair Bright specific embodiment, technical characteristic of the invention are not limited thereto, and any those skilled in the art is not departing from this hair The other embodiment drawn under bright technical scheme all should cover among the scope of the claims of the present invention.

Claims (5)

1. a kind of integrated enamel structure, it is characterised in that including metal body(1)With externally coated glaze layer(9), it is described Metal body(1)For upper end open and the structure of all round closure, it includes bottom(2), the bottom(2)It is folded upward at extending into The metal body(1)Main part, outward bending is horizontal-extending at the upper edge of the main part forms the first flanging (3), first flanging(3)Edge be bent to form the second flanging straight up(4), second flanging(4)Edge Locate outward bending the 3rd flanging of horizontal-extending formation(5), the 3rd flanging(5)The outside arc in edge be bent to form centre The kink of hollow out(6), the kink(6)Lower edges inwardly flatten, make itself and second flanging(4)It is pressed together on one Rise and form pressed flat(7).
A kind of 2. integrated enamel structure according to claim 1, it is characterised in that the metal body(1)Thickness For 0.4-1.2 mm.
3. a kind of integrated enamel structure according to claim 1, it is characterised in that in the metal body(1)Two The corresponding position in side is respectively equipped with handle(8).
A kind of 4. integrated enamel structure according to claim 3, it is characterised in that the handle(8)With the metal Base substrate(1)It is integrally formed.
A kind of 5. glaze layer for preparing any one of the claim 1-4 integrated enamel structures, it is characterised in that the glaze The bed of material(9)It is using the composition percentage composition of glaze:Na2SiF63-5%, Na2O 8-10%, P2O51-2%, K2O 3-4%, Li2O 1-3%, ZnO 0-2%, K2SiF610-15%, TiO2 20-24%, SiO2 35-40%, B2O3 13-16%。
CN201710874036.6A 2017-09-25 2017-09-25 A kind of integrated enamel structure and preparation method thereof Pending CN107473590A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110150956A (en) * 2019-05-30 2019-08-23 黎向辉 A kind of power-off continuous boils cast iron electric cooker and its casting technique
WO2023194775A1 (en) * 2022-04-06 2023-10-12 Tanja Mader Article of daily use for use during the consumption of meals

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110150956A (en) * 2019-05-30 2019-08-23 黎向辉 A kind of power-off continuous boils cast iron electric cooker and its casting technique
WO2023194775A1 (en) * 2022-04-06 2023-10-12 Tanja Mader Article of daily use for use during the consumption of meals

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